Cumark ES Series User manual

ESSeries Frequency Conversion Drive
USER Manual
ES560 Series ( 5.5 to 630 kW）
Other series in accordance with the machine model.

ES560 Series frequency conversion drive user manual introduction
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Introduction
Thank you for using this series of drives！
This manual will provide you with a list of parameters of the drive, and the necessary
information for debugging and operation. It is used for the technical personnel who conduct
design, debugging, using and maintaining the drives.
This series of drives is the latest launch by our company with the features of high reliability,
high-performance, multifunction and the intelligent AC motor drive. Stable, reliable,
intelligent and easy to use are the highlight features. The contentof the manual includes
basic technical parameters of the drive, control keyboard operation, fault handling as well as
the relevant operation methods and caution matters.
In order to ensure that you can use this series of drives correctly, making full use of the
excellent performance of the product , the safety of the user and equipment, please read this
manual in detail before starting any operation to the drive. Meanwhile, reader should have
basic knowledge of electrical wiring, electrical components and electrical principle diagram
symbols. The incorrect use of the drive may cause abnormal operation, failure or even
accidents such as damage to the equipment, injury and fatality!
In order to enhance the adaptability of the manual, we will use “drive” in the following
content instead of the description of the usual inverter, motor controller, energy saving
device,etc.
Since we are always committed to the continuous improvement of products and related
information, the information provided by the company is subject to change without notice.
For the latest changes and more content, please contact our office or visit our website
www.cumark.com.cn

Abstract ES560 Series frequency conversion drive user manual
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abstract
Chapter 8 Maintain and Preserve
Chapter 7 EMC Electromagnetic compatibity
Chapter 6 Fieldbus
Chapter 5 Functional parameter
Chapter 4 Operating display
Chapter 3 Product Dimensions And Electrical
Installation
Chapter 2 Product Informatiom
Chapter 1 Safety Information And Precautions

ES560 Series frequency conversion drive user manual Catalogue
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Catalogue
Introduction.....................................................................................................1
abstract............................................................................................................2
Catalogue............................................................................................................. 3
Chapter1 Safety Information And Precautions ............................................. 6
1.1 Warnings symbols and instructions ·············································6
1.2 Installation and maintenance······················································6
1.3 Attention to dangerous voltage ···················································7
1.4 Start and run ··········································································8
Chapter 2 Product Information....................................................................... 9
2.1 Name Rule··············································································9
2.2 drive structure diagram ····························································10
2.3 Product model and parameters···················································10
2.4 Peripheral electrical components and system composition ················12
2.5 Technical data parameters·························································13
Chapter 3 Product dimensions and electrical installation ......................... 17
3.1 Outline and mounting dimensions ···············································17
3.1.1 Outline and mounting dimensions.....................................................17
3.1.2 Installation dimensions of keyboard..................................................18
3.2 Mechanical installation ·····························································18
3.2.1 Installation environment requirements ..............................................18
3.2.2 Installation Space Requirements........................................................18
3.3 Electrical installation································································20
3.3.1 Description of the main loop terminalT.............................................20
3.3.2 Control Terminal.............................................................................20
3.3.3 Control Cable Selection.....................................................................20
3.3.4 Cable wiring.......................................................................................22
3.3.5 Standard wiring diagram....................................................................23
3.3.6 Connection procedure........................................................................24
3.4 Installation Check list ·······························································25
3.4.1 Mechanical installation check list：..................................................25
3.4.2 Electrical installation check list.........................................................25
Chapter 4 Operating Display ........................................................................ 27
4.1 LED Control Keyboard·····························································27
4.2 Operating instructions ······························································28
Chapter5 Drive Parameters .......................................................................... 29
5.1 Parameter List Instruction·························································29
01 Actual values .........................................................................................29
02 I/O values...............................................................................................30
03 Control values........................................................................................32

Catalogue ES560 Series frequency conversion drive user manual
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05 Timer & counter....................................................................................32
06 Drive status............................................................................................34
08 Fault & Alarm Log................................................................................39
09 System Info............................................................................................40
10 Start/Stop/Dir.........................................................................................40
11 Start/Stop Mode.....................................................................................43
13 Analog & pulse in..................................................................................44
14 Digital I/O..............................................................................................49
15 Analog & pulse out................................................................................54
16 System ...................................................................................................59
18 Fault log................................................................................................63
19 Speed calculation...................................................................................64
20 Limits.....................................................................................................65
21 Speed reference......................................................................................66
22 Speed Ramp(Speed Given Ramp Generator) ........................................68
23 Speed control.........................................................................................70
25 Critical speed.........................................................................................71
26 Constant speeds .....................................................................................72
27 Process PID ...........................................................................................75
30 Fault function.........................................................................................79
31 Motor therm prot ...................................................................................81
34 Logic function .......................................................................................83
35 Math function ........................................................................................89
47 Multi step ctrl ........................................................................................93
48 Switch Sync...........................................................................................96
50 Fieldbus .................................................................................................97
51 Embedded Modbus................................................................................98
52 VF Cruve.............................................................................................100
60 Motor control.......................................................................................101
62 Motor parameter..................................................................................103
63 Startup parameter.................................................................................104
6.chapter Field Bus .....................................................................................107
6.1 data set ··················································································107
6.2 Modbus ···············································································108
6.3 Function Code And Frame Format··············································109
6.4 Parameter address ···································································110
chapter 7 EMC Electromagnetic Compatibility.......................................... 111
7.1 Electromagnetic compatibility definition·······································111
7.2 EMC guide ·············································································112
7.3 EMC filters·············································································115
7.3.1 When do you need the EMC filter?.................................................115
7.3.2 How to disconnect the built-in EMC filter with ground screw........115
chapter 8 Maintenance................................................................................ 117

ES560 Series frequency conversion drive user manual Catalogue
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8.1 Summary of daily maintenance···················································117
8.2 Sink maintenance and cleaning···················································118
8.3 Replace the fan········································································118
8.4 Capacitor Charging··································································119
8.5 Other maintenance operations····················································119
8.6 Fault tracking and processing·····················································120
8.6.1 Fault code and interpretation ...........................................................120
8.6.2 Fault reset.........................................................................................122
Product Warranty Card............................................................................... 123
OQC Card..................................................................................................... 124

Chapter1 safety information and precautions ES560 Series frequency conversion drive user manual
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Chapter1 Safety Information And Precautions
This chapter describes the safety instructions for the installation, operation, and
maintenance of the drive. Ignoring these safety instructions may cause personal injury
or damage to the motor and its drive. Please read the safety instructions before you
do any operation on the device.
1.1 Warnings symbols and instructions
Table1.1 Warnings symbols and instructions
Warnings
symbols Name Instructions
Dangerous voltage
warning
used to warn of the presence of high voltage, which
may cause personal injury and / or damage to
equipment.
Dangerous voltage
warning
Used to warn the device within 10 minutes after the
main power cut will continue to exist in the presence
of high voltage, may cause personal injury and / or
damage to equipment.
General warning Used to warn of non electrical factors that may cause
personal injury and / or damage to equipment.
Electrostatic
discharge warning
Used to warn of electrostatic discharge that can
cause damage to equipment.
Surface high
temperature
warning
Used to warn the parts of the surface temperature,
exposure will cause burns.
1.2 Installation and maintenance
The following warnings apply to people who need to install and maintain a motor cable or
motor.
Warning ! Ignore these safety instructions may cause personal
injury or damage to the equipment Only a qualified electrical

ES560 Series frequency conversion drive user manual Chapter1 safety information and precautions
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engineer is allowed to install and maintain the drive.
In the case of main power on, it is not allowed to maintain drive, motor cable or motor. After
disconnecting the power, must wait at least 10 minutes before operating the drive, the electric
motor or the electric cable, so that the DC circuit capacitor is discharged.
Confirm by the universal meter measurement (The resistance is at least 1 MΩ)：
1.For the three-phase of the drive, input terminals R, S and T or( L1/L2/L3), there is no voltage
between either of the three and the ground.
2.DC busUDC+ and UDC- is Zero voltage to ground.
3. PB, + and – is Zero voltage to ground.
□Do not carry on any insulation or the withstand voltage test to the drive or the drive module.
□For the IT power supply system (ungrounded power system or with high resistance (more than 30
ohms) grounding power system) installed on the drive, if the piezoresistor or the internal EMC filters
does not disconnect, then the drive will be grounded by the piezoresistor / filter. This may cause
damage to the drive.
□For a drive installed on the TN system with an angle to the ground, the drive will be damaged if the
piezoresistor or internal EMC filter is not disconnected.
1.3 Attention to dangerous voltage
Even if the motor has been stopped, the circuit terminals R, S, T and V, U, W, and UDC-,
UDC+, and PB are still possible with a dangerous voltage.
Depending on the external connection, the drive control unit on the relay output terminal
may be dangerous voltage (115V, 220 V or 230 V).
Warning! Ignore these safety instructions may
cause personal injury or equipment damage.
Can not directly repair the drive. Do not attempt
to repair a faulty drive on the spot; please
contact the local representative office or
authorized repair center for replacement.
At the time of installation, must ensure that the
conductive dust produced by drilling did not
enter inside the drive. The conductive dust
cabinet may cause damage or drive failure.
Ensure that the drive is fully cooled.
warning! The printed circuit board contains
elements that are sensitive to the electrostatic
discharge. When processing the circuit board,
make sure to wear the ground bracers to avoid

Chapter1 safety information and precautions ES560 Series frequency conversion drive user manual
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the unnecessary contact to the circuit board.
1.4 Start and run
These warnings are applicable to the engineering and technical personnel s who design
the operating procedures of the drive, start or operate the drive.
Warning! Ignore these safety instructions may
cause personal injury or equipment damage.
Before you debug or use the drive, you must
ensure that the motor and its drive device can
operate normally within the entire speed range of
the drive. The drive can be adjusted to allow the
motor to run at a speed higher or less than the
rotation speed obtained from connecting the
motor directly to the power grid.
If there is a danger, do not activate the standard
application of automatic fault reset function.
Active this function if fault occurs, the drive will
be reset and run.
Do not use the AC contactor or circuit breaker
(open circuit) to control the motor. Instead, use
the control panel or the control command of the
drive I/O board or the field bus adapter to control
the drive. The maximum number of charging
cycles (i.e. by applying a power supply) to the DC
capacitor is once every two minutes. For the size
of the F0-F3 series models, the total maximum
charge is 100000 times, for the size of F4 and
above series models the figure is around 50000
times.
attention
：
If choose the external signal source as start
command, and the signal source in ON (start)
status, the driver will start immediately after the
fault reset unless the drive configured into 3 lines
(pulse) macro start / stop.
When the drive control position is not set local,
the stop button on the keyboard will not stop the
drive
Warning! When the system is in use, the surface of
the drive system components (e.g. the exposed
radiator, the input reactor and the braking resistance
in use) will produce high temperature. Do not touch,
otherwise there is a risk of burns!

ES560 Series frequency conversion drive user manual Chapter2 product information
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Chapter 2 Product Information
2.1 Name Rule
ES560 - 04 - 030G/037P - 3B - XXXXXY
①②③④⑤⑥ ⑦
table2.1 code instruction
Number Brief
definition Example
①Serial code
For example,none indicates asynchronous motor，L stands for
synchronous motor,S stands for simple servo motor，T stands
for special motor.
②Shell code For example：B4、B5 Respectively correspond the code04、
05
③Rated power
class For example：030 indicates 30kW，037 indicates 37kW；
④Load type G：Stands for heavy load，P：Stands for light load，None
：
Stands s for no overload required
⑤Input voltage
Such as：1 Stands for single phase AC220V，2 Stands for Three-
phase AC220V，3 Stands for Three- phase AC380V，5 Stands for
Three- phase AC480V。
⑥Break unit B Stands for built-in break unit；None：No break unit.
⑦Non-standard
code
XXXXX Indicate the serial number of special motor
ornon-standard function, Y=None/L/S（Only used for special
machine T series，to distinguish between
asynchronous/synchronous/servo,and standard drives this
segment is the default）

Chapter2 product information ES560 Series frequency conversion drive user manual
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1=Model number，2=Shapes and volume，3= Serial number，4= Enterprise name，5=Power，
6=Voltage/Electricity/Frequency ,8=Certification mark
Picture 2.1 Product name and brand identity
2.2 drive structure diagram
The following figure takes the shape and volume of F1 and its local terminal as an
example（For other dimensions,please refer to the size drawing and the product）
Picture2.2 F1 structure diagram
2.3 Product model and parameters
Table 2.2 Product model and parameters
Model Code
General Load
Application
Heavy Load
Application
Noise
Level
Heat
Radiation
Air
Volume Shell
code
ILd(A)
PLd(kW)
IHd(A)
PHd(kW)
dBa
W
m3/h
XXXXXX-01-5K5G/7K5P-3B 17.5 7.5 14.5 5.5 55 210 130 F1
XXXXXX-02-7K5G/011P-3B 25 11 17.6 7.5 55 325 130
F2
XXXXXX-02-011G-3B / / 25 11 55 420 130
Upper shell
Middle shell
Fan
Bottom shell
Air intake
Wire plate
Control board terminal
Keyboard
Hypostratum

ES560 Series frequency conversion drive user manual Chapter2 product information
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XXXXXX-02A-011G/015P-3B 35 15 25 11 52 470 175
F2A
XXXXXX-02A-015G/018P-3B 38.6 18.5 35 15 52 550 175
XXXXXX-03-018G/022P-3B 46 22 41 18.5 57 660 306
F3
XXXXXX-03-022G/030P-3B 61 30 48 22 57 890 306
XXXXXX-04-030G/037P-3/B 75 37 66 30 60 1114 610
B4XXXXXX-04-037G/045P-3/B 91 45 79 37 60 1140 610
XXXXXX-04-045G/055P-3/B 115 55 94 45 60 1200 610
XXXXXX-05-055G/075P-3/B 155 75 116 55 60 1440 610
B5XXXXXX-05-075G/090P-3/B 178 90 160 75 60 1940 610
XXXXXX-05-090G/110P-3/B 215 110 179 90 68 2200 850
XXXXXX-06-110G/132P-3 261 132 215 110 68 3300 1275
B6
XXXXXX-06-132G/160P-3 310 160 259 132 68 3850 1275
XXXXXX-07-160G/200P-3 387 200 314 160 75 4100 1800
B7XXXXXX-07-200G/220P-3 427 220 387 200 75 4600 1800
XXXXXX-07-220G/250P-3 450 250 427 220 75 5100 1800
XXXXXX-08-250G/280P-3 525 280 481 250 72 5782 2190
B8XXXXXX-08-280G/315P-3 600 315 550 280 72 6252 2190
XXXXXX-08-315G/355P-3 660 355 616 315 72 7866 2190
XXXXXX-09-355G/400P-3 720 400 650 355 75 9100 2700
B9
XXXXXX-09-400G/450P-3 810 450 720 400 75 9900 2700
XXXXXX-09-450G/500P-3 870 500 810 450 75 10500 2700
XXXXXX-09-500G/560P-3 980 560 870 500 75 11500 2700
XXXXXX-09-560G/630P-3 1060 630 980 560 75 12600 2700
Note：XXXXXX in the specification column of the above table indicates the series code，such as ES560、
ES560L,etc.

Chapter2 product information ES560 Series frequency conversion drive user manual
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2.4 Peripheral electrical components and system composition
The hardware principle of the drive peripheral and ontology is summarized as: The
three-phase AC reactor at the side of the main power supply or a built-in DC reactor and DC
link capacitor together, constitute the LC filter, coupled with the diode bridge constitutes the
DC voltage source required by an IGBT inverter bridge module. Another function of the AC
reactor is to suppress the high frequency disturbances from the power supply to the drive or
from the internal of the drive to the power side. At the same time improve the input current
waveform of the drive. This makes the power absorbed from the power side by the drive
almost active power. The IGBT bridge produces a symmetrical three-phase AC PWM voltage
acting on the motor.The built-in microprocessor controls the motor according to the test signal,
the parameter setting value and the command from the control I/O module and the control
keyboard.The control unit module in the drive sends a command to the motor control
customized integrated circuit, which calculates the IGBT switch position, and the gate drive
amplifies the signals to drive the IGBT inverter bridge. In order to express with more details
the general requirements for the design and implementation of an automatic drive and control
system for the protection, efficiency and reliability of the drive, now will this drive and its
peripheral standard configuration and connection relationship mapping indicated as below:

ES560 Series frequency conversion drive user manual Chapter2 product information
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picture2.3 Standard Connection Diagram of the Drive and Its Periphey
2.5 Technical data parameters
table2.3 Technical data parameters
Item Specification and Technical Data
Main
power
connection
Input voltage U1
380
…
500V three-phase power
Input frequency f1
50
…
60Hz
±
5%
Input voltage U2
0
…
U1
（
V
）（
the maximum output voltage equals the input）
Input frequencyf2
0-1000Hz
（
space voltage vector
）
Carrier frequency 2-12KHz（the device can intelligently and automatically
make optimal adjustment according to load characteristics
and drive temperature.）
Input voltage unbalance degree Maximum:±3% of rated inter-phase input voltage
Efficiency ≈98%( when operating at rated power )

Chapter2 product information ES560 Series frequency conversion drive user manual
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Continue
Item Specification and Technical Data
Basic
functions
Input frequency resolution
Digital setting ：1 RPM
Analog setting: 0.025% of maximum RPM
Control mode Space voltage vector control
Open-loop vector control
Startup torque 150% 0.5Hz
Speed range
1:100
Torque boost
Automatic torque boos 1%-10%
V/F curve
Intelligent adaptive
V/F separation
full separation
Acceleration and
deceleration curves
straight-line or S-curve acceleration and deceleration
method
Two acceleration time values. The acceleration and
deceleration time range:0.0s-650.00s
Simple PLC function
Achieve operation of up-to-16-stages speed(via built-in
PLC or control terminals)
Built-in PID
Conveniently achieve the process control close-loop control
Automatic voltage regulation
（AVR)
When the grid voltage changes, the device automatically
maintains constant output voltage.
Over voltage and over current
stall control
The current and voltage are automatically limited during
running to avoid jump faults due to frequent over current
and over voltage
Protection function
Output short circuit protection, input & output phase loss
protection, overcurrent protection, overvoltage
protection,undervoltage protection, overheat protection,
overload protection, brake chopper overload protection,
brake chopper shortcircuit protection, brake resistor
overload protection.
Non-stop during transient
interruption
Keep the drive operating in a short time (by reducing
feedback energy compensation voltage at the moment of
power outage). The duration depends on the mechanical
inertia of the load at that time.

ES560 Series frequency conversion drive user manual Chapter2 product information
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Continue
Item Specification and Technical Data
Basic
functions
Timing control Timing control function. The time range and precision is
0.0-6500.0(min).
Power-off synchronized In the case of accidental power failure can ensure the drive
steady stop
Bus communication
The standard configuration uses the built
in Modbus/CANopen communication, which can be
extended to Profibus-DP bus communication.
I/O
Input/Output
Interface
Command input mode Control keyboard input, control terminal input, bus
communication input, which can be switched mutually.
Speed giving
mode
Digital giving, analog voltage (current) giving, pulse giving,
bus communication giving and PID giving, which are
mutually switched.
Input terminal
(input)
The followings are included in standard
configuration：
7 digital input terminals, where Dl7 supports the maximum
of 50 kHz high-speed pulse input.
3 analog input terminals (where, at least 2 supports 0-10V
voltage input or 0-20mA voltage input).
Output terminal
(output)
The followings are included in standard configuration
：
1 high-speed pulse output terminal (supporting0-50 kHZ
square signal
output）
2 digital output terminals
2 relay output terminal
2 analog output terminals (supporting0-10V voltage output
or 0- 20mA voltage output).
Display and
contro
Man-machine interface Standard LED control keyboard, optional
intelligent sealed LCD control keyboard
Parameters duplicating Rapidly duplicating parameters via the LCD control
keyboard

Chapter2 product information ES560 Series frequency conversion drive user manual
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Continue
Item Specification and Technical Data
Application
environment
Application site Indoor, free of direct sunshine, dusts, corrosive gases, flammable
gases, oil mist, water vapor, drip or salts.
Altitude
At 0-1000m;When the altitude is 1000-4000m, the capacity is reduced
by 1% as the altitude rises by 100m. (consult professionals for more
accurate values).
Operation
ambient
temperature
−10℃to +40℃(when the ambient temperature is 40℃-55℃, the
drive is automatically derated to achieve self-protection).
Relative humidity Less than 95%RH. No droplets condensed (condensation)
Sinusoidal
vibration
(IEC 60068-2/-6.Test Fc)
Max.0.1mm)(5 to 13.2Hz);max.7m/s²（13.2 to 100Hz) sinusoidal
vibration（F1-B7）
Max.0.1mm(10 to 57Hz);max.10m/s²(57 to 150Hz) sinusoidal vibratio
（B8-B9）
Impact Not allowed (during operation); maximum 100m/s2,11ms(during
storage and transportation with packing).
Free fall
（Max.）
Not allowed (during operation); with packing：100cm @F1、F2、
F2A,76cm @F3、B4,46cm @B5-B7,15cm @B8-B9
Storage &
transportation
temperature
−40℃ to +70℃（-40 to +158°F)
Protection grade IP20 (UL open type)
Cooling mode Forced air cooling of the interior fan. The air flows from bottom to top.
cooled radiator. Air-cooled radiator
Application standard IEC 61800-3(2004);IEC 61800-5-1(2007);GB 12668.

ES560 Series frequency conversion drive user manual Chapter3 product demensions and eletrical installation
- 17 -
Chapter 3 Product dimensions and electrical installation
3.1 Outline and mounting dimensions
3.1.1 Outline and mounting dimensions
A
W
B
H
D
d
F1-F3 B4-B9
Picture3.1 Schematic diagram of Outline and wall mounting dimensions
Table3.1 Outline and wall mounting dimensions
Outline
dimension
Installation
Hole Width
Spacing A
(mm)
Installation
Hole Height
Spacing B
(mm)
Installation
Hole Size d
(mm)
Appearance
Width W
(mm )
Appearance
Height H
(mm )
Appearance
Thickness D
(mm )
Net weight
approximately
（
Kg
）
F1 110 222 5.5 122 276 172 3.7
F2 140 238 6.0 155 292 172 4.8
F2A 160 296 6.0 175 336 192 5.1
F3 150 368 7.0 180 420 216 12.6
B4 200 479 6.5 225 495 221 22
B5 250 650 12.0 355 670 260 65
B6 357/75* 761 11.0 390 790 278 95
B7 357/115* 973/977 11.0 390 1001 295 140
A
B
W
H
D
d

Chapter3 product dimensions and electrical installation ES560 Series frequency conversion drive user manual
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B8 490/200* 1280 13.0 537 1305 340 200
B9 490/240* 1420 13.0 537 1455 380 240
remark
：
*Indicates the book type mounting hole spacing.For the mechanical elements for the
installation and the shapes of the industry dedicated derivativemodels not listed in the above table,
please refer to the physical or contact our company’s representatives.
3.1.2 Installation dimensions of keyboard
Hole type
Control keyboard mounting
Hole shape and size
Control keyboard
bracket mounting
Hole shape
Diagram form
Explain T
his hole fits directly into
the control keyboard
This array of holes locks the
control keyboard stand directly
with four M3X10 screws
3.2 Mechanical installation
3.2.1 Installation environment requirements
1) The installation environment must meet the requirements specified in《Table2.3 technical
data parameter table》；
2) This series of products are plastic casings and need to be used in the final system, which should
be provided with appropriate fireproof,electrical and mechanical casings and comply with local
laws and IEC standards.
3.2.2 Installation Space Requirements
The cabinet must provide enough free space for the components to ensure for sufficient
cooling. Please comply with the minimum clearance requirements of each component. Air
inlet and outlet must be equipped with the grille, which is used :
• Direction of airflow direction
• Avoid touch
• Avoid of splashing water droplets sputter into the cabinet