DAB E SYBOX MINI User manual

ASSEMBLY AND DISMANTLING
GUIDE

• Various-size flat screwdriVers
• PhilliPs screwdriVers, medium and large size
• torx screwdriVers, size t20 and t25
• allen key, size 10
• wrench, size 13
• multi-griP Pliers
• rubber hammer
REQUIRED TOOLS

Unscrew and remove all the
plugs with the help of a large
flat screwdriver
1
a
1
3
1
b
DISMANTLING

To unscrew the motor-access
plug, use the size-10 Allen key
To remove the front cover, un-
screw the two screws on the sides
and the two on the bottom
2
3
3
a
4

Remove the front cover by lifting
it carefully and unplugging the
display flat cable
Unscrew the four screws in pictu-
re to remove the top cover
To remove the side covers, just
pull sideways and upwards
4
5
DISMANTLING
6
5

Remove the bottom cover, by un-
doing its screws
Finally, remove the back cover by
unscrewing four screws (the two
in picture and the symmetrical
ones on the other side)
7
7
a
8
6

Pull off the o-ring in picture and
keep it separated from the rest:
due to its peculiar deformation
1
2
3Unplug the connectors:
1-pressure sensor; 2-flow sen-
sor; 3-display flat cable
Unplug the power cable connec-
tor by first lifting the plastic tooth
highlighted in the picture
Remove the power cable, paying
attention to the positioning (requi-
red for a correct reassembly)
DISMANTLING
9
10
11
7

Turn the connector counter-
clockwise until in position
11
a
12
8

Unscrew the two Phillips screws
and the two torx screws
Remove the connector with the
help of a flat screwdriver, be
careful not to damage the plastic
parts; remove the main board
block
Check the connector’s condition
and if necessary replace the
o-ring
13
14
15
DISMANTLING
9

Unscrew the screw in picture
Pull out the klammer in picture
Separate the two main blocks by
pulling them apart
16
18
17
10

Check the condition of the fittings
Remove (pull and lift) the rub-
ber protection which keeps the
expansion vessel in place
Pull out the klammer
DISMANTLING
19
20
21
11

Remove the expansion vessel just
by pulling it out of its fitting
To access the non-return valve,
unscrew the plug (keep it separate
from the other plugs, since they
have a different thread)
Remove the non-return valve by
pulling it out with the help of the
multi-grip pliers
24
23
22
12

Check its conditions and, if requi-
red, replace the o-ring
Remove the pressure sensor by
unscrewing it (counterclockwise);
if required, replace the o-ring
Unscrew the flow sensor’s six
screws
DISMANTLING
25
26
27
13

Take it off by pulling from the
highlighted position with a flat
screwdriver
Check/replace the o-ring
Remove the flowmeter
Unscrew the four torx
28
29
30
14

Remove the pump body (you will
need the hammer and/or a flat
screwdriver)
Unscrew the three torx screws to
uncover the stages
NOTE: these three screws are
torx screws in E.sybox Mini 3,
while they are Phillips screws in
any previous E.sybox Mini model
To undo the top nut, keep the
shaft still with a flat screwdriver
from the bottom, and unscrew
the nut with the wrench (or vice
versa)
DISMANTLING
31
32
33
15

Use 1 or 2 flat screwdrivers to
lift the stages and remove them
one by one. Lift from the diffusers
edges and not from the impel-
lers. Be careful not to damage the
plastic.
34
33
b
33
a
16

DISMANTLING
34
a
34
b
34
c
17

Pull out the washer
Extract the mechanical seal and
pull it out
35
36
36
a
18

Unscrew the 4 screws at the
corners (see picture) and remove
the two plastic bands
Extract the seal disc
Check the shaft for corrosion or
other problems, check the seal
disc o-ring
DISMANTLING
37
38
39
19