czech sport aircraft PS-28 cruiser User manual

CR-MM-1-0-00
Revision No.: 8 i Date of issue: 2014-01-30
PS-28 Cruiser / SportCruiser
MAINTENANCE MANUAL
Copy No.:

CR-MM-1-0-00
Date of issue: 2014-01-30 ii Revision No.: 8
INTENTIONALLY LEFT BLANK

CR-MM-1-0-00
Revision No.: 8 iii Date of issue: 2014-01-30
PS-28 Cruiser / SportCruiser
MAINTENANCE MANUAL
P
PS S- -2 28 8 C Cr ru ui is se er r / / S Sp po or rt tC Cr ru ui is se er r a ai ir rc cr ra af ft t i is s d de es si ig gn ne ed d a an nd d m ma an nu uf fa ac ct tu ur re ed d b by y
Czech Sport Aircraft a.s.
Na Záhonech 1177/212, 686 04 Kunovice
Czech Republic
www. czechsportaircraft.com; o[email protected]
Fax: [phone], Phone: [phone] (Sales Dept.)

CR-MM-1-0-00
Date of issue: 2014-01-30 iv Revision No.: 8
INTENTIONALLY LEFT BLANK

CR-MM-1-0-00 PS-28 Cruiser
SportCruiser
RECORD OF REVISIONS
Rev.
No. Revision name Changed pages Issue date
Date and
signature
1
Formal correction,
supplementation of engine Rotax
912 S, supplementation of
chapter General Safety
Information;
supplementation of parts with life
limitation, revision of inspections
tasks and lubrication chart;
supplementation of aileron rod
sealing;
change of control surface
deflections;
supplementation of BRS and
ELT;
check after shimmy occurrence;
change of fuel quantity sensor
type, supplementation of fuel
filter cleaning;
supplementation of engine Rotax
912 S, SR3000 propeller and
appropriate maintenance
practices
supplementation of fuses,
change of battery type;
chapter rename,
supplementation of typical
instrument panels and COMM /
NAV equipment description and
maintenance practices
i to iv, 0-1, 03 to 0-6,
1-1, 1-3 to 1-6, 1-8,
1-9
2-1 to 2-16
4-6, 4-7,
6-27,
7-1 to 7-12,
8-1, 8-12 to 8-15, 8-17
to 8-23,
9-1, 9-5, 9-8, 9-12
10-1 to 10-40
11-2, 11-6, 11-7, 11-
11, 11-12
12-1 to 12-30,
2011-07-08 2011-07-08
Konečný
2
Specification of engines
marking, supplementation of
chapters, Equipment List,
Sources to Purchase Parts, List
of Disposable Replacement
Parts, Weight and Balance
Information, Tire Inflatoin
Pressure, Approved Oils and
Capacities, Recommended
Fastener Torque Values and
supplementation Definitions.
supplementation of Sensenich
3B0R5R68C propeller,
specification of 50H inspections,
correction of some maintenance
works, modification of lubrication
chart
supplementation of sunshield
and sliding window, formal
correction
baggage weight reduction, wing
removal procedure specification
modification of checking
procedures
i to iv, 0-1 to 0-6, 1-1,
1-3, 1-8, 1-10 to 1-12
2-1 to 2-18
3-4, 3-5, 3-8
4-5, 4-6
6-25 to 6-32
2011-11-08 2011-11-08
Konečný
Date of issue: 2011-11-08 Revision No.: 2
0 - 1

PS-28 Cruiser
SportCruiser
CR-MM-1-0-00
RECORD OF REVISIONS
Rev.
No. Revision name Changed pages Issue date Date and
signature
2
Supplementation of Loctite
threadlocker, supplementation of
procedure of lubrication
correction of fuel scheme
supplementation of Sensenich
3B0R5R68C propeller and
appropriate maintenance
practices
supplementation of switches /
circuit breakers, battery life
supplementation of PS-28
Cruiser instrument panels
8-1, 8-18, 8-23
9-1 to 9-3
10-1 to 10-42
11-4 to 11-6
12-1 to 12-32
2011-11-08 2011-11-08
Konečný
3
Formal correction,
supplementation of definition,
specification of battery life
limitation, supplementation of
EFIS D-100 battery,
supplementation of propeller
Special Scheduled Inspection,
supplementation of brake pad
check, supplementation of EFIS
D-100 battery capacity test,
supplementation of cross
reference
specification of safety harnesses,
supplementation of the third
friction washer on nose gear leg
supplementation of fuel scheme,
modification of the fuel system
tighthess check
correction of Rotax manuals
section, torque moment and
exhaust installation, correction of
engine test report,
supplementation of Klassic
170/3/R and SR3000 propellers
inspections
supplementation of SkyView
system switches / circuit
breakers,
supplementation of SkyView
system description and
maintenance practices,
supplementation of EFIS D100,
EMS D120 firmware upgrade
i to iv, 02 to 06
1-10
2-1 to 2-3, 2-5 to 2-7,
2-13, 2-14
7-2, 7-4, 7-5
8-18
9-2 to 9-5, 9-7, 9-13
10-2, 10-3 to 10-5,
10-9, 10-10, 10-12 to
10-14, 10-28, 10-29,
10-37 to 10-46, 10-48
11-4 to 11-7, 11-14
12-1 to 12-46
2012-05-28
EASA Minor
Change
Approval
10041497
21. 9. 2012
4
Supplementation of GTN 650 /
750 description and maintenance
practices, supplementation of
GPS antenna maintenance
practices, supplementation of
reference to avionics
manufacturer documentation,
supplementation of Dynon
avionics pitot / static test,
i to iv, 0-2, 0-3, 0-5 to
0-8
12-1 to 12-54
2012-12-10
EASA Minor
Change
Approval
10043463
30. 1. 2013
Revision No.: 4 Date of issue: 2012-12-10
0 - 2

CR-MM-1-0-00 PS-28 Cruiser
SportCruiser
RECORD OF REVISIONS
Rev.
No. Revision name Changed pages Issue date
Date and
signature
4
supplementation of GTN post
installation checkout log 17-1, 17-2, 17-6 to 17-10 2012-12-10
EASA Minor
Change
Approval
10043463
30. 1. 2013
5
Supplementation of stall warning
system description and
maintenance practices
i to iv, 0-3 to 0-5, 0-7,
0-8, 12-1, 12-2, 12-9,
12-20, 12-21, 12-53 2013-02-04
EASA Major
Change
Approval
10043557
6. 2. 2013
6
Supplementation of efficient
heating system and carbon
monoxide detector installation.
i to iv, 0-3, 0-5, 0-8, 0-
9, 13-1 to 13-10 2013-03-11
EASA Minor
Change
Approval
10045960
31. 7. 2013
7 Check of nose landing gear leg for cracks i to iv, 0-3, 0-5, 0-6,
2-7, 2-11, 8-1, 8-17 to
8-26
2013-10-09 2013-10-09
Konečný
8
Supplementation of Sensenich
3B0R5R68C propeller
installation on PS-28 airplanes
i to iv, 0-3, 0-5, 0-7,
10-2, 10-3, 10-8,
10-11, 10-24, 10-43 2014-01-30
EASA Major
Change
Approval
10047966
31. 1. 2014
Date of issue: 2014-01-30 Revision No.: 8
0 - 3

PS-28 Cruiser
SportCruiser
CR-MM-1-0-00
RECORD OF REVISIONS
Rev.
No. Revision name Changed pages Issue date Date and
signature
Revision No.: 5 Date of issue: 2013-02-04
0 - 4

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SportCruiser
LIST OF EFFECTIVE PAGES
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SportCruiser
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SportCruiser
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SportCruiser
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SportCruiser
CR-MM-1-0-00
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CR-MM-1-0-00
PS-28 Cruiser
SportCruiser
CHAPTER 1 – GENERAL
Date of issue: 2011-07-08 Revision No.: 1
1 - 1
Chapter 1 - General.....................................................................................1-1
Chapter 2 - Limitations / Maintenance checks.........................................2-1
Chapter 3 - Fuselage ..................................................................................3-1
Chapter 4 - Wing.........................................................................................4-1
Chapter 5 - Tail unit....................................................................................5-1
Chapter 6 - Control system........................................................................6-1
Chapter 7 - Equipment ...............................................................................7-1
Chapter 8 - Landing gear ...........................................................................8-1
Chapter 9 - Fuel system.............................................................................9-1
Chapter 10 - Power unit..............................................................................10-1
Chapter 11 - Electrical system...................................................................11-1
Chapter 12 - Instruments and Avionics....................................................12-1
Chapter 13 - Venting / Heating...................................................................13-1
Chapter 14 - Airplane handling..................................................................14-1
Chapter 15 - Airplane repairs.....................................................................15-1
Chapter 16 - Wiring diagrams....................................................................16-1
Chapter 17 - Appendices............................................................................17-1

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SportCruiser
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CHAPTER 1 – GENERAL
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SportCruiser
CHAPTER 1 – GENERAL
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1 - 3
Contents
1.1 Introduction............................................................................................................ 1-4
1.2 Airplane Classification ........................................................................................... 1-4
1.2.1 Power Unit................................................................................................ 1-4
1.2.2 Main Technical Data................................................................................. 1-5
1.3 Airplane Manufacturer and Type Certificate Holder .............................................. 1-7
1.4 Chapter Order........................................................................................................ 1-7
1.4.1 Page Numbering....................................................................................... 1-7
1.5 Warnings, Cautions and Notes.............................................................................. 1-7
1.6 Equipment List....................................................................................................... 1-8
1.7 Sources to Purchase Parts.................................................................................... 1-8
1.8 List of Disposable Replacement Parts................................................................... 1-8
1.9 Weight and Balance Information ........................................................................... 1-8
1.10 Tire Inflatoin Pressure............................................................................................ 1-8
1.11 Approved Oils and Capacities ............................................................................... 1-8
1.12 Recommended Fastener Torque Values............................................................... 1-8
1.13 General Safety Information.................................................................................... 1-9
1.14 Definitions and Abbreviations.............................................................................. 1-10

PS-28 Cruiser
SportCruiser
CR-MM-1-0-00
CHAPTER 1 – GENERAL
Revision No.: 1 Date of issue: 2011-07-08
1 - 4
1.1 Introduction
In accordance with requirements of the ASTM LSA regulations, the Czech Sport Aircraft a.s.,
as manufacturer of PS-28 Cruiser / SportCruiser airplane, provides information on maintaining
airworthiness of the PS-28 Cruiser / SportCruiser airplane. Information is also contained in the
following manuals issued by airplane manufacturer or by manufacturers of equipment used on
the airplane:
•Pilot Operating Handbook
•Maintenance Manual
•Illustrated Parts Catalog
•Operator's Manual for ROTAX Engine Type 912 Series
•Maintenance Manual for ROTAX Engine Type 912 Series
•Technical description and operation instructions for the propeller
This Maintenance Manual contains information on airplane maintenance including description
of airplane structure and function.
1.2 Airplane Classification
PS-28 Cruiser / SportCruiser airplane is two-seat, single engine, low-wing, all-metal airplane
with fixed three-wheel landing gear.
The airplane is designed for basic and advanced training and for leisure time flying.
1.2.1 Power Unit
Power unit consists of:
•Four-stroke, four-cylinder engine with opposite pistons Rotax 912 S2 / 912 ULS2 with
max. continuous power of 69 kW (92.5 hp) at 5,500 RPM.
•Three-blade, ground adjustable propeller or
•Two-blade, ground adjustable propeller or
•Two-blade, in flight adjustable propeller.

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SportCruiser
CHAPTER 1 – GENERAL
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1 - 5
1.2.2 Main Technical Data
Wing
•Span………………………………………………….....8.600 m (28.22 ft)
•Area...........................................................................12.3 m2 (132.3 sq.ft)
•MAC..........................................................................1,500 mm (59.1 in)
•Wing loading.............................................................49 kg/m2 (10.0 lb/sq.ft)
•Aileron area...............................................................0.40 m2 (4.31 sq.ft)
•Flap area...................................................................0.65 m2 (7.0 sq.ft)
Fuselage
•Length…………………………………………………..6.620 m (21.78 ft)
•Width.........................................................................1.280 m (50.4 in)
•Height…………………………………………………...2.315 m (7.60 ft)
•Cockpit width.............................................................1.170 m (46 in)
Horizontal tail unit
•Span..........................................................................2.930 m (9.61 ft)
•HTU area...................................................................2.2 m2 (23.7 sq.ft)
•Elevator area.............................................................0.8 m2 (8.6 sq.ft)
Vertical tail unit
•Height........................................................................1.07 m (3.51 ft)
•VTU area...................................................................1 m2 (10.7 sq.ft)
•Rudder area..............................................................0.4 m2(4.3 sq.ft)
Landing gear
•Wheel track...............................................................1.520 m (4.98 ft)
•Wheel base...............................................................2.070 m (6.79 ft)
•Nose landing gear wheel diameter...........................343 mm (13.5 in)
•Main landing gear wheel diameter............................343 mm (13.5 in)

PS-28 Cruiser
SportCruiser
CR-MM-1-0-00
CHAPTER 1 – GENERAL
Revision No.: 1 Date of issue: 2011-07-08
1 - 6
Fig. 1-1: Three-view drawing