CVC 310 User manual

OPERATION MANUAL
GALLON WRAP-AROUND LABELER
Model CVC 310
CVC TECHNOLOGIES, INC.
10861 Business Drive, Fontana, CA 92337
TEL: [phone]
FAX: [phone]
(ISO 9001:2000 Certified)
1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the
personnel and to keep the machine in good conditions.
2. Machine adjustment and parts changeover are only to be done by qualified and properly trained
engineers.

CVC TECHNOLOGIES, INC. CVC 310 OPERATION MANUAL 2011.3.10
i
CONTENTS
1. ABOUT THIS MANUAL
1.1 About This Manual .............................................................................................. 1-1
1.2 Additional Information.......................................................................................... 1-1
2. SPECIFICATIONS
2.1 Machine Specifications........................................................................................ 2-1
2.2 Label Specifications ............................................................................................ 2-2
2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-3
3. SAFETY REGULATIONS
3.1 General Safety Rules ........................................................................................... 3-1
3.2 Warning Signs..................................................................................................... 3-1
3.3 Warning Signs Placement.................................................................................... 3-2
3.4 Important Safety Notices ................................................................................... 3-3
4. INSTALLATION
4.1 Standard Area Conditions .................................................................................... 4-1
4.2 Minimum Machine Operation Space..................................................................... 4-1
4.3 Transportation Precautions .................................................................................. 4-2
4.4 Transportation Procedures................................................................................... 4-3
4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4
5. INSTALLATION PROCEDURES
5.1 Power Connection ............................................................................................... 5-1
5.2 Compressed Air Connection (Optional) ................................................................ 5-1
5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2
5.4 Type Arrangement of Type Holder (Optional)......................................................... 5-3
6. MACHINE GENERAL LAYOUT
6.1 Parts Identification............................................................................................... 6-1
6.2 Machine Parts Functions ..................................................................................... 6-4
6.3 Machine Control Parts Functions ......................................................................... 6-6
6.4 Hot Stamp Printer (Optional) ................................................................................ 6-7
6.5 Pneumatic Control System................................................................................... 6-8
6.6 General Layout and Dimensions........................................................................... 6-9
6.7 Special Options ................................................................................................... 6-10
7. POWER BOX ................................................................................................................... 7-1
8. TOUCH SCREEN CONTROL PANEL FUNCTIONS
8.1 Control Panel Descriptions................................................................................... 8-1
8.2 LCD Display Descriptions .................................................................................. 8-3
8.3 SelfSetTM Display Sequence ............................................................................... 8-5
9. PREPARATION BEFORE OPERATION
9.1 Label Roll Installation........................................................................................... 9-1

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
ii
9.2 Hot Stamp Printer Installation (Optional)............................................................... 9-6
10. OPERATING PROCEDURE
10.1 Air Regulator Set Check (Optional)....................................................................... 10-1
10.2 Labeler Operation ................................................................................................ 10-2
11. MACHINE SET-UP AND ADJUSTMENT
11.1 Guide Rail and Product Separator Adjustment ...................................................... 11-1
11.2 Label Head Height Adjustment ............................................................................. 11-2
11.3 Wrap Assembly Adjustment ............................................................................... 11-3
11.4 Hot Stamp Printer Adjustments (Optional) ............................................................ 11-4
11.5 Special Adjustments for Job Settings ................................................................... 11-4
11.6 Product Sensor Adjustments.............................................................................. 11-10
11.7 Clear Label Sensor Adjustment Procedures (Optional) 11-11
11.8 Rewind Spool Tension Adjustments ................................................................... 11-12
11.9 Missing Date Code Sensor Adjustments (Optional)............................................. 11-13
11.10 Wrap Station Changeover (Optional) .................................................................. 11-14
12. COMPLEMENTARY TOOLS
12.1 Complementary Tools.......................................................................................... 12-1
13. MAINTENANCE
13.1 General Precautions............................................................................................. 13-1
13.2 Air Regulator Set Maintenance (Optional) ............................................................. 13-1
13.3 Maintenance and Lubrication Schedule ................................................................ 13-2
13.4 Sensor Maintenance............................................................................................ 13-3
14. ELECTRICAL DIAGRAMS
14.1 Pin Descriptions .................................................................................................. 14-2
14.2 Pneumatic Diagrams for C60 (Optional)............................................................... 14-6
14.3 Wire Diagrams and Pneumatic Diagrams ............................................................. 14-7
15. SPARE PARTS LIST
15.1 Labeling Machine .............................................................................................. 15-1
15.2 C60 Hot Stamp Printer (Optional)......................................................................... 15-2
15.3 Electrical Parts List.............................................................................................. 15-3
16. TROUBLESHOOTING
16.1 Troubleshooting for Labeling................................................................................ 16-1
16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3
16.3 Error Message ................................................................................................... 16-4
17. APPENDIX ...................................................................................................................... 17-1

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
iii
Dear Customer,
Thank you for purchasing a CVC 310 Labeling Machine. We at CVC hope you will find that the
Model CVC 310 meets or exceeds your expectations and requirements for an affordable, reliable
and innovative addition to your packaging operation.
CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,
desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines
are standardized for maximum reliability and to provide more economic pricing.
If you are looking for service, well designed machinery and value that lasts, don’t hesitate in
letting us know your questions and comments, please contact us by phone or visit our website.
CVC TECHNOLOGIES, INC.
Asia-Pacific Headquarters
No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan
Phone No.: [phone], Fax No.: [phone]
www.cvcpharmapack.com
E-mail: [e-mail]
Yours truly,
CVC Technologies, Inc.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
iv
PREFACE:
The Model CVC 310 is a Gallon Wrap-Around Labeler featuring CVC exclusive SelfSet control
system plus a special vacuum wrap belt to assure correct placement for labels up to 18” in
length.
The unique design of CVC 310 SelfSet:
●Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.
●Horizontal positioning screws for labeling heads, alignment belts and separator wheels are
quickly self centering and adjustable from either side of the machine.
●SelfSetTM also displays “Product Output” and “Labels Remaining”.
The operation and adjustments of the machine are easy, and up to 50 setups can be stored in
memory for easy recall. Modular design is used for interchangeability of components.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
1 - 1
1. ABOUT THIS MANUAL
1.1 About This Manual
This Operation Manual has been written by observing the CE directives, the main purpose of the
regulation is in relation to the protection of personal safety and the maintenance of the machine in
good conditions, as it is intended to provide the proper operation procedures to avoid causing danger
and damages to persons and to the machine.
The topics covered in this manual are: important notices about safety, operation procedures, operating
parameters setting, explanation on error situations, maintenance, troubleshooting and clean up
procedures ... etc.
In case of integration to other machinery or equipment is required, it also must be done by observing
the instructions given by this Operation Manual in order to minimize the chances of personal injury or
machine damage due to unpredicted risk factors.
This machine is not intended for use by general public, operation should be allowed to only trained and
qualified persons, which can be classified into 3 categories:
Administrator: Administrators are individuals who should have a deep knowledge of the operation of
the machine, and should have read and understood thoroughly this Operation Manual, in addition, he
has to be properly instructed on the general and local regulations about workplace safety, workers
protection and work environment safety regulations in order to provide a safe condition for the
personnel and the machinery.
Supervisor: Supervisor should have a deep knowledge of the operation of the machine, and should
have read and understood thoroughly this Operation Manual. The personnel in charge should be
qualified engineers in electricity or in mechanics. The supervisor should be able to perform
troubleshooting procedures for the machine and it is his duty to contact the machine manufacturer
when the situations requires.
Operator: Operators should have a good knowledge of the operation procedures of the machine, and
should have read and understood thoroughly this Operation Manual. The operator is also responsible
of performing the general maintenance and clean up of the machine.
1.2 Additional Information
For all consultation regarding the machine or this Operation Manual, for example: optional attachments
or problems concerning machine operation or adjustment, the customer can contact directly the
manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2. SPECIFICATIONS
2.1 Machine Specifications
Horse Power
- Stepper Motor: 1320 W (Sanyo/Japan)
- Conveyor Motor: DC 130V, 1/8HP (Bodine/USA) (STD)
- Wrap Around Motor: DC 130V, 1/8HP (Bodine/USA)
- Product Separator Motor: DC 90V; 20W (T.W.T/Twain)
- Blower: HB329, 1/2 HP
Power Consumption 725 W
Humidity Between 10% ~ 90%
Required compressed air quality As per ISO 8573-1 requirements
Environment condition Moisture, water, dust and direct sunlight should be avoided.
Label Dispensing Speed Max Speed: 38 M/min (124.67 ft/min)
Machine Capacity 200 BPM
Applicable Container/Bottle Size Range
Conveyor Width Standard: 152 mm (6")
Optional: 100 mm (4”)
Conveyor Length 2,003 mm (79") (STD)
Products Separator a. Standard: Separator Sponge Roller
b. Optional: Separating Screw
Label Sensor a. Standard: Photo sensor, for general labels
b. Optional: Special sensor, for transparent labels
Product Sensor a. Standard: WL4G, for general container
b. Optional: WL9-2N, Special type for transparent container with dry powder
Machine Dimension (L x W x H) a. STD M/C : 2,003 x 1,042 x 1,450 ~ 1,510(mm)
78 ¾" x 41" x 57" ~ 59 ½ "
b. w/ 10” option conveyor: 3,400 x 1,190 x 1,450 (mm)
133¾"x46¾"x57"
Machine Weight 210 kg
Noise Level 75 dB
D: ø30 - ø150 mm (ø 1 ⅛" ~ø 6")
H: 50 - 320 mm (2 " ~ 12 ½")
Option:
D: Up to ø200
H:
2 - 1
* Some features or different product formats will require additional attachments and changeover parts, please consult CVC
for the purchase.
Up
to
3
2
0
mm
(
12
½
"
)

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.2 Label Specifications
Backing Paper Transparent
Label Height Range C: 15~150, D: 15~180, E: 15~220 (mm)
Label Length Range C,D,E: 15~450 mm
Label Roll Inner Diameter 38 mm & 76 mm (1 1/2" & 3")
Max. Roll Outer Diameter Max. 350 mm (14")
Gap between Labels 2 ~ 6 mm (3/32" ~ 1/4")
Width of Backing Paper Over 2 mm (3/32") each side of label (see Fig 2.2-1)
Labels Placement on Roll a. Labels rolled around outside (LRO, see 2.2-2)
b. Labels rolled around inside (LRI, see 2.2-3)
2.2.1 Label Specification Diagram
2 - 2
(15 3/4“)
Max.: 350 mm (14”)
76mm & 38mm (3“ & 1½”)
(3/32“)
(3/32“)
(3/32“)
Translucent backin
g
p
a
p
er
2.2.2 Label Rolled Outside (LRO)
Labels are on the outside and roll in clockwise (common use).
Reserve a blank for hot stamp printing if needed.
Fig 2.2-1
Fig 2.2-2
Hot stamped code position
Clockwise

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.2.3 Label Rolled Inside Diagram (LRI)
Labels are on the inside and roll in counterclockwise (less use).
Reserve a blank for hot stamp printing if needed.
Counterclockwise
Hot stamped code position
Fig
2.2-3
2.3 Hot Stamp Printer Specification (Optional)
Model: C60
Print Type Nickel alloy for standard sizes, brass for 1.3 mm type
Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm
Special size: 1.3mm
Air Consumption 50 ℓ/min (based on 300 strokes per minute)
Air Pressure 4 ~5 kgf/cm2(60 ~80 psi)
Printing Lines 1~6 lines
Print Speed (max.) 300 prints/min.
Hot Foil Ribbon 1. Two types are available
A. Width: 25mm (1")
B. Width: 32mm (1 1/4")
2. Applicable printing temperature: 50˚C ~ 200 ˚C
Foil Printing Temperature 130 ˚C ~200˚C
Print Area Max. Length: 70mm (2 3/4"),
Max Width: 65mm (2 1/2")
2 - 3

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.3.1 Print Area
2.3.2 Type and Related Specifications
Brass
Type
Type Height
(A)
Type Width
(B) Type Lines
Narrow Line-Spacing
Type
Wide Line-Spacing
Type
Character Number
(Typing Max. Length)
B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm 12
(15.6 mm)
B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm 10
(15 mm)
* Imprint in feed direction or perpendicular.
Fi
g
2.3-1
Max.: 65mm
(2 2
1/")
Max.: 70mm (2 3/4")
Fig 2.3-2
Wide Line-Spacing
type chase
Narrow Line-spacing
type chase
Brass type
Type
2 - 4

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
Nickel Type Type Height
(A)
Type Width
(B) Type Lines Line Spacing Character Number
(Max. Length)
Z1.5 1.5 mm 1.8 mm 1~6 4.7 mm 18
(32.4 mm)
Z2.0 2.0 mm 1.8 mm 1~6 4.7 mm 18
(32.4 mm)
Z2.5 2.5 mm 2.2 mm 1~6 4.7 mm 15
(33 mm)
* 2.0mm types are recommended for optimum results.
.
Fig
2.3-3
2 - 5

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.3.3 Sample of Stamps Numbers
2.3.3.1 Brass Line-Spacing Type for Wide Head
Fig
2.3-4
2.3.3.2 Brass Line-Spacing Type for Narrow Head
2 - 6
Fig 2.3-5
Fig 2.3-6
2.3.3.3 Nickel Alloy Type

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
3. SAFETY REGULATIONS
3.1 General Safety Rules
The safety regulations have been provided purely as a guide for the safety of all personnel involved in
the operation, cleaning and maintenance of the equipment covered by this instruction manual. Please
ensure that you have read and understood all safety notices before operating the equipment covered
by this instruction manual, and that the recommendations here enclosed are strictly followed.
The following safety notices must not be considered as a definitive list but should be used to form part
of the overall safety plan applied by the customer when operating, cleaning and maintaining the
equipment covered by this instruction manual. Customers are requested to observe all relevant
statutory safety requirements, regulations or amendments that are or may become legal requirements.
The equipment covered by this instruction manual has been designed to comply with existing health
and safety legislation. If any of the instructions given here is in conflict with your local safety
regulations, please contact the manufacturer before modifying its contents. All warning sign affixed on
the machine are important and should never be detached, replacement should be done immediately if
any sign is loose or lost, thus to ensure the safety of the personnel.
Every reasonable precaution has been taken to ensure that it is electrically, mechanically and
pneumatically safe to undertake the work for which it has been supplied.
3.2 Warning Signs
Item Signs Description
1
WARNING: Personal danger or machine damage
may be caused.
2
ELECTRIC SHOCK: Operate carefully, electric
hazard is present.
3
ROLLING! Keep hands away: a rolling
mechanism is present, keep hands away to
avoid injury.
3 - 1

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
3.3 Warning Sign Placements
Fig 3.3-1
3 - 2

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
3.4 Important Safety Notices
Please observe the following important safety notices.
Directions should be given to operating personnel ensuring the safety
regulations are observed.
Heed all warning signs placed on the machine by the manufacturer.
The machine should not be installed in high temperature locations, near heat
source, in potentially explosive areas or near combustible materials.
Places affected by heavy vibrations or exposed to possible shocks or impacts
are not indicated for machine installation.
Install the machine on a flat and vibration free floor/foundation.
The machine has to be mounted strictly horizontally.
Wet floor should be avoided around the installation site, machine must be
properly grounded to avoid electrical shocks.
Use a reliable power source according to voltage specified on nameplate.
Machine must be properly grounded. Voltage variations should not exceed the
safety limits.
Keep away from moving machine parts during machine operation. For ease and
safety considerations, it is advisable the operator/technician use appropriate
garments or overalls with the buttons properly buttoned when
installing/adjusting or operating the machine to avoid accidents. Remove all
strange objects from machine surface.
Operator should keep himself in good physical and mental conditions when
operating the machine. Operation of the machine is prohibited if the operator is
under the effects of alcohol or any drug which affects the mental condition.
3 - 3

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
Be sure that the operator knows the precise location of the emergency stop
button, so that it can be pressed in time upon any emergency situation. Before
machine start-up, also ensure that both the Stop Button and the Emergency stop
button are in “0” position.
Use caution while running aggressive or corrosive products, acid, caustic... etc.
Avoid splatters to machine or personnel.
Avoid touching machine moving or rotating parts with your body during
operation.
Cables around the machine should be properly laid inside trays to avoid
stumbles while walking, and thus preventing accidents.
Do not use screwdrivers or hammers to inspect the machine.
Switch off the power before setting up; only switch the machine on after setup is
properly done.
Shut down the machine after operation is finished by disconnecting all electrical
and air supply lines.
The manufacturer assumes no liability of any kind for danger which may be
brought about by misuse of the equipment or by applying the equipment to a
purpose other than that for which it is intended.
The equipment covered by this manual has been supplied for a particular
application. It is, therefore, imperative that the customer/owner contacts his/her
nearest agent or sales distributor before the equipment is used for any other
application.
Only products listed in the order confirmation may be processed by the
equipment covered by this instruction manual. Before processing any other kind
of product please contact your nearest agent or sales distributor.
3 - 4

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
It is not allowed to alter the equipment’s original appearance by alterations,
maintenance or by any other means carried out on behalf of the
customer/owner or by a third party.
It is not allowed to place or fit any additional equipment inside any cabinet or on
any part of the equipment, which are not delivered, approved or mounted by the
manufacturer or sales distributor.
It is the customer/owner’s sole responsibility that all personnel likely to be
engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual have read and understand this instruction manual.
It is essential that all personnel likely to be engaged in the operating, cleaning
or maintenance of the equipment covered by this instruction manual are fully
experienced in the type of work that they are requested to perform.
It is the customer/owner’s sole responsibility that all personnel likely to be
engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual are aware of the potential hazards which may result if
the equipment is not used in accordance with the instructions provided.
Before switching ON the main power switch, always ensure that all original
cover doors, protective hoods and guards are fitted in their correct positions
and unimpaired.
Do not stand, sit or lean on any part of the equipment covered by this instruction
manual or on any other equipment serving or being served by the equipment,
either during operation, cleaning, inspection or maintenance.
Never attempt to lift any part of the equipment without first knowing its weight.
Always use appropriate, safety tested lifting equipment when necessary. Always
seek assistance when in doubt.
Always switch OFF the main power switch before connecting or disconnecting
an electrical connection.
3 - 5

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
The equipment should be serviced by qualified personnel when the equipment
does not appear to operate normally or exhibits a marked change in
performance.
Do not attempt to clean, inspect and maintain the equipment beyond that
described in this instruction manual. All other servicing should be referred to
your service dept. of your nearest sales distributor.
Always wear personal protective clothing, able to resist possible dangers. Do
not wear any loose hanging clothing or accessories. Cover or put up long hair.
Do not apply excessive force to the electrical, mechanical or pneumatic control
elements.
Always ensure whether no moving parts of the equipment are blocked or
obstructed by any form of waste materials.
Cleaning, inspection and maintenance should only be carried out by fully
qualified and authorized maintenance personnel.
During cleaning or maintenance always observe all local and in-door valid labor
protection, safety and environmental regulations.
Make sure all cabinets and maintenance flaps/doors are fitted in their correct
position when no longer carrying out cleaning, inspection or maintenance.
When during cleaning or maintenance no power is required, always switch OFF
and padlock the main power switch.
The electronic equipment inside the electronics cabinet(s) may still be live even
when the main power switch is switched OFF ! Always remove the power supply
cord from the outlet prior to cleaning, inspection or maintenance work. Always
keep the Power Box closed unless required for service purposes.
3 - 6

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
Setting up and troubleshooting of electrical parts must be carried out by
qualified electrician or engineer. Power Box should not be opened without
permission, connections made by unauthorized personnel is prohibited.
During cleaning, avoid spattering water on the power box or any electric
component.
If cleaning or maintenance must be carried out when the equipment is in
operation, then all reasonable precautions must be taken to avoid personal
injury or equipment damage.
Always use safety steps for tasks above shoulder height.
Stop the machine immediately in the event of any machine malfunction.
Routinely check the machine for worn components and have them replaced.
3 - 7

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
4. INSTALLTION
4.1 Standard Area Conditions
a. Place the machine on a flat surface. Room temperature should range between 50°F ~ 104°F
(10°C~40°C). It is recommended that the temperature of the area be at around 70 °F (25°C). Keep
area free of vibration, and free of gaseous chemicals.
b. Relative humidity: 10% to 90% (no condensation).
c. Avoid direct sunlight over the machine, also avoid water splatters.
d. Have a clearance space of at least 800 mm (31½”) around the machine for operation, cleaning and
maintenance purposes (refer to Fig. 4.2-1).
4.2 Minimum Machine Operation Space
Model A B Height
CVC 310 (STD) 2,650 mm (104") 3,600 mm (142") 2,800 mm (110 ")
Fig 4.2-1A
4 - 1