Morgana DigiBook 450 User manual

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Technical Manual
DigiBook 450
vers. 01.00

TechnicalSetting
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iDigiBook 450 R2: Technical Manual rev.01.00 10-12-2013
Summary
Tools necessary for set up ..................................................................................................................................3
Working principle...............................................................................................................................................3
Preliminary Operations.......................................................................................................................................3
Start-up conditions..............................................................................................................................................5
Check height of Zero (MZ).................................................................................................................................5
1) Setting the jogger plate...................................................................................................................................6
2) Setting the spine preparation unit...................................................................................................................9
3) Setting the PUR Nozzle................................................................................................................................13
4)Setting the nipping station ........................................................................................................................15
7)To adjust the discharge manipulator.........................................................................................................19
7)Adjust the cover feeder.............................................................................................................................23
8)Adjustment of discharge belt. ...................................................................................................................24
9)Pressure adjustment ..................................................................................................................................27
10)Setting of operating distance for sensors..............................................................................................27
11)Photosensors adjustment.......................................................................................................................27
12)Cylinders speed.....................................................................................................................................27
13)Axes positioning. ..................................................................................................................................27
14)Machine parameters..............................................................................................................................28
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TechnicalSetting
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3
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Toolsnecessaryforsetup
Toolsnecessaryforperformingdimensionaltestsonthemachine:
DepthgaugeL=200mm
Carpenter’ssquare50x80mm
Thicknessgauge
Gaugeblockforclamp BlockMcod. P010303600
Gaugeblockfornippingstation BlockVcod. P010806200
MachinePassword: 1°level0104 2°level2468
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Workingprinciple
The clamp is the mechanical device that takes and carries the block to be bound along the machine. The
clamp moves lengthwise along the machine using a very precise system.
The clamp is the reference unit so all the measurements and various references relate to it.
PreliminaryOperations
Beforestartingthemachine,youmustverifythecorrectwiring.
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1. Verifythatthemachine'smainswitchisinposition0
andthattheplugisnotconnected.
2. RemovetheprotectivecoverasshowninPicture0.1.
3. Inserttheplug.
4. PayattentiontothecablelightbluelabelN,always
refertotheneutral.
5. Verifythecorrectpresenceofvoltagebetweenthe
terminals(Picture.0.2and0.3)asindicated:
a. L1L2(400Vac)
b. L2L3(400Vac)
c. L1L3(400Vac)
d. L1N (230Vac)
e. L2N (230Vac)
f. L3N (230Vac)
6. Iftensionsarenotasindicatedverifythecorrect
positionofneutralonthewallsocket.
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Fig.0.1
Fig.0.2
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TechnicalSetting
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4
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7. Ifthevoltagesareasindicated,proceedwith
checkingofthecorrectrotationofthemilling.
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Fig.0.3
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8. EnterpasswordinthepagedisplayN°61,Picture0.4,
pressbuttonandverifythedirectionofthemilling
rotation(clockwise).
9. Ifthemillingrotationisincorrect:
a. Turnthemainswitchtoposition0
b. Disconnecttheplug.
c. reversethewiresmarkedwiththeletterL
(forexampleL1andL2)
d. Reconnecttheplug.
e. Turnmainswitchtoposition1
f. RepeatoperationsfromStep8.
10. Ifthemillingrotationiscorrect:
a. Turnthemainswitchtoposition0
b. Disconnecttheplug.
c. Restoretheprotectivecoverasshownin
Picture0.1
Fig.0.4
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TechnicalSetting
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Startupconditions
Startingconditionsforcheckingthemachinesetupvalues:
1) Machineonandatcorrecttemperature.
2) Joggerknobsetto0.
3) MillingcuttersettoONposition.
4) Heightadjustmentknobofgluingunitsetto‘0’.
5) Internaljawadjustmentknobofgluingunitsetto‘1’.
6) Gluingpressuresetto‘0’.
7) Heightadjustmentofnippingstationsetto‘0’.
8) Machineinresetcondition.
9) Removetheclampcover.
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CheckheightofZero(MZ)
ThemachineiscalibratedinthefactorywithameasureofZerowhichcanrangefrom96to97mm,
thisisnotasignofpoorquality.
AnyorganwillfollowthisMZ(measurezero)withtheappropriatetolerances.
HowtounderstandwhatistheMZ,proceedwiththemeasureofthejoggeranddoaquickcheck
withtheothergroups. 

TechnicalSetting
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6
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1)Settingthejoggerplate
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Joggerfeatures:
1) perpendiculartotheclamp
2) paralleltotheclampmovement
±0.1mm.
3) MZ±0.1mmfromtheTopPlate
ofthecursor
4) holdsthesheets
5) BlockMassembly
6) Referenceheight‘X’
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1)Perpendicularalignmenttestofthejogger.
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Place a 50 x 80 mmsquare on its shorter side
ontothejoggerplate(seeFig.1.1)andcheckfor
perpendicularalignment.
The positioning tolerance allows a thickness of
0.05 mm to pass through but not a 0.1 mm one
(onthe80mmside).
If it does not, adjust the 4 screws underneath.
This check must be done at both ends of the
joggerplate(seeFigs.1.2and1.3).
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N.B.Alwaysusethesametestpoints
ontheclamp.
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Fig.1.1
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Fig.1.2
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Fig.1.3
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TechnicalSetting
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2)Parallelismtestofthejogger
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Reset the clamp, then position it, completely
opened, on the left side of the jogger and
measure using the depth gauge as shown in Fig.
1.4. Then move it to the right side and measure
withthedepthgaugeasshowninFig.1.5.
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Parallelism is reached when the two
measurementsareeitherequal orthedifference
betweenthemisnotbiggerthan±0.1mm.
Ifthedifferencebetweenthevaluesisbiggerthan
±0.1mm,adjustthe4centraladjustingscrews.
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After reaching parallelism, check again for
perpendicular alignment as described above in
point 1, as it may have been put out of
calibration.
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3)HeightcheckfromtheTopPlate
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PositionthedepthgaugeasshowninFig.1.4and
measuretheheight.
ItmustbeMZ±0.1mm.
Ifgreaterthan0.1mm,adjustthe‘Fixingring’and
positionitagainsothattherestrainerisincontact
when the distance between clampand jogger is
MZ±0.1mm.
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Fig.1.4
Fig.1.5
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Fig.1.6
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TechnicalSetting
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4)Gaptoholdthesheets.
The jogger has a gapthat serves to holdthe
sheetswheninsertedintotheclamp.
This gap must be at about 2.5 ±0.5 mm (GAP)
distance from the edge of the fixed jaw of the
clamp,asshowninFig.1.7.
Fig.1.7
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5)AssemblyofBlockM.
After testing and setting up the jogger’s
characteristics,mountthegaugeblockdefinedas
‘BlockM’inFig.1.8.
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BlockM serves for testing the other machine
units therefore it becomes the main reference
unit.
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6)ReferenceheightX.
Measure the distance between the gauge block
and jogger. The resulting figure will be taken as
thereferenceheight‘X’(Fig.1.9).
Thisheightwillserveasareferencefortheother
units.
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Fig.1.8
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Fig.1.9
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TechnicalSetting
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2)Settingthespinepreparationunit
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Millingdiskfeatures:
1) perpendiculartotheclamp
2) The rear platemust be
paralleltotheclampandata
distance of 0.4 ±0.2 mm
inwardsfromtheclamp.
3) on the left  of the milling
cutter disk, the distance
between 'BlockM’ and the
toothmilling disk must be
equaltoX±0.1mm.
4) ontherightsideofthetooth
milling disk, the distance
between 'BlockM’ and the
millingdiskmustbeequalto
(X+0.3)±0.2mm.
A. unitadjustment.
5) the striker plate must be at
0.15mmhorizontallyand1.0
mmvertically from the
millingcutterteeth.
6) Coverfrontfurnituremustbe
more internal than the
movable jaw of 1mm ±
0.5mm.
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1)Perpendicularalignmenttestofthe
spinepreparationunit.
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Placea50x80mmsquareonitsshorterside
ontothemillingcutterdisk(seeFig.2.2)and
checkforperpendicularalignment.
Positioningtoleranceallowssheets0.05mm
thicktopassthroughbutnot0.1mmones
(onthe80mmside).Ifitdoesnotpass,turn
the4adjustmentscrews,seepoint4A.
Fig.2.1
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Fig.2.2
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Fig.2.3
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TechnicalSetting
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2)Parallelismtestofthespine
preparationunit.
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WhenplacingthesquareasshowninFig.2.4
thegapbetweenthefixedjawandthestriker
plate of the milling cutter must be 0.4±0.2
mm.Thecheckmustbedoneatbothendsof
thestrikerplate.
If the measurements do not correspond,
slightlyloosenthefixingscrews(Fig.2.9)and
move the whole milling cutter unit, then
tightenthescrewsagain.
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Fig.2.4
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3)Checkofthespinepreparationunit
heightontheleftside.
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MeasurethedistancefromBlockMtothe
millingdiskusingthedepthgauge,asinFig.
2.5,makingsurethatyouplacethedepth
gaugeonthetoothasshowninFig.2.6.
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On the left side of themilling disk, the
distance between BlockM plane and a tooth
ofthemillingcuttermustbeX±0.1mm.Ifit
is not, adjust the 4 adjustment screws; see
point4A.
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Fig.2.5
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Fig.2.6
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