Curtis 3100R User manual

1.0 Technical Specifications
1.1 Electrical
Operating Voltage Range: 12-48V operating range (9
to 60VDC), 35mA (typ., CAN inactive)
1.2 Mechanical
Display: LCD with 10 segment bar and 5 digit numeric
(5mm high);
Warning LED
Hardware: Mounting bracket (see section 2.0)
Panel Cutout: 52mm / 2 1/16” diameter
1.3 Environmental
Operating Temperature:-40C to +85C
Storage Temperature:–50C to +90C
Humidity: 95% RH (non-condensing) at +38C
Shock: SAE J 1378 March 83 Amplitude 44-55g, half
sine, 9-13ms duration
Vibration: SAE J 1378 Double amplitude of 1.53mm
with frequency sweep for 10-80-10Hz (20g max) at 1
minute intervals
Sealing: IP65 front, IP65 rear (with connector installed)
2.0 Installation
2.1 Terminal Assignments
2.2 Mounting
Caution! Bracket is placed over gauge in reverse fashion
for ease of shipping. Remove bracket from gauge, install
gauge into mounting hole and place mounting bracket
over gauge in reverse order from the shipped position.
Rotate gauge to proper orientation and push the bracket
against the back panel to secure the gauge. Note: Bracket
has been designed to remain secured to the gauge after
proper installation. Attempts to remove the bracket after
installation may result in damage to the bracket.
See Dimensional Drawing on reverse side of page.
2.3 Interconnect
Curtis 3100R gauge mates with a 4 pin AMP
connector P/N 794805-1,
interface seal P/N 794772-4, wire seal P/N 794758-1,
Pins P/N 770904-X for #18-24 AWG
3.0 Operation
3.1 With Curtis Motor Controllers
Upon initial power up, all display segments are
illuminated for 1 second and then turned off. The
unit is then ready to received CAN messages. The
basic 3100R is a passive communication device and
simply waits to receive / display CAN messages from
Curtis Model 1236 or 1238 motor controllers. A single,
red LED can be illuminated to indicate warning /
diagnostic conditions.
Optional buttons (2) are used to send CAN messages
to the motor controller. Each button sends a specic
CAN message to the controller. VCL (Vehicle Control
Language) resident in the motor controller can be
used to dene a specic response to each button.
3.2 With Curtis Acuity Battery Monitoring System
When Model 3100R is connected only to a Curtis
Acuity, the 3100R serves as the communication
master. After all display segments are illuminated at
initial power up, the numeric section of the LCD will
display, in sequence, the following battery information
from the Acuity:
xVoltage (bAt)
xCurrent (I)
xTemperature (t)
xState-of-Charge (SOC)
xAmpere Hours into the battery (AHrs C)
xAmpere Hours out of the battery (AHrs d)
xEstimated remaining battery capacity (Ebc)
Following this sequence, the LCD will return to the
default screen of displaying battery state-of-charge
in the bargraph and battery voltage in the numeric.
The only time the bargraph does not display state-of-
charge is when Estimated remaining battery capacity
is displayed.
3100R Instructions
Without buttonsWith buttons
J1 external Description
Pin 1 B– Common voltage return
Pin 2 B+ + volts / 50 mA max current
Pin 3 CAN HI CANOpen
Pin 4 CAN LO
Read Instructions Carefully!

60.0
58.5 MAX
54.2 MAX
46.0 MAX
6.3 MAX
51.5 MAX
-+
1
1/2
0
Seal
Label
Mounting Bracket
Label
21
43
NOTES:
1.0 MATING CONNECTOR; 4-PIN AMP P/N 794805-1 WITH UL RATING 94V-0,
INTERFACE SEAL P/N 794772-4, WIRE SEAL 794758-1, PINS P/N 770904-X FOR #18-24 AWG
2.0 52mm METER IS PROVIDED IN A STANDARD ROUND PACKAGE FOR
MOUNTING IN A 52mm DIA DASH PANEL HOLE. SEE DETAIL FOR PANEL CUTOUT WITH KEY.
3.0 MATERIAL: CASE — POLYCARBONATE, LENS — CLEAR POLYMETHYLMETHACRYLAT (PMMA),
COVER — POLYCARBONATE, OVERLAY — POLYCARBONATE, MOUNTING BRACKET — POLYCARBONATE.
4.0 THIS UNIT IS DESIGNED FOR A MOUNTING PANEL THICKNESS OF 0.8 mm - 6.4 mm.
5.0 ENVIRONMENTAL PROTECTION FRONT IP-65, REAR IP-65 (WITH MATING CONNECTOR INSTALLED AND
AND SEALS IN DEVICE CONFIGURATION PORTS).
6.0 WEIGHT: 0.095 kg MAX, INCLUDING MOUNTING BRACKET.
7.0 OPERATING VOLTAGE = 12 TO 48 VDC.
8.0 LCD VIEWING ANGLE = O TO –20~.
SEE NOTE 1
PIN # FUNCTION
1
2
3
4
B–
B+
CAN HI
CAN LO
The default display will remain until either button
is pressed. The numeric section will then display
battery voltage. The user can sequence through each
parameter above by pressing a button once. If a button
is not pressed for 3 seconds or when the end of the
sequence is reached, the default screen will return.
4.0 Trouble Shooting
For any deviation in operation described in Section
3.0, verify proper voltage rating, check harness pin-
out terminals, and make sure the 4 pin AMP mating
connector is fully seated.
5.0 Maintenance
The 3100R is not serviceable in the eld.
6.0 Safety
xThis instrument was manufactured and tested according
to the applicable technical standards. It complies with all
the safety regulations as shipped from the factory.
xInstallation and startup must be performed by skilled
personnel.
xFailure to install and operate the unit in accordance
with these instructions may result in damage or injury.
xIf safe operation of the instrument can no longer be
ensured, stop and secure it against accidental operation.
xIf instrument failure or malfunction may cause personal
injury or material damage, use additional safety
measures such as limit switches, guards, etc.
xRead the Operating Instructions carefully before startup.
xNote the safety instructions marked with this warning
symbol in this manual.
7.0 Guarantee
Curtis Instruments’ products and/or components
are guaranteed against defects in workmanship and
material for a period of two years, or as dened in the
individual product literature, from date of shipment
from our factory, when applied in a proper application
within specied ratings. This guarantee is limited to
repair or replacement F.O.B. our factory. There is no
further warranty or implied representation, guarantee,
promise or agreement as to any Curtis Instruments
product and/or component. Curtis Instruments, Inc.,
cannot assume responsibility or accept invoices
for unauthorized repairs to its products and/or
components, even though defective. In no case will
Curtis Instruments’ responsibility extend to products,
components or equipment not of its manufacture.
Under no circumstances shall Curtis Instruments, Inc.,
be liable for any special or consequential damages or
loss of prots or other damages. Returned goods will
not be accepted unless identied by a Curtis Return
Material Authorization (RMA).
All specifications are subject to
change without notice.
53048 Rev E 2/15CURTIS INSTRUMENTS, INC. 200 Kisco Avenue, Mt. Kisco, NY 10549 [phone] www.curtisinst.com
Dimensional Drawing mm