Cyklos GPM 450 SPEED User manual

Operating Instructions
Issue no.
4
Sheets
35
Automatic Creasing, Perforating and
Punching Machine GPM 450 SPEED
Warnings
This document including the attachments is exclusive intellectual property of Cyklos Choltice (producer
cooperative). Any other use (copying, distribution or sale) is possible only with approval of the chairman of
the cooperative.
Valid from serial number
17123999

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CONTENTS
1. Introduction...............................................................................................................................................4
2. Safety Risks .............................................................................................................................................5
2.1 Safety Warning ...................................................................................................................................5
2.2 General Work Safety and Health Protection........................................................................................5
3. Warnings..................................................................................................................................................6
4. Technical Parameters...............................................................................................................................7
5. Machine Description.................................................................................................................................8
6. Machine Installation................................................................................................................................11
7. Adjustment of Machine and Feeding Table.............................................................................................12
7.1 Introduction.......................................................................................................................................12
7.2 Adjustment of Table..........................................................................................................................12
7.2.1 Adjustment of Feeding Table Thrust...........................................................................................16
7.2.2 Correct Placement of Paper Pile.................................................................................................16
7.2.3 Function of Auxiliary Feeding Head............................................................................................17
7.2.4 Adjustment of Callipers...............................................................................................................17
8. Setting Machine Using Touch Screen.....................................................................................................19
8.1 Display Unit Preview and "SETTING" Screen ...................................................................................19
8.2 Overview of Touch Screen Function Icons........................................................................................19
8.2.1 Sound On/Off..............................................................................................................................19
8.2.2 Manual Control...........................................................................................................................20
8.2.3 Info.............................................................................................................................................20
8.2.4 Language Selection....................................................................................................................20
8.2.5 Service Menu..............................................................................................................................20
8.3 Setting Number and Position of Creases/Perforations.......................................................................21
8.3.1 Most Common Folds...................................................................................................................22
8.3.2 Setting the Number of Segments................................................................................................22
8.3.3 Setting the Position of Segments................................................................................................22
8.4 Setting the Speed of Processing.......................................................................................................23
8.5 Setting Batch.....................................................................................................................................23
8.6 Program Saving and Loading............................................................................................................23
8.7 Starting Working Cycle......................................................................................................................24
8.8 Manual Control..................................................................................................................................25
8.8.1 Adjustment of Top Bar Stroke.....................................................................................................26
8.8.2 Turning Off Automatic Feed........................................................................................................26
9. The Most Common Faults (Troubleshooting)..........................................................................................27
10. Recommended Machine Maintenance..................................................................................................30

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11. Machine Disposal .................................................................................................................................30
Appendix 1: Accessories ............................................................................................................................31
Appendix 2: Instructions for Table Assembly..............................................................................................34
Appendix 3: Optional Accessory.................................................................................................................35

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1. INTRODUCTION
We are presenting you with Operating Instructions that contain machine technical data and instructions
necessary for correct setting, machine start-up, operation and maintenance.
Instructions are intended for machine operation as well as for service engineers. People manipulating,
installing and operating the machine should familiarise themselves with the instructions before they start.
We would like to emphasize that service operations can be executed only by an authorized person with
proper qualification. This person should be thoroughly familiar with control and all functions of the machine.
Any repair done without authorization can lead to a breach of the warranty. We are referring to section 2.2
– Work Safety and Health Protection providing basic information about safety during work with the machine
and an operator's health protection. Please pay due attention to this section. Be aware that the final
responsibility lies with the individuals working with the machine.
The machine construction complies with the Directive 98/37/EC of the European Parliament and of the
Council. If all the instructions in this document are respected, you will be satisfied with precision and
performance of the machine.
We can assure you the machine received maximum care. Thoroughness of control ensures machine
precision within the scope of the acceptance standards applicable for this machine. We believe these
Operating Instructions will be a valuable guide for you.

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2. SAFETY RISKS
2.1 Safety Warning
When using GPM 450 SPEED, all safety rules and procedures as well as all warnings regarding work
safety and health protection listed in this document must be observed. Or otherwise, considering the bellow
listed factors, a serious injury or death of a person, damage or destruction of the machine, its parts or
accessories could occur.
Factors increasing risk:
- Rotating pulleys and moving belts
- Voltage
- Noise made during processing
- Moving parts of the machine and equipment
- Sharp edges created during processing
- Dust created during processing
2.2 General Work Safety and Health Protection
This section provides the user with basic information about work safety and health protection of an operator
and all other people who come into contact with the machine.
If the GPM 450 SPEED is used correctly, it is a very safe machine. However, if used incorrectly, it can be
dangerous. When operating the machine, the operator is responsible for their own personal safety. The
manufacturer is not responsible for any injury to a person or damage to the machine caused by use or
operation that is not in compliance with the Operating Instructions. The owner of the machine is responsible
for the machine being operated, maintained and serviced only by qualified people.
The machine design is in compliance with international standards and regulations for construction of
machine tools. For the machines exported to the European Economic Area (EEA), the customer will obtain
"Declaration of Conformity" together with the accompanying technical documentation for the machine -
Operating Instructions. The machine also has the CE marking.
The CE marking on the machinery signifies that the product complies with the technical requirements
specified in all the legal regulations that apply to the machinery and that require or allow this marking. This
marking also signifies that a specified procedure was followed during the assessment of the stated
conformity.
With the document “Declaration of Conformity” the manufacturer certifies that the given machinery complies
with the requirements of the Directive 98/37/ES of the European Parliament and of the Council and the
harmonised technical standards. Directive 98/37/ES of the European Parliament and of the Council is a
document defining the generally applicable basic requirements of the health protection and safety for the
machinery operated by a user in the EEA.
The Directive 98/37/ES of the European Parliament and of the Council does not apply to the machinery
exported to the countries outside the EEA.

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The customer will receive the accompanying technical documentation for the machine – Operating
Instructions. The manufacturer hereby asks the user to ensure comprehensive safety as directed by the
relevant legal proceedings, standards and regulations, the Operating Instructions and other, by training the
workers consistently.
The machine is intended for work in automatic cycles.
The machine operator monitors the process and the operating mode of the machine. Also replaces material
with the new one and checks the measurements. Operator's position by the machine is not defined.
3. WARNINGS
Only sheets of the size listed in the parameters can be creased and perforated in the creasing and
perforating machine.
a) It is forbidden to crease and perforate foils, sheet metal or other similar materials.
b) The machine can be only used in enclosed spaces (e.g. offices, shops).
c) It is forbidden to use the machine outdoors.
d) It is forbidden to use the machine when the electric cord is damaged.
e) It is forbidden to use the machine if it makes strange sounds.
f) It is forbidden to plug the machine into other voltage than indicated on producer’s identification
plate.
g) Read all instructions before using the machine.
h) It is not suitable for children to be near the machine.
i) It is forbidden to put fingers or hands into the machine when the electric cord is plugged in.
j) When the machine is jammed, it is necessary to unplug the machine first and then troubleshoot.
k) When replacing a faulty electrical component, it is forbidden to use a different type of component or
different capacity component. When replacing a component, the electric cord must be unplugged.
l) Covers can be only dismounted by a trained technician when the machine is unplugged.
m) The operator or the person appointed for operation cannot use the machine unless they have been
trained.
n) The operator must pay special attention during manipulation with rotary parts of the machine – see
yellow Warning Sign (Pos. 40, page 8).

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4. TECHNICAL PARAMETERS
a) Max. working width 450 mm
b) Recommended paper grammage - creasing 80 - 400 g/m²
Recommended paper grammage - perforation 80 - 250 g/m²
Recommended paper grammage - punching 80 - 400 g/m²
c) Creasing width*
CITO 1,0 mm - paper thickness < 0,4 mm
(mostly 80 - 200 gsm)
iron channel - paper thickness 0,4 - 0,5 mm
(mostly 200 - 400 g/m²)
d) Max. number of creases per sheet 15
e) Number of Programmes 9
f) Min. distance of creases 1 mm
g) Min. distance of crease from edge of the sheet 0 >
h) Speed 2.500 A4 sheets/ hr (with one crease)
i) Machine dimensions 1250 x 675 x 520 mm
j) Machine weight net 120 kg, gross 157 kg
(weight includes mobile table)
k) Voltage / frequency 230 V / 50-60 Hz
l) Power input, electric current 400 W, 1,0 A
m) Fuse T3,15 A / 250V
n) Noise Level 79,2 dB
* Note: It is necessary to respect recommended width of creasing channel for different paper thickness. If
we use inappropriate width of crease (usually narrow creasing channel for thick paper) inaccuracies in
position of crease may appear, crease will be placed in different distance than what we set on display. If we
use thick paper in combination with narrow crease, the result is that the paper is pressed into the creasing
channel, the rollers start to slip trying to release the paper. Use wider crease in such case.

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5. MACHINE DESCRIPTION
1 – Front table
2 – Delivery table
3 – Front side guide
4 – Telescopic table
5 – Magnetic strip
6 – Display unit
7 – Paper brake + weight
8 – STOP button
9 – Disengaging tool
10 – Auxiliary feeding head
11 – Back stop
12 – Electric switch
13 – Waste drawer
14 – Table thrust regulation screw
15 – Table release
16 – Position regulation screw
17 – Angle regulation screw
18 – Tool thrust regulation bolt 1)
19 – Plug socket
20 – Calliper
21 – Locking bolt of the side guide
22 – Separator
23 – Calliper locking
24 – Tool base (fig. 2)
23
1
26
7
5
4
30
28
10
17
21
16
22
15
13
14
9
27
2
11
20
8
12
6
3
29
39
19
40

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25 – Top bar (fig. 1)
26 – Head thrust regulator
27 – Front table thrust scale
28 – Skew indicator of the front side guide
29 – Auxiliary feeding wheel
30 – Locking bolt of the brakes
31 – Bolts for locking the machine on the table
(fig. 5)
32 – Creasing tool screw M6x14 (fig. 3)
33 – Perforating tool screw M6x20 (fig. 2)
34 – Perforating tool screw M4x25 (fig. 2)
35 – Needle bearings of eccentric axis (fig. 1)
36 – Top bar bearings (fig. 1)
37 – Safety ring (fig. 1)
38 – Tool screw M4x5 (fig. 4)
39 – Fixing screw of calliper
40 – Warning Sign
41 – Connector plug for TriFold 360
Fig. 1: Dismounted back cover
37
18
35
25
36
41

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Fig. 2: Perforating tool 2:1- 9 TPI (571 40 465a) – standard equipment. Microperforating tool (571 40 464) as optional
accessory.
Fig. 3: Creasing tool CITO 1,0 mm (571 40 467) – standard equipment. Creasing tool CITO 1,4 mm (571 40 468) as
optional accessory.
Fig. 4: Creasing tool – iron channel for higher grammage (570 40 466)
24
33
34
32
24
38
24