DAAB EP104 User manual

Edition 1 for EP104 version 4.08
INSTRUCTION MANUAL
DAAB AUTOMATIC CONTROL UNIT EP104
FAAC Nordic AB
www.faac.se
Revision: 3

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
2Instruction manual edition 1 for EP104 version 4.08
Contents
EC Declaration of Conformity (original version).............................................................................................6
Manufacturer...............................................................................................................................................6
Person authorised to compile the technical documentation.........................................................................6
General description and type designation....................................................................................................6
Declaration of performance............................................................................................................................6
Intended use of the construction product ....................................................................................................6
System for the assessment and continuous verification of the performance of the construction product....6
Performance ................................................................................................................................................6
Description of the EP104.................................................................................................................................7
General ...........................................................................................................................................................7
Intended use ...................................................................................................................................................7
Identification...................................................................................................................................................7
Reference documentation ...............................................................................................................................7
Disposal of electronic equipment....................................................................................................................7
Instruction manual .........................................................................................................................................7
Safety..............................................................................................................................................................8
Safety classification........................................................................................................................................8
Operation..........................................................................................................................................................9
General ...........................................................................................................................................................9
Service and maintenance................................................................................................................................9
Resetting/replacing tripped fuses...................................................................................................................9
Technical specification....................................................................................................................................10
Installing the EP104 PCB.................................................................................................................................11
Authorisation ..................................................................................................................................................11
Enclosure ........................................................................................................................................................11
Installing the PCB...........................................................................................................................................11
Connections .....................................................................................................................................................12
Safety..............................................................................................................................................................12
Installation .....................................................................................................................................................12
High current....................................................................................................................................................12
Motors..........................................................................................................................................................12
Connecting motors to the EP104..................................................................................................................12
Connecting a safety edge................................................................................................................................14
Connecting safety edges and photocells.........................................................................................................14
Connecting an encoder (electronic limit switch) .............................................................................................15
Connecting a mechanical limit switch (microswitch) .....................................................................................15
Connecting timer control limit switches..........................................................................................................15
Configuring the EP104 .....................................................................................................................................16
General ...........................................................................................................................................................16
Readout of parameters in the EP104 ..............................................................................................................16
Setting parameters in the EP104 ....................................................................................................................16
Locked settings...............................................................................................................................................16
Channel view options C999.............................................................................................................................17
Signal reference..............................................................................................................................................18
Low current .....................................................................................................................................................18
Indications......................................................................................................................................................19
Quick guide for commissioning of swing gates...............................................................................................20
Prerequisites...................................................................................................................................................20
Comissioning of drive unit 1 ...........................................................................................................................20
Commissioning of drive unit 2 ........................................................................................................................21

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Applications......................................................................................................................................................22
Folding doors ..................................................................................................................................................22
Load guard ..................................................................................................................................................22
Safety edge..................................................................................................................................................22
Sliding doors/sliding gates .............................................................................................................................22
Load guard ..................................................................................................................................................22
Safety edge..................................................................................................................................................22
Up-and-over doors ..........................................................................................................................................22
Load guard ..................................................................................................................................................22
Safety edge..................................................................................................................................................22
Hinged gates...................................................................................................................................................22
Load guard ..................................................................................................................................................22
Safety edge..................................................................................................................................................22
Barriers...........................................................................................................................................................22
Load guard ..................................................................................................................................................22
Safety edge..................................................................................................................................................22
Commissioning.................................................................................................................................................23
Safety..............................................................................................................................................................23
Stop circuit .....................................................................................................................................................23
Frequency converter ........................................................................................................................................23
Limit switch ....................................................................................................................................................23
Encoder (electronic limit switch) .................................................................................................................23
Right/left encoder position ..........................................................................................................................23
Mechanical limit switches (microswitches) .................................................................................................24
Timer control (without limit switches)..........................................................................................................24
Direction of rotation of motors ........................................................................................................................24
Setting the internal motor protection ..............................................................................................................24
Type of power supply .......................................................................................................................................24
Checking the phase sequence for 3x230 V without neutral..........................................................................24
External protection units.................................................................................................................................25
Settings for external protection....................................................................................................................25
Load guard......................................................................................................................................................26
With certified personal protection – setting normal power in the load guard...............................................26
Without certified personal protection – setting upper limits in the load guard............................................26
Reverse delay when the load guard is triggered ..........................................................................................26
Safety edges ...................................................................................................................................................27
Safety edge monitor.....................................................................................................................................27
Setting safety edges ....................................................................................................................................27
Reading off the impedance value for safety edges ......................................................................................27
Setting the impedance value for safety edges .............................................................................................27
Safety edge function....................................................................................................................................28
Safety edge functions – general ..................................................................................................................28
Safety edge function in the opening movement ...........................................................................................28
Low speed after safety edge activation (Only when using a frequency converter)........................................28
Performance testing safety edges................................................................................................................28
Input for photocell...........................................................................................................................................29
Input for photocell in closing movement......................................................................................................29
Input for photocell in opening movement ....................................................................................................29
Programmable input 6 configured for photocell...........................................................................................29
Limited running time ......................................................................................................................................29
Checking LED indications ...............................................................................................................................29

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Pulse mode and hold-to-run mode..................................................................................................................30
Selecting pulse mode or hold-to-run mode ..................................................................................................30
Hold-to-run if there is an error in the safety edge or PHOTO input..............................................................30
Checking safety functions...............................................................................................................................30
Setting electric motor braking.........................................................................................................................30
Programmable inputs, P channels ..................................................................................................................31
Automatic closing ..........................................................................................................................................31
Configuring automatic closing.....................................................................................................................31
Stop function ...............................................................................................................................................31
Automatic closing after stop........................................................................................................................32
Automatic closing after photocell activation ...............................................................................................32
Automatic closing after vehicle loop activation ...........................................................................................32
Direction sensing for an internal closing pulse............................................................................................32
Run-on times, mechanical limit switches and timer control...........................................................................32
Reverse during run-on time .........................................................................................................................32
Run-on time for closing ...............................................................................................................................32
Run-on time for opening..............................................................................................................................32
Stop function during run-on time ................................................................................................................32
Run-on encoder...............................................................................................................................................33
Stop function during disengagement angle.................................................................................................33
Reverse ...........................................................................................................................................................33
Reverse delay ..............................................................................................................................................33
Reverse priority............................................................................................................................................33
Functions using add-in cards..........................................................................................................................33
Channel reference...........................................................................................................................................34
General, C-channels .......................................................................................................................................34
General readout channels............................................................................................................................34
General configuration channels ...................................................................................................................35
Safety edge..................................................................................................................................................36
Load guard and motor settings....................................................................................................................38
Photocell......................................................................................................................................................39
General time channels.................................................................................................................................40
Automatic closing........................................................................................................................................41
Service channels..........................................................................................................................................42
Limit switch, L-channels.................................................................................................................................44
Programmable inputs, P channels ..................................................................................................................46
Programmable input 1.................................................................................................................................46
Programmable input 2.................................................................................................................................47
Programmable input 3.................................................................................................................................48
Programmable input 4.................................................................................................................................49
Programmable input 5.................................................................................................................................50
Programmable input 6.................................................................................................................................51
Error messages................................................................................................................................................53
Resetting/replacing tripped fuses...................................................................................................................56
Notes: ...............................................................................................................................................................57
Notes: ...............................................................................................................................................................58
Notes: ...............................................................................................................................................................59

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INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
6Instruction manual edition 1 for EP104 version 4.08
EC Declaration of Conformity (original version)
Manufacturer
FAAC Nordic AB
Box 125, 284 22 Perstorp, Sweden
Person authorised to compile the technical documentation
Ulf Ivarsson, FAAC Nordic AB, Box 125, 284 22 Perstorp, Sweden
General description and type designation
Automatic control unit for doors, gates or barriers: EP104-1, EP104-2
We hereby declare that the EP104 automatic control unit meets the relevant requirements of Machinery Directive
2006/42/EC, EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU, RoHS Directive 2011/65/EU inclusive
(EU)2015/863 and Construction Products Regulation EU 305/2011.
The automatic control unit EP104-1, EP104-2 is, where applicable, compliant with the following harmonised standards:
• SS-EN 13241+A2:2016 Industrial, commercial and garage doors and barriers – Product standard, performance
characteristics.
• SS-EN 13849-1:2016 Safety-related parts of control systems – Part 1: General principles for design.
• SS-EN 60335-1 Household and similar electrical appliances - Safety - Part 1: General requirements.
• SS-EN 60335-2-103 Household and similar electrical appliances - Safety - Part 2-103: Particular requirements for
drives for barriers, doors and windows.
• SS-EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial
environments.
• SS-EN 61000-6-3 Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for
residential, commercial and light-industrial environments.
This declaration relates to automatic control unit EP1-4-1, EP104-2 specied in the condition in which it is placed on the
market, and does not cover components added and/or modications made thereafter. Nor does it relate to third-party
equipment or to interfaces between third-party equipment and the equipment specied below and supplied by FAAC
Nordic AB. The instruction manual/installation manual for automatic control unit EP104-1, EP104-2 must be followed
and attention must be paid to risks in the installation of a door, gate or barrier.
We declare that the EP104 does not contain, in concentrations above 0.1%, any substances specied in the REACH
(1907/2006/EC) Candidate List of Substances of Very High Concern or banned substances in RoHS, 2011/65/EC.
Declaration of performance
Intended use of the construction product
Automatic control unit intended for installation in doors, gates or barriers for use in industry, commercial areas and
residential areas that are open to the public, and intended to provide secure access for people, goods and vehicles.
System for the assessment and continuous verification of the performance of the construction product
System 3
Performance
Property Performance Harmonised standard
Force exerted SS-EN 13241 + A2:2016
• Safety edge Performance level c* BS EN ISO 13849-1:2016
• Load guard Performance level d* BS EN ISO 13849-1:2016
*) validated by SP, Certicate no. SC1105-11
Perstorp, 12/06/2019
Ola Hansson, CEO

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Description of the EP104
• General
The EP104 is an automatic control unit for doors, gates, up-and-over doors and barriers, including all the components
necessary to control electric motors – contactors, motor protection, load guards, safety edges, alarm indications, buttons on
the PCB for operation and display, and a programming keypad.
The control unit can be supplied with accessories such as a vehicle loop, wireless functionality, signal lights and magnetic locks.
• Intended use
The purpose of the automatic control unit is to open and close doors, gates, up-and-over doors and barriers, using controllers
connected to the unit. No other use is permitted without the written agreement of FAAC Nordic AB.
• Identification
• Reference documentation
Instruction manual for motor winder
Instruction manual for the door, gate or barrier
• Disposal of electronic equipment
!
EP104 is an electronic product, and as such it is classied as hazardous waste. All used electronic equipment must be sent
for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic
equipment.
FAAC Nordic AB will not charge to process used electronic products supplied by us, provided they are returned to us.
• Instruction manual
The installed control unit must be accompanied by this instruction manual or by an instruction manual that in every respect
meets the requirements in the applicable
Machine Directive and Low Voltage Directive and the relevant standardised norms, and must be provided to the
installer and the end user.
Output for software
upgrade.
TR1
TR2
DB411
DB411
DB409
X4
X7
X11
X12
OPEN
STOP
CLOSE
X13
DB402 DB407
DB410
RE1
RE2
RE3
RE4
L1-C2
L1-2
L1-C1
L1-1
MK10406
EP104
Display
Data entry and
readout buttons
Indications
Control buttons
Terminal block
for low current
Indications
Motor contactors
Terminal block
for high current

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
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• Safety
!
Carefully read through this instruction manual in its entirety – it contains important information about safety, installation,
commissioning and use. Particularly important safety information is identied with the symbol
!
in the left margin.
If you fail to follow the safety instructions in this instruction manual, there is a risk of serious damage to property or injury
to animals or people. You should keep this instruction manual in a safe place for future use.
The EP104 or units controlled by the EP104 must not be used unsupervised by children or by persons without sufcient
experience, knowledge or mental capacity, unless adequate instruction has been given by a person with direct responsibility
for their safety.
Children should be properly supervised to ensure they do not play with the installation or the controlled units. This particularly
applies to remote controls.
The EP104 control unit or the accessories recommended by FAAC Nordic AB must not be modied without the express
agreement of FAAC Nordic AB.
Only qualied persons working in their own elds may perform installation, adjustment, commissioning, repair and other
work.
Electrical connections may only be made by qualied electricians, who accept responsibility for the connections.
Follow the safety instructions of the equipment to be controlled by the control unit.
• Safety classification
FAAC Nordic AB has validated the safety circuits in the EP104 to performance level PL = c and Category 2 as dened by
SS-EN ISO 13849-2:2008.
The EP104 is designed with safety edge inputs and an integrated load guard for use in personal safety applications. These
features are designed to meet the requirements of the Machinery Directive 2006/42/EC.
The validation process assumed a technical service life of 10 years or 1 million operating cycles for components in safety
circuits.
FAAC Nordic is unable to guarantee this validation when the motor contactors and safety edges exceed this technical service
life. For this reason, these components should be replaced before the end of their service life.

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Operation
• General
!
Anyone installing or modifying the EP104 must have a documented familiarity with, and understanding of its functions,
as well as experience of setting up the control system for the application in which it will be used.
Take care when operating internal buttons to avoid touching live components.
The unit may only be connected by a qualied electrician, who accepts responsibility for ensuring that the electric connections
have been carried out in accordance with the applicable standards and this instruction manual.
Anyone commissioning the EP104 must have documented familiarity with, and understanding of its functions, as well as
experience of commissioning control systems for the application to be used.
• Service and maintenance
!
Regular inspection is required of the external safety features of the EP104, such as safety edges, stop buttons, photocells,
load guards and safety loops. The condition of the enclosure, cables and installation must also be checked. This inspection
must be carried out at least twice a year.
Whenever work is carried out in or near the control unit, the power supply to the EP104 must be disconnected with a locked
main switch.
• Resetting/replacing tripped fuses
If the fuse protecting the power supply to the automatic control unit trips, FAAC Nordic AB recommends following these
steps to reset/replace it.
• Switch off the main switch to the automatic control unit.
• Decouple the motor winder.
• Reset or replace the fuse.
• Switch on the main switch to the automatic control unit.
• Check that none of the motor winders start before receiving the control signal.
• Check that the motor winders can be started and stopped from the control buttons.
• If the motor winder cannot be stopped, contact FAAC Nordic AB.

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10 Instruction manual edition 1 for EP104 version 4.08
Technical specification
Dimensions (WxHxD) 190x224x60 mm.
Power supply 3-phase or single-phase.
Power supply 3x400V+N+PE, 3x230V+PE, 1x230V+N+PE, 3x400V+PE (requires an external
transformer)
Permitted voltage variation ±10%
Frequency 50 Hz.
Motor in 3-phase operation
3x400 V
3-phase asynchronous motor 0.18-1.5 kW.
Motor in 3-phase operation
3x230 V
3-phase asynchronous motor 0.18-0.75kW.
Motor in single-phase
operation
Single-phase motor with capacitor 0.18-0.37 kW.
Fuses External fuse max. T10A.
Power consumption Automatic control unit 22 VA + electric motors.
Operating mode Intermittent operation 50% / maximum period of operation 4 minutes
Temperature range 0 to 45 °C.
Safety edge 2 closing inputs SE.C1 and SE.C2 for a safety edge while closing.
2 opening inputs SE.O1 and SE.O2 for a safety edge while opening.
Variable impedance 1.0-9.9 kΩ, power capability at least ½ W.
Safety circuit Max. impedance 3 Ω in the stop circuit.
Cable length 0.75 mm2 max. 60 m. Cable length 1.5 mm2 max. 120 m.
One 0-50 V analogue input to measure the voltage after the stop circuit.
Internal motor protection Setting range 0.5-6 A.
Load guard Setting range 0.05-1.99 kW.
Digital inputs 9
Logical 0 0-8 VDC.
Logical 1 12-30 VDC.
Input current 5 mA at 24 VDC.
Cable length max. 200 m
Supply voltage for photocell 24 VDC max. 50 mA.
External supply Unregulated 24VDC, 18-28VDC, max 300mA
Communication RS-485 between 2x EP104. Cable length max. 1000m.
Protection class The PCB is designed for an enclosure rating of at least IP54.

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Instruction manual edition 1 for EP104 version 4.08
Installing the EP104 PCB
If you are installing the PCB in a dedicated enclosure, you must follow the instructions below. Otherwise, the requirements
of the applicable EU directive will not be met, FAAC Nordic's declaration of conformity will not be valid and the product
will not be authorised for use. If the PCB is installed elsewhere, the installer is responsible for obtaining CE approval for the
control system in its entirety.
• Authorisation
!
Persons installing the PCB in an enclosure must be trained and authorised for the particular task.
• Enclosure
The PCB must be installed in an enclosure designed for the surrounding environment, and must protect the electronics from
moisture, dust and contact.
!
The enclosure must provide protection to class IP54 or better and must be designed for screw xing to a wall or bracket.
For outdoor use, or if there is a risk of condensation in the enclosure, a heating element must be used.
• Installing the PCB
The PCB must be secured to a metal plate. The PCB dimensions are shown below.
Use the screws, spacers and washers provided to x the PCB as illustrated.
!
If the xing plate is painted, scrape off the paint around the holes to ensure good electrical contact between the earth
bar, spacers and the plate.
Fit the earth bar to the xing plate, for connecting the external earth.
12.7
188
223.5
30.4
12.7
189.2
163.8
Metal screw M4
EP104 PCB
Metal spacer, minimum 10mm
Metal washer
Mounting plate in metal
twith M4 thread
Earth bar
Ø 4.5 (4x)

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Connections
• Safety
!
The electrical connections may only be made by a qualied electrician, who accepts responsibility for ensuring that the
electric connections have been carried out in accordance with the applicable standards and this instruction manual.
Always disconnect the power supply when connecting the control box.
Mechanical installation of the control unit must be carried out by persons with the necessary knowledge for the task.
• Installation
The location of the control unit must be selected with regard to the protection class of the enclosure, at least IP54. A
heating and/or cooling element should be included if necessary to maintain the operating temperature stated in the technical
specication.
The control unit must be securely xed to a wall or a bracket intended for this purpose, using screw joints. The xing holes
are on the rear or underside of the enclosure.
Cables into and out of the enclosure must have cable entry seals that are approved for use with the particular cable. Cables
outside the enclosure must be securely xed to the surrounding structure. They must not hang loose and there must be no
possibility of them catching on passing objects.
• High current
The power supply must be connected via a lockable main switch, and have T10A protection.
Connect the incoming earth to the earth bar.
Check that the power supply and motor voltage are compatible.
Motors
The largest motor that can be connected is 1.5 kW (3-phase 3x400 V).
See "Commissioning" for details of how to check the direction of rotation.
Connecting motors to the EP104
Supply 3x400V with neutral
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
Outlet 230V
3x400V + N
Fuse max T10A
U1
V1
W1
W2
U2
V2
U1
V1
W1
W2
U2
V2
Supply to control board Supply motors
EP104
In/Out Power Motor 1 Motor 2
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
3-phase motor
Y-connected
3-phase motor
Y-connected
Supply 3x230V without neutral
Outlet 230V
3x230V
Fuse max T10A
U1
V1
W1
W2
U2
V2
U1
V1
W1
W2
U2
V2
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
EP104
In/Out Power Motor 1 Motor 2
Supply to control board Supply to motors
3-phase motor
D-connected
3-phase motor
D-connected
Change of phase
sequence if the load
guard value shows fault.
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.

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For information about connecting to the frequency converter, see the instructions for add-in card DB409.
Supply 1x230V with neutral
(symmetrical)
Outlet 230V
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
1x230V + N
Fuse max T10A
common
common
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
EP104
In/Out Power Motor 1 Motor 2
Supply to control board Supply to motors
Single-phase
motor
Single-phase
motor
If a symmetrical single-phase motor is used (as
shown on the left) make the following changes.
EP104-1: Swap the cable at X12: L1-1 with X12:
L1-CUR1.
EP104-2: Remove the cable between X11: L2-1
and X4: L2-2.
Swap the cable at X12: L1-1 with X12: L1-CUR1.
Swap the cable at X7: L1-2 with X7:L1-CUR2. See
the diagram below for the terminal locations.
Supply 1x230V with neutral
(asymmetrical)
Outlet 230V
1x230V + N
Fuse max T10A
U1
Z1
Z2
U2
U1
Z1
Z2
U2
NT1 N L1 L2 L3 U1 V1 W1 U2 V2 W2
EP104
In/Out Power Motor 1 Motor 2
Switch V1 and W1 and/
or V2 and W2 if the motor
runs in the wrong direction.
Single-phase
motor
Single-phase
motor
Supply to control board Supply to motors
TR1
TR2
DB411
DB411
DB409
X4
X7
X11
X12
OPEN
STOP
CLOSE
X13
DB402
DB407
DB410
RE1
RE2
RE3
RE4
L1-C2
L1-2
L1-C1
L1-1
MK10406
EP104
Contactor
Transformer

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14 Instruction manual edition 1 for EP104 version 4.08
• Connecting a safety edge
The safety edge resistor must be installed in the safety edge so that an open-circuit in the resistor or the cable is interpreted as
actuation of the device. See the wiring diagram below. SE.C1 and SE.01 must be used for a safety edge connected to the half
to which motor 1 is connected, and SE.C2 and SE.O2 to the half to which motor 2 is connected.
The resistor can be between 1.0-8.2 kΩ with a 1% tolerance and a power capability of at least ½ W. FAAC Nordic AB
recommends an impedance of 8.2 kΩ. A safety edge can only be connected in series.
When connecting in series, only one resistor is used in the outermost safety edge, as shown in the wiring diagram below. The
maximum number of safety edges connected in series with an impedance of 8.2 kΩ is six per input.
Note that the impedance used for a safety edge must be checked and entered into the EP104 during commissioning, see
Commissioning below.
!
Other types of impedance safety edge must not be connected directly to the safety edge inputs – they require an external
control unit.
See the instruction manual for these safety edges.
Use only safety edges approved by FAAC Nordic AB.
• Connecting safety edges and photocells
The diagram below illustrates how to connect an external safety edge unit.
1
2
3
5
4
FC-output 28
FC-input 29
Test output 32
EP104
Photocell
External unit for
personal protection
Test input
Safety edge SE.C1
Safety edge SE.C2
Safety edge SE.O1
Safety edge
Test input
8,2k
8,2k
8,2k
8,2k
Photocell
Test input
INP6-output 25
INP6-input 27
8,2k
6
Safety edge SE.O2
Safety edge Safety edge
Safety edge Safety edge
Safety edge Safety edge
Safety edge

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• Connecting an encoder (electronic limit switch)
EP104 supports DB405 type encoders. The encoder uses the same terminals as a conventional mechanical limit switch. The
two diagrams below illustrate how to connect the encoder, and they also show which is the left and right motor from the point
of view of the automatic control unit. Make sure the cable to the encoder does not share the same buried pipe as the motor
power supply.
DB405
Motor 1
DB405
Motor 2
EP104
14 17 1 2 3 1 2 3
34
L.O1 L.O2 GND +24V +24V
GND GND
L.OUT L.OUT+24V
13
+24V
16
• Connecting a mechanical limit switch (microswitch)
Limit switch
Motor 1
EP104
14 17 1 2 318
L.O1 L.O2+24V
13 15 16 4
Limit switch
Motor 2
1 2 3 4
L.C1 L.C2+24V
• Connecting timer control limit switches
Limit switches can still be used with timer control – they are connected as shown above (mechanical limit switch) but only
for the open position. If there is no limit switch, make the connections as shown below. A mechanical stop in the open
position must be tted.
EP104
14 17 18
L.O1 L.O2+24V
13 15 16
L.C1 L.C2+24V

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16 Instruction manual edition 1 for EP104 version 4.08
Configuring the EP104
This section provides general instructions on how to change settings in the EP104.
Remember to discharge any static charge in your body by always touching an earthed connection before starting installation.
• General
All values are stored according to a list of channels (in the channel reference), with each channel corresponding to a particular
control parameter or value in the EP104.
The display can show a value up to four digits long, or a channel number with the prex C, d, F, L, o, P or r, followed by three
digits.
The display can be used to show values as well as change settings – the value ashes while the setting is being changed.
If E appears followed by a number, this is an error message – see "Error messages". Note that the startup values
"EP-1" and "EP-2" are not error messages. When the power is connected, EP-1 appears when the unit controls one motor,
and EP-2 when the unit controls two motors.
The <┘ button switches between the value and the channel number and, in conguration mode, it saves the value.
The + button scrolls up the channel list in channel mode. In conguration mode, the button increases the value.
The - button scrolls down the channel list in channel mode. In conguration mode, the button reduces the value.
If no button is pressed in 90 seconds, the display switches to economy mode with reduced brightness. Press any button to
return to normal mode.
Display Description
C
nnn Channel number for the EP104
d
nnn Channel number for the vehicle
detector
F
nnn Channel number for the frequency
converter
L
nnn Channel number for the limit switch
o
nnn Channel number for the output card
P
nnn Channel number for programmable
inputs
r
nnn Channel number for the wireless card
E
nnn Error message (not EP-1 and EP-2)
nnnn Readout of value
nnnn (ashing) Value being changed
Button Description
+ Button to increase the channel or value
-Button to decrease the channel or value
<┘Switch between channel number and
value
<┘Save/conrm the changed value
Switch between different channel
groups
• Readout of parameters in the EP104
Press the <┘button so the display shows the channel number – a letter followed by digits.
Press the button to quickly change between letters (channel groups).
Press the + or - button to step to the channel number you want.
Press the <┘to show the value on the display.
Press the <┘button again to exit and return to the channel number. Leave the unit in this mode – you cannot exit any further.
• Setting parameters in the EP104
Select the channel number according to the readout above.
Press the + button. The value starts ashing and is ready to be changed.
Press the + or - button to step to the value you want.
Press the <┘button to save the value.
Press the <┘button again to exit and return to the channel number. Leave the unit in this mode – you cannot exit any further.
• Locked settings
Settings in the different channels can be locked by service personnel so that they cannot be changed. Contact an authorised
service engineer, who will have the instructions needed to release the unit for conguration.

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
17
Instruction manual edition 1 for EP104 version 4.08
• Channel view options C999
By entering different values in the view options channel, EP104 will switch between different sets of channels. After power
on, C999 is shown as the rst channel.
If C999=0 all channels are viewed.
If C999=1 only channels that differ from factory settings are viewed.
If C999=2 channels for supply voltage, motor protection and limit positions are shown. This view mode is used to set the
open and closed position.
If C999=3 only channels for safety edges, load guard, motor protection, gear ratio and limit switches are shown. This view
mode is used to set the load guard.

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
18 Instruction manual edition 1 for EP104 version 4.08
• Signal reference
• Low current
!
The safety circuit, safety edge or limit switch must not be connected to, or used for, any other function. If signals from
the EP104 are needed, a separate output card must be used.
The connection instructions are the same for all types of application, but not all signals may be needed.
If stop signals are unused, the associated input signals must be jumpered on the terminal block, see "Signal reference".
!
Note that the 24 V for the stop circuit must not be combined with other 24 V circuits.
Safety edge 1, closing movement (SE.C1)
Output
+
-
+
-
24VDC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
24VDC
300mA
Safety edge 2, closing movement (SE.C2)
Safety edge 1, opening movement (SE.O1)
Safety edge 2, opening movement (SE.O2)
Stop input 1
Stop input 2
Stop input 3
Power supply encoder or
limit switch common, motor 1
Encoder output, limit switch open motor 1
Limit switch closed motor 1
Power supply encoder or
limit switch common, motor 2
Encoder output, limit switch open motor 2
Limit switch closed motor 2
Shared programmable input 1 & 2
Programmable input 1, Open P160
Programmable input 2, Close P260
Shared programmable input 3 & 4
Programmable input 3, P360
Programmable input 4, P460
Shared programmable input 5 & 6
Programmable input 5, P560
Programmable input 6, P660
Input for photocell or
external loop detector
Output for self test
Unregulated 24VDC, 18-28VDC
max 300mA
Connection point
Connection point
Connection point
Connection point
Output for magnetic lock

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
19
Instruction manual edition 1 for EP104 version 4.08
• Indications
To simplify commissioning and troubleshooting, LEDs are provided to indicate faults and the status of input signals, as shown
in the table below.
Colour Indication Active when
Yellow START
Constant when control signal received, ashing when counting down for automatic
closing.
Slowly ashing when counting down channel C520.
Red
M1 A constant LED means that the load guard setting has been exceeded, and a ashing
LED means that the load guard has been triggered for motor 1.
M2 A constant LED means that the load guard setting has been exceeded, and a ashing
LED means that the load guard has been triggered for motor 2.
SE.C1 A constant LED means that the safety edge has been activated, and a ashing LED
means that the safety edge has been reset.
SE.C2 A constant LED means that the safety edge has been activated, and a ashing LED
means that the safety edge has been reset.
SE.O1 A constant LED means that the safety edge has been activated, and a ashing LED
means that the safety edge has been reset.
SE.O2 A constant LED means that the safety edge has been activated, and a ashing LED
means that the safety edge has been reset.
Yellow
LOOP2 Vehicle loop 2 activated
LOOP1 Vehicle loop 1 activated
L.C2 Motor 2 not nished closing, extinguished in closed position, ashing means the input
is not programmed, quick ashing means hold-to-run without limit switch
L.O2 Motor 2 not nished opening, extinguished in closed position, ashing means the
input is not programmed, quick ashing means hold-to-run without limit switch
L.C1 Motor 1 not nished closing, extinguished in closed position, ashing means the input
is not programmed, quick ashing means hold-to-run without limit switch
L.O1 Motor 1 not nished opening, extinguished in closed position, ashing means the
input is not programmed, quick ashing means hold-to-run without limit switch
Green PHOTO Photocell not activated, circuit closed
Yellow
OPEN Signal from internal button – open
CLOSE Signal from internal button – close
INP6 Signal on programmable input 6, closed circuit between terminals 25 & 27
INP5 Signal on programmable input 5, closed circuit between terminals 25 & 26
INP4 Signal on programmable input 4, closed circuit between terminals 22 & 24
INP3 Signal on programmable input 3, closed circuit between terminals 22 & 23
INP2 Signal on programmable input 2, closed circuit between terminals 19 & 21
INP1 Signal on programmable input 1, closed circuit between terminals 19 & 20
Green STOP Stop not activated, circuit closed - OK
SAFE Internal safety circuit – OK
Green 12 V Voltage 12VDC - OK
24V Voltage 12VDC - OK
Indications in top right-hand corner
Yellow
CLOSE2 Contactor for closing movement activated – motor 2
OPEN2 Contactor for opening movement activated – motor 2
CLOSE1 Contactor for closing movement activated – motor 1
OPEN1 Contactor for opening movement activated – motor 1

INSTRUCTION MANUAL DAAB AUTOMATIC CONTROLL UNIT EP104 4.08
20 Instruction manual edition 1 for EP104 version 4.08
Quick guide for commissioning of swing gates
• Prerequisites
The electrical installation is complete and drive units should be disengaged from the drive arm. Operate only one drive unit at
a time and start with drive unit 1. The type of motor power in C202 is set to 0, 3x400V with neutral. Limit switches must be
of encoder type. View mode, C999 is set to 2. The indications for photocell, stop circuit and 24V lights green
• Comissioning of drive unit 1
Direction of movement: Set L001 to 4, hold-to-run without limit switches. Check that the drive arm mounting is moving in
the right direction while pressing OPEN or CLOSE button on the control board. If the direction of movement is wrong, see
section "Connections" in the "Instruction Manual EP104".
Open and closed position: Engage gate leaf of drive unit 1 and set the positions for open and closed. After this is done
L001 should be set to 1, Encoder.
L110=1, Drive unit 1 Left position L120=2; Drive unit 2 Right positionL123, Closed position
L122, Open position
L121, Position readout
Motor protection: Read out motor current in C251 under operation and apply appropriate values in C252 and C253.
Opening/Closing
C252/C253
150%
(50%)
Current(A)
Time
Opening/Closing
C252/C253
150%
(50%)
Current(A)
Time
C221 C221, Motor protection delay
C251, Read out current
E201
C251, Read out current
Opening/Closing
C252/C253
150%
(50%)
Current(A)
C221, Motor protection delay
Opening/Closing
C252/C253
150%
(50%)
Current(A)
C221
E206
Time Time
C251, Read out current C251, Read out current
Load guard: Set C999 to 3. A swing gate application usually does not require personal protection, if so C230 is set to
0.00. Set C033 to 3, impulse, to activate the load guard. Make sure that the settings of the C232 and C233 is low enough to
prevent material damage, but at the same time that it is guaranteed to open due to weather, wind and mechanical changes.
Opening/Closing
C232/C233
Power(kW)
Time
Opening/Closing
C232/C233
Power(kW)
Time
C212, Load guard start delay C211, Load guard delay
Reversing C231, Power read out
-0,30kW
C212
C231, Power read out
Safety edges: Check the safety edges on gate leaf 1 by pressing the safety edges during movement. Please note that the
safety function in opening direction is switched off in C131. If the safety edges are activated during closing movement the
gate should reverse to fully opened position, while in opening movement it should reverse to closed position during the time
in C494. A ashing indication at SE.C1 or SE.O1 means that the safety edge was activated but no longer is.
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