CustomLite LED-12-GS-1 User manual

Installation Manual Full-LED Headlamp
LED-12-GS-1 and LED-12-GS-2
Installation in BMW R1200GS and ADV 2004 - 2012)
For technical assisstance or product support please contact:
Customlite
Kparts UG (haftungsbeschränkt)
Landstraße 5
41516 Grevenbroich
www.customlite.de
[email protected]

1. Loosen and remove 2x front windshield bolts and captive nuts with 30 Torx driver.
(Attention! aptive nuts fall from the plastic housing when bolts are removed )

2. Removal of left and right windscreen adjusters. Loosen the adjusters nut with 10mm
spanner (or ratchet and socket). With the adjuster nuts removed, the adjusters can be
further loosened to gain access to loosen the inside double nut.

3. To gain space and access to headlamp assembly, carefully fold/rotate the windshield
away from the headlamp, or completely remove it.

4. Using a Torx 30 driver, remove the headlamp assembly retaining screws left and right.

5. arefully pull headlamp/speedometer assembly forward in the opening. Disconnect
wiring connectors for the headlamp and speedometer/instrumentation also the stand
warning lamp. then remove the headlamp/speedometer assembly from the motorcycle.

6. Remove the 3 retaining clips from the speedometer mountings and seperate it
from the assembly.

7. Remove the Speedometer from the holder by removing the 3 original Phillips head
screws. Install the speedometer to the new headlamp ONLY with the new supplied
screws!
DO NOT USE THE ORIGNAL S REWS TO ASSEMBLE TO THE NEW LED LAMP!!!
ATTENTION:
The original light-width regulator and lower rubber will no longer be fitted!

8. Install the supplied threaded clips (thread towards inner side) to the new LED assembly.
9. onnection of LED headlight to the motorcycle. onnect wiring plugs for the
speedometer unit and the LED Headlamp. The stand warning lamp (bulb) is not refitted into
the holder, it is replaced by the standlamp plug.

10. Test that the stand warning lamp and Instrumenation day running lighting both
function with the ignition in the on position (motor off). If so proceed to Step 11.
If there is no stand lamp function, remove and rotate and re insert the blue stand lamp plug
in the lamp holder/socket.
11. Space the headlights with the supplied U-discs/spacers (approx. 2-3 per side /
usually left two and right three) and tighten with the original screws.