CVC CVC 400 User manual

OPERATION MANUAL
FRONT/BACK LABELER
Model CVC 400
CVC TECHNOLOGIES, INC.
10861 Business Drive, Fontana, CA 92337
TEL: [phone]
FAX: [phone]
(ISO 9001:2000 Certified)
1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the
personnel and to keep the machine in good conditions.
2. Machine adjustment and parts changeover are only to be done by qualified and properly trained
engineers.

CVC TECHNOLOGIES, INC. CVC 400 OPERATION MANUAL 2011.3.10
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CONTENTS
1. ABOUT THIS MANUAL
1.1 About This Manual .............................................................................................. 1-1
1.2 Additional Information.......................................................................................... 1-1
2. SPECIFICATIONS
2.1 Machine Specifications........................................................................................ 2-1
2.2 Label Specifications ............................................................................................ 2-2
2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-5
3. SAFETY REGULATIONS
3.1 General Safety Rules ........................................................................................... 3-1
3.2 Warning Signs..................................................................................................... 3-1
3.3 Warning Sign Placements .................................................................................... 3-2
3.4 Important Safety Notices ................................................................................... 3-3
4. INSTALLATION
4.1 Standard Area Conditions .................................................................................... 4-1
4.2 Minimum Machine Operation Space..................................................................... 4-1
4.3 Transportation Precautions .................................................................................. 4-2
4.4 Transportation Procedures................................................................................... 4-2
4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4
5. INSTALLATION PROCEDURES
5.1 Power Connection ............................................................................................... 5-1
5.2 Compressed Air Connection (Optional) ................................................................ 5-1
5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2
5.4 C60 Printing Type Arrangement (Optional)............................................................ 5-3
6. MACHINE GENERAL LAYOUT
6.1 Parts Identifications............................................................................................. 6-1
6.2 Machine Parts Functions ..................................................................................... 6-5
6.3 Machine Control Parts Functions ......................................................................... 6-6
6.4 Pneumatic Control System (Optional)................................................................... 6-7
6.5 General Layout and Dimensions........................................................................... 6-8
7. POWER BOX
7.1 Locations of Printed Circuit Board (A) .................................................................. 7-2
7.2 Printed Circuit Board............................................................................................ 7-4
8. HHT DISPLAY INSTRUCTIONS
8.1 Control Panel Descriptions................................................................................... 8-1
8.2 LCD Display Descriptions .................................................................................. 8-4
8.3 AUTO ADJ Display Sequence............................................................................... 8-6

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL
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9. PREPARATION BEFORE OPERATION
9.1 Inspection before Operation ................................................................................. 9-1
9.2 Installing the Label Roll........................................................................................ 9-3
9.3 Label Wipe-on Roller Mounting ............................................................................ 9-5
9.4 Hot Stamp Printer Preparation (Optional).............................................................. 9-7
10. OPERATING PROCEDURE
10.1 Air Regulator Set Check (Optional)....................................................................... 10-1
10.2 Operating Procedure............................................................................................ 10-2
11. MACHINE SET-UP AND ADJUSTMENT
11.1 Guide Rail and Product Separator Adjustments..................................................... 11-1
11.2 Product Alignment Mechanism Adjustments ........................................................ 11-2
11.3 Label Head Position Adjustments– Vertical and Lateral......................................... 11-2
11.4 Label Peel Blades Adjustments (Head A and Head B) ........................................... 11-3
11.5 Top Hold-Down Mechanism Adjustments............................................................. 11-3
11.6 Labeling Roller Adjustments (Square/Flat Bottles)................................................. 11-4
11.7 Output Adjustments............................................................................................. 11-5
11.8 Label Remaining Quantity Adjustments ................................................................ 11-6
11.9 Product Speed (PD SPD) Adjustments ................................................................. 11-6
11.10 Label Dispensing Speed (LAB SPD) Adjustments ................................................. 11-6
11.11 Label Extension (EXTNSN) Adjustments............................................................... 11-7
11.12 Labeling Position (POSITN) Adjustments.............................................................. 11-8
11.13 Labeling Sensing (LAB SENS) Adjustments.........................................................11-9
11.14 Product Sensor Adjustments...............................................................................11-11
11.15 Product Separator Wheel Adjustments ................................................................11-12
11.16 Rewind Spool Tension Adjustments ....................................................................11-12
11.17 Clear Label Sensor Adjustment Procedures.........................................................11-13
12. COMPLEMENTARY TOOLS
12.1 Complementary Tools.......................................................................................... 12-1
13. MAINTENANCE
13.1 General Precautions............................................................................................. 13-1
13.2 Maintenance and Lubrication Schedule ................................................................ 13-1
13.3 Air Regulator Set Maintenance (Optional for C60 Hot Stamp Printer)..................... 13-2
13.4 Sensor Maintenance............................................................................................ 13-2
14. ELECTRICAL DIAGRAMS
14.1 Electric Pin Descriptions .................................................................................... 14-2
14.2 Pneumatic Diagrams ........................................................................................... 14-7
14.3 Electrical Diagrams.............................................................................................. 14-8
15. PARTS LIST
15.1 Recommended Spare Parts for Labeling Machine ................................................ 15-1
15.2 Recommended Spare Parts for Printer (Optional) ................................................. 15-2

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL
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15.3 Electrical Parts .................................................................................................... 15-3
16. TROUBLESHOOTING
16.1 Troubleshooting for Labeler.................................................................................. 16-1
16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3
16.3 Error Message ................................................................................................... 16-4
17. APPENDIX
17.1 42A5BEPM-E3C4183 (Bodine) for Conveyor ....................................................... 17-2
17.2 Clear Label Sensor (LRD 6110) (Optional) ........................................................... 17-3
17.3 Product Sensor (WL 4G-2) .................................................................................. 17-8

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL
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Dear Customer,
Thank you for purchasing a CVC 400 Labeling Machine. We at CVC hope you will find that the
Model CVC 400 meets or exceeds your expectations and requirements for an affordable, reliable
and innovative addition to your packaging operation.
CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,
desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines
are standardized for maximum reliability and to provide more economic pricing.
If you are looking for service, well designed machinery and value that lasts, don’t hesitate in
letting us know your questions and comments, please contact us by phone or visit our website.
CVC TECHNOLOGIES, INC.
Asia-Pacific Headquarters
No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan
Phone No.: [phone], Fax No.: [phone]
www.cvcpharmapack.com
E-mail: [e-mail]
Yours truly,
CVC Technologies, Inc.

CVCTECHNOLOGIES,INC. FRONT/BACKLABELER CVC 400 OPERATION MANUAL
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PREFACE
The CVC 400 front/back labeler is an advanced automatic labeling system. The system features
high labeling speed and the most easy-to-operate control panel.
The unique design of CVC 400 AUTO ADJ:
●Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.
●Horizontal positioning screws for labeling heads, alignment belts and separator wheels are
quickly self centering and adjustable from either side of the machine.
●Push & Press attachment ensures smooth labeling without label wrinkles or bubbles
(optional).
●Angle Adjustment of labeling head: This unique design can be angled up to 20 degrees to
conform the label surface to tapered or angled container shapes (optional).
●Less than 10 minutes to switch "WRAP" to "FRONT & BACK" by means of replacement the
wrap roller with front/back wrap plate and belt (option).
The machine has a hygienic design that meets GMP standards, operation and adjustment are
easy, minimal maintenance and fast product changeover helps increasing productivity.

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
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1. ABOUT THIS MANUAL
1.1 About This Manual
This Operation Manual has been written by observing the CE directives, the main purpose of the
regulation is in relation to the protection of personal safety and the maintenance of the machine in
good conditions, as it is intended to provide the proper operation procedures to avoid causing danger
and damages to persons and to the machine.
Some of the topics covered in this manual are: important notices about safety, operation procedures,
operating parameters setting, explanation on error situations, maintenance, troubleshooting and clean
up procedures ... etc.
In the case integration to other machinery or equipment is required; it also must be done by observing
the instructions given by this Operation Manual in order to minimize the chances of personal injury or
machine damage due to unpredicted risk factors.
This machine is not intended for use by general public, operation should be allowed to only trained and
qualified persons, which can be classified into 3 categories:
Administrator: Administrators are individuals who should have a deep knowledge of the operation of
the machine, and should have read and understood thoroughly this Operation Manual, in addition, he
has to be properly instructed on the general and local regulations about workplace safety, workers
protection and work environment safety regulations in order to provide a safe condition for the
personnel and the machinery.
Supervisor: The supervisor should have a deep knowledge of the operation of the machine, and
should have read and understood thoroughly this Operation Manual; the person in charge should be
qualified engineers in electricity or in mechanics. The supervisor should be able to perform
troubleshooting procedures for the machine and communicate with the machine manufacturer when
the situations requires.
Operator: Operators should have a good knowledge of the operation procedures of the machine, and
should have read and understood thoroughly this Operation Manual. The operator is also responsible
of performing the general maintenance and clean up of the machine.
1.2 Additional Information
For all consultation regarding the machine or this Operation Manual, for example: optional attachments
or problems concerning machine operation or adjustment, the customer can contact directly the
manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2. SPECIFICATIONS
2.1 Machine Specifications
* Some features or different product formats will require additional attachments and changeover parts, please consult CVC
for the purchase.
Horse Power
- Stepper Motor: 103H8222-5242 (Sanyo)
- Conveyor Motor:
(1) Standard (3½”): 130 Vdc, 1/4HP (Bodine)
(2) Special Type (6”): DC 130 Vdc, 1/3 HP (Bodine)
- Label Roller Motor: 130 Vdc, 40W (T.W.T)
- Product Separator Motor: DC 90V; 20W (T.W.T)
Power Consumption 880 W
Humidity Between 10% ~ 90%
Required compressed air quality As per ISO 8573-1 requirements
Environment condition Moisture, water, dust and direct sunlight should be avoided.
Labeling speed Max speed: 23 M/min. (75 ft/min)
Lighting requirement 500 lux is recommended
Applicable Container/Bottle Size Range
Conveyor Width Standard: 86 mm (3½")
Optional: 152mm (6”)
Conveyor Length Standard: 2,400 mm (94½")
Conveyor Height Standard: 915 mm (36”)
Product Separator Standard: Spacing wheel
Option: Separating screw
Label Sensor a. Photo sensor (Label-7): for general labels (standard)
b. Special sensor (LRD6110) : for transparent labels (option)
CVC 400 Standard Type: Square
/
flat /oval Bottle
L: 30 - 200 mm (1¼" – 7 ¾")
W: 30 - 110 mm (1¼"– 4 ¼")
D: ø30 - ø110 mm (ø1¼" –ø4¼")
H: 70 - 320 mm (2 ¾" – 12 ½")
CVC 400F6 Special Type: Square/flat /oval Bottle
L: 50 - 245 mm (2" – 9 ¾")
W: 30 - 140 mm (1¼"– 5½")
D: ø30 - ø140 mm (ø1¼" –ø5½")
H: 95 - 410 mm (3 ¾" – 16¼”)
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
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Machine Dimension L:2,435 x W:1,280 x H: 1,480 (mm)
95 ¾" x 50 ½" x 58 ¼"
Product Sensor a. Standard: WL4G, for general container
b. Optional: WL9-2N, Special type for transparent container with dry powder
Machine Weight 324 kg
Noise Level 75 dB

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.2 Label Specifications
Label Width 15~150mm (⅝" ~ 6")
Label Length 15 ~250 mm (⅝"~ 10")
Backing Paper Translucent backing paper
Label Roll Inner Diameter. Standard: 76 mm (3")
Optional: 38 mm (1½ ")
Max. Roll Outer Diameter Max. 350 mm (16")
Gap between Labels 2 ~ 6 mm (⅛" ~ ¼")
Backing Paper Width 2 mm (⅛") beyond each side of label
Labels Placement on roll a. Labels are wound around outside (Fig. 2.2.3-1)
b. Labels are wound around inside (Fig. 2.2.4-1)
2.2.1 Label Specification Diagram
Max. 350 mm (16”)
76mm (3“)
(⅛“)
(⅛“)
Translucent backin
g
p
a
p
er
(⅛”)
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2.2.2 Label Rolled Outside Diagram
The diagram shown below is label rolled outside type; the installation layouts of the label rolled outside
and inside, please refer to chapter 9.2.1.
Fig 2.2-1
Fig 2.2-2

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.2.3 Label Rolled Outside (LRO) (Common Use)
a. Label Roll for Labeling Head A:
The labels are rolled outside in a clockwise direction. The space for hot stamp code should be
reserved if such feature is used, and the hot stamp printer should be adjusted to meets this position.
Fig 2.2.3-1
b. Label Roll for Labeling Head B:
The labels are rolled outside in a counterclockwise direction.
Fig 2.2.3-2
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.2.4 Label Rolled Inside (LRI) (Uncommon)
a. Label Roll for Labeling Head A:
The labels are rolled inside in a counterclockwise direction. The space for hot stamp code should be
reserved if necessary, and the hot stamp printer should be adjusted to meets this position.
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b. Label Roll for Labeling Head B:
The labels are rolled inside in a clockwise direction.
Fig 2.2.4-1
Fi
g
2.2.4-2

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.3 Hot Stamp Printer Specifications (Option)
Model: C60
Print Type Nickel alloy for standard sizes, brass for 1.3 mm type
Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm
Special size: 1.3mm
Air Consumption 50 ℓ/min (based on 300 strokes per minute)
Air Pressure 4 ~5 kgf/cm2(60 ~80 psi)
Printing Lines 1~6 lines
Print Speed (max.) 300 prints/min.
Hot Foil Ribbon 1. Two types are available
A. Width: 25mm (1")
B. Width: 32mm (1 1/4")
2. Applicable printing temperature: 50˚C ~ 200 ˚C
Foil Printing Temperature 130 ˚C ~200˚C
Print Area Max. Length: 70mm (2 3/4"),
Max Width: 65mm (2 1/2")
2.3.1 Print Area
Max.: 65mm
Max.: 70mm (2 3/4")
(2 2
1/")
Fig 2.3-1
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.3.2 Type and Related Specifications
Brass Type Type Height
(A)
Type Width
(B)
Line
Number
Line Spacing
Narrow Type Chase
Line Spacing
Wide Type Chase
Character Number
(Max. Length)
B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm 12
(15.6 mm)
B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm 10
(15 mm)
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Wide Line-Spacing
type chase
Narrow Line-spacing
type chase
Type
Fig 2.3-2
Nickel Type Type Height
(A)
Type Width
(B) Line Number Line Spacing Character Number (Max. Length)
Z1.5 1.5 mm 1.8 mm 1~6 4.7 mm 18
(32.4 mm)
Z2.0 2.0 mm 1.8 mm 1~6 4.7 mm 18
(32.4 mm)
Z2.5 2.5 mm 2.2 mm 1~6 4.7 mm 15
(33 mm)
. * 2.0 mm types are recommended for optimum results.
Fig 2.3-3

CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
2.3.3 Sample of Stamps Numbers
2.3.3.1 Brass Type for Wide Line-Spacing
Fig 2.3-4
2.3.3.2 Brass Type for Narrow Line-Spacing
Fig 2.3-5
2.3.3.3 Nickel Alloy Type
Fig 2.3-6
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
3. SAFETY REGULATIONS
3.1 General Safety Rules
The safety regulations have been provided purely as a guide for the safety of all personnel involved in
the operation, cleaning and maintenance of the equipment covered by this instruction manual. Please
ensure that you have read and understood all safety notices before operating the equipment covered
by this instruction manual, and that the recommendations here enclosed are strictly followed.
The following safety notices must not be considered as a definitive list but should be used to form part
of the overall safety plan applied by the customer when operating, cleaning and maintaining the
equipment covered by this instruction manual. Customers are requested to observe all relevant
statutory safety requirements, regulations or amendments that are or may become legal requirements.
The equipment covered by this instruction manual has been designed to comply with existing health
and safety legislation. If any of the instructions given here is in conflict with your local safety
regulations, please contact the manufacturer before modifying its contents. All warning sign affixed on
the machine are important and should never be detached, replacement should be done immediately if
any sign is loose or lost, thus to ensure the safety of the personnel.
Every reasonable precaution has been taken to ensure that it is electrically, mechanically and
pneumatically safe to undertake the work for which it has been supplied.
3.2 Warning Signs
Item Signs Description
1
WARNING: Personal danger or machine
damage may be caused.
2 ELECTRIC SHOCK: Operate carefully,
electric hazard is present.
3 ROLLING! Keep hands away: a rolling mechanism is present, keep hands away
to avoid injury.
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
3.3 Warning Sign Placements
Fig 3.3-1
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
3.4 Important Safety Notices
Please observe following important safety notices.
Directions should be given to operating personnel ensuring the safety
regulations are observed.
Heed all warning signs placed on the machine by the manufacturer.
The machine should not be installed in high temperature locations, near heat
source, in potentially explosive areas or near combustible materials.
Places affected by heavy vibrations or exposed to possible shocks or impacts
are not indicated for machine installation.
Install the machine on a flat and vibration free floor/foundation.
The machine has to be mounted strictly horizontally.
Wet floor should be avoided around the installation site, machine must be
properly grounded to avoid electrical shocks.
Use a reliable power source according to voltage specified on nameplate.
Machine must be properly grounded. Voltage variations should not exceed the
safety limits.
Keep away from moving machine parts during machine operation. For ease and
safety considerations, it is advisable the operator/technician use appropriate
garments or overalls with the buttons properly buttoned when
installing/adjusting or operating the machine to avoid accidents. Remove all
strange objects from machine surface.
Operator should keep himself in good physical and mental conditions when
operating the machine. Operation of the machine is prohibited if the operator is
under the effects of alcohol or any drug which affects the mental condition.
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
Be sure that the operator knows the precise location of the emergency stop
button, so that it can be pressed in time upon any emergency situation. Before
machine start-up, also ensure that both the Stop Button and the Emergency stop
button are in “0” position.
Use caution while running aggressive or corrosive products, acid, caustic.. etc.
Avoid splatters to machine or personnel.
Avoid touching machine moving or rotating parts with your body during
operation.
Cables around the machine should be properly laid inside trays to avoid
stumbles while walking, and thus preventing accidents.
Do not use screwdrivers or hammers to inspect the machine.
Switch off the power before setting up, only switch the machine on after setup is
properly done.
Shut down the machine after operation is finished by disconnecting all electrical
and air supply lines.
The manufacturer assumes no liability of any kind for danger which may be
brought about by misuse of the equipment or by applying the equipment to a
purpose other than that for which it is intended.
The equipment covered by this manual has been supplied for a particular
application. It is, therefore, imperative that the customer/owner contacts his/her
nearest agent or sales distributor before the equipment is used for any other
application.
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CVCTECHNOLOGIES,INC. CVC400 OPERATION MANUAL
Only products listed in the order confirmation may be processed by the
equipment covered by this instruction manual. Before processing any other kind
of product please contact your nearest agent or sales distributor.
It is not allowed to alter the equipment’s original appearance by alterations,
maintenance or by any other means carried out on behalf of the
customer/owner or by a third party.
It is not allowed to place or fit any additional equipment inside any cabinet or on
any part of the equipment, which are not delivered, approved or mounted by the
manufacturer or sales distributor.
It is the customer/owner’s sole responsibility that all personnel likely to be
engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual have read and understand this instruction manual.
It is essential that all personnel likely to be engaged in the operating, cleaning
or maintenance of the equipment covered by this instruction manual are fully
experienced in the type of work that they are requested to perform.
It is the customer/owner’s sole responsibility that all personnel likely to be
engaged in the operating, cleaning or maintenance of the equipment covered by
this instruction manual are aware of the potential hazards which may result if
the equipment is not used in accordance with the instructions provided.
Before switching ON the main power switch, always ensure that all original
cover doors, protective hoods and guards are fitted in their correct positions
and unimpaired.
Do not stand, sit or lean on any part of the equipment covered by this instruction
manual or on any other equipment serving or being served by the equipment,
either during operation, cleaning, inspection or maintenance.
Never attempt to lift any part of the equipment without first knowing its weight.
Always use appropriate, safety tested lifting equipment when necessary. Always
seek assistance when in doubt.
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