DAEWOO ELECTRONICS RC-6004F User manual

Service Manual
Vacuum Cleaner
Model: RC-6003F
RC-6004F
RC-6004B
RC-6005B
http : //svc.dwe.co.kr Dec. 2000
DAEWOO ELECTRONICS CO., LTD.
S/M No. : RC-600-EF0

CONTENTS
1. SPECIFICATIONS..............................................................................................................2
2. EXTERNAL VIEWS............................................................................................................2
2-1. ASSEMBLY......................................................................................................................................2
2-2. MODEL RC-6003F, RC-6004F, RC-6005B.....................................................................................2
3. DIAGRAM
3-1. WIRING DIAGRAM..........................................................................................................................2
3-2. CIRCUIT DIAGRAM........................................................................................................................2
4. TROUBLE SHOOTING GUIDE..........................................................................................2
5. DISASSEMBLING AND TREATMENT .............................................................................2
5-1. CLEANER ASSEMBLY....................................................................................................................2
5-2. MOTOR ASSEMBLY........................................................................................................................2
5-3. CORD REEL ASSEMBLY ...............................................................................................................2
5-4. COVER DUST ASSEMBLY.............................................................................................................2
5-5. COVER BODY ASSEMBLY.............................................................................................................2
6. EXPLODED VIEW AND PARTS LIST...............................................................................2
6-1. CLEANER ASSEMBLY....................................................................................................................2
6-2. BODY ASSEMBLY...........................................................................................................................2
6-3. COVER ASSEMBLY........................................................................................................................2
6-4. MOTOR ASSEMBLY........................................................................................................................2
6-5. CORD REEL ASSEMBLY ...............................................................................................................2
6-6. HOSE ASSEMBLY...........................................................................................................................2
6-7. BRUSH ASSEMBLY........................................................................................................................2
6-8. PIPE ASSEMBLY...........................................................................................................................43

2
1. SPECIFICATIONS
Model RC-6003F RC-6004F RC-6004B RC-6005B
Rated Voltage AC 230V AC 230V AC 230V AC 230V
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Input Watt MAX 1300W MAX 1400W MAX 1400W MAX 1500W
Weight(Body) 4.1Kg 4.1Kg 4.1Kg 4.2Kg
Dimension 478X235X286mm 478X235X286mm 478X235X286mm 478X235X286mm
(LXHXD)
Cord Length 6m 6m 6m 6m
Power Control Body ON/OFF Body ON/OFF Body Variable Body Variable
Dust Meter Mechanical Mechanical Mechanical Mechanical
Hose Non-Current 1.5m Non-Current 1.5m Non-Current 1.5m Non-Current 1.5m
Extension Pipe 2 Pieces 2 Pieces 2 Pieces Telescopic
Plastics Steels Steels Steel
Clean Brush Clean Brush Pedal Brush Pedal Brush
Nozzle Crevice Tool Crevice Tool Crevice Tool Crevice Tool
Dusting Tool Dusting Tool Dusting Tool Dusting Tool

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2. EXTERNAL VIEWS
PART NAME
A - DUST METER
B - SWITCH BUTTON
C - CORD REWIND BUTTON
D - POWER CORD
E - CLEANING TOOL(Dusting Tool)
F - CLEANING TOOL(Crevice Tool)
G-1 - EXTENSION PIPE (2 Plastic Tubes)
G-2 - EXTENSION PIPE (2 Steel Tubes)
G-3 - EXTENSION PIPE (Steel Telescopic Tube)
H - HOSE HANDLE
I-1 - CLEAN BRUSH
I-2 - PEDAL BRUSH
RC-6003F RC-6004F RC-6004B RC-6005B
2-1. ASSEMBLY
MODEL

4
2-2. MODEL RC-6003F, RC-6004F, RC-6004B, RC-6005B

5
3. DIAGRAM
3-1. WIRING DIAGRAM
■MODEL : RC-6003F, RC-6004F (DEG)
■MODEL : RC-6004B, RC-6005B

6
■MODEL : RC-6003F, RC-6004F (DEPOL)

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3-2. CIRCUIT DIAGRAM
■MODEL : RC-6003F, RC-6004F (DEG)
■MODEL : RC-6004B, RC-6005B

8
■MODEL : RC-6003F, RC-6004F (DEPOL)

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4. TROUBLE SHOOTING GUIDE
TROUBLE CAUSE
FILTER BAG(PAPER OR CLOTH)
IS FULL WITH DUST
SUCTION POWER
IS WEAK CLOGGING OR TEAR IN HOSE
DEFECTIVE MOTOR
CHANGE IT WITH NEW ONE
OR REMOVE THE DUST
BREAKING IN POWER CORD
(AT BLADE TIP OR ROOT OF
PLUG)
CLEANER DOES
NOT WORK
REPLACE THE POWER
CORD (SEE 5-3)
DEFECTIVE SLIDE VOLUME
LOCATED IN COVER BODY REPLACE IT (SEE 5-5)
DEFECTIVE PCB ASSEMBLY REPLACE IT (SEE 5-5)
BREAKING OF CONNECTIONS
OR POOR CONTACTS IN CORD
REEL ASSEMBLY REPAIR (SEE 5-3)
DEFECTIVE MOTOR REPLACE IT (SEE 5-2)
BREAKING OF CONNECTIONS
IN COVER BODY ASSEMBLY REPAIR (SEE 5-5)
DEFECTIVE SWITCH REPLACE IT (SEE 5-5)
DEFECTIVE PCB ASSEMBLYMOTOR DOES NOT
STOP EVEN IF
SWITCH
REPLACE IT (SEE 5-5)
REMOVE OBSCTACLE
OR REPLACE THE HOSE
REPLACE THE MOTOR
(SEE 5-2)
COUNTERMEASURE

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TROUBLE CAUSE
BROKEN REEL SPRING
OF CORD REEL
POWER CORD IS
NOT WOUND UP
REPLACE IT (SEE 5-3)
ABRASION OF THE ROLLER
BRAKE OF CORD REEL
POWER CORD DOES
NOT STOP AT AN
ARBITRARY
POSITION
REPLACE THE ROLLER
BRAKE (SEE 5-3)
LEVER SPRING BROKE AWAY
FROM THE CORD REEL BRACKET
REPAIR (SEE 5-3)
POWER CORD BROKE AWAY
FROM THE BOBBIN
CAUTION - BE CAREFUL WHEN BREAKING UP THE CORD REEL, THE REEL
SPRING MAY SPRING OUT OF THE SPRING COVER.
REPAIR(SEE 5-3)
COUNTERMEASURE

11
5. DISASSEMBLING AND TREATMENT
5-1. CLEANER ASSEMBLY
1) TAKE THE GRILL OUT OF THE COVER BODY.
2) TAKE THE COVER TOP OUT OF THE COVER BODY BY USING AN AWL.
3) SEPARATE THE COVER DUST ASSEMBLY FROM THE COVER BODY.
4) UNSCREW THE 4 SCREWS(2) THEN LIFT THE COVER BODY UP FROM THE BODY ASSEMBLY.
5) SEPARATE THE TWO BUTTONS FROM THE COVER BODY.

12
5-2. MOTOR ASSEMBLY
1) TAKE THE MOTOR ASSEMBLY OUT OF THE BODY.
2) CHECK THE MOTOR(1) (WHETHER THE MOTOR IS BURNT OUT OR NOT).

13
5-3. CORD REEL ASSEMBLY

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1) TAKE THE CORD REEL OUT OF THE BODY.
2) UNSCREW THE SCREW(14) AND SEPARATE THE BOBBIN(1) FROM
THE BRACKET(9) AND CHECK THE CONTACTS BETWEEN THE Y TYPE TERMINALS AND THE RING TYPE
TERMINALS(3, 4).
4) CHECK THE LEVER SPRING(17).
5) IF THE ROLLER BRAKE(16) IS WORN OUT AND SEPARATE THE LEVER(15) FROM THE BRACKET(9),
THEN REPLACE THE ROLLER BRAKE(16).
AT THIS TIME, THE BOBBIN(1) IS ROTATED COUNTERCLOCKWISE DUE TO THE PRESERVED WINDING.
6) IF THE REEL SPRING(7) IS BROKEN, UNSCREW THE 2 SCREWS(8) AND REPLACE IT.
CAUTION : WHEN DISASSEMBLING, THE REEL SPRING MAY SPRING OUT OF THE COVER.
7) UNSCREW THE SCREW (6) AND SEPARATE THE HOLDER TERMINAL(2) FROM THE BOBBIN(1).
8) CHECK THE CONNECTIONS BETWEEN THE POWER CORD(5) AND THE RING TERMINALS(3,4).
9) WHEN ASSEMBLING, MAKE THE RESERVED WINDING 5 REVOLUTIONS OF THE BOBBIN CLOCKWISE.

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5-4. COVER DUST ASSEMBLY
1) UNSCREW THE 2 SCREWS(6) AND SEPARATE THE SOCKET(4) FROM THE COVER DUST(1).

16
5-5. COVER BODY ASSEMBLY
1) CHECK THE CONNECTIONS BETWEEN THE PCB ASSY(2) AND THE WIRE.
2) CHECK THE PCB ASSY(2).
3) CHECK THE SWITCH(4).

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6. EXPLODED VIEW AND PARTS LIST
6-1. CLEANER ASSEMBLY
1) MODEL RC-6003F, RC-6004F

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NO PART NAME PART CODE SPECS. Q TY
1 BODY AS 3620409900 ASSY 1
2-1 ASSY MOTOR 3620015400 ASSY(RC-6003F) 1
2-2 ASSY MOTOR 3620014600 ASSY(RC-6004F) 1
3-1 CORD REEL AS 3629507700 ASSY(DEG) 1
3-2 CORD REEL AS 3629507730 ASSY(DEPOL) 1
4-1 COVER BODY AS 3621428000 ASSY(DEG) 1
4-2 COVER BODY AS 3621427700 ASSY(DEPOL) 1
5 SCREW TAPPTITE 7171402011 TT2 PAN 4X20 MFZN 4
6 COVER DUST AS 3621427600 ASSY 1
7 FILTER EXHAUST 3621907200 POLYESTER 1
8GRILL EXHAUST 3622401000 ABS 1
9COVER TOP 3621426800 ABS 1
10 HOSE AS 3623206210 ASSY 1
11-1 PIPE EXTENSION 3624408600 PP(RC-6003F) 2
11-2 PIPE EXTENSION 3624409000 SPC, 0.7T(RC-6004F) 2
12 BRUSH AS 3629304920 ASSY(CLEAN 31) 1

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2) MODEL RC-6004B