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Daikin LXE10E Series User manual

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TR08-03B
(2010.3.31.00150)NK
$5,00
Marine type Container Refrigeration Unit Service Manual LXE10E100 or later
DAIKIN CONTAINER
LXE10E-A
TR 08-03B
Marine type
Container Refrigeration Unit
Service Manual
Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.
Tel: 06-6373-4338
Fax: 06-6373-7297
Tokyo Office. JR Shinagawa East Bldg., 11F 18-1, Konan 2-chome, Minato-ku Tokyo, 108-0075 Japan.
Tel: 03-6716-0420
Fax: 03-6716-0230
LXE10E100 or later
(DECOSⅢe)
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1
Please read the contents of this manual prior to operation of the unit.
This booklet will provide you with the minimum necessary information
required to operate the Daikin refrigerated unit LXE10E100 or later
equipped with the new controller DECOSⅢe. It covers all of the unit's
functions from basics such as the names of components, how to turn on
the power supply, or change a setting temperature, to describing functions
of product and maintenance service.
In addition, refer to the manuals listed below will be issued soon.
●Parts List
●Operation Manual of Personal Computer Software
The English text is the original instruction. Other languages are translations
of the original instructions.
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CONTENTS
3.4 Back up Battery...........................................3-29
3.4.1 Specifications .......................................3-29
3.4.2 Function................................................3-29
3.4.3
Checking the remaining battery voltage
..3-29
3.4.4 Battery replacement
(Rechargeable battery)
............................
3-30
3.5
Information interchange with personal computer
...3-34
3.5.1 Data logging .........................................3-34
3.6
Controller replacement and software upgrade
...3-35
3.6.1 Controller replacement .........................3-35
3.6.2 Installation of software of latest version
(version upgrade) .................................3-39
3.7 Pre-Trip Inspection......................................3-40
3.7.1 Manual inspection ................................3-41
3.7.2 Automatic PTI.......................................3-43
3.7.2.1 Automatic PTI selection mode.......3-43
3.7.2.2 Short PTI (S.PTI)...........................3-44
3.7.2.3 Alarm list during PTI
(Pre-Trip Inspection)......................3-45
3.7.2.4 Manual check (M.CHECK) ............3-46
3.8 Chartless function .......................................3-48
3.8.1 Chart indication function.......................3-48
3.8.2 P code (Pull down time indication) .......3-50
3.8.3 Chartless code display function............3-51
3.8.3.1 List of chartless code.....................3-51
3.8.3.2 H-code...........................................3-52
3.8.3.3 d-code ...........................................3-54
3.9 Communication modem ..............................3-55
4. SERVICE AND MAINTENANCE........................4-1
4.1 Maintenance service .....................................4-1
4.1.1 Collection of refrigerant ..........................4-1
4.1.2 Gauge manifold ......................................4-1
4.1.3 Automatic pump down............................4-3
4.1.4 Refrigerant recovery and charge............4-5
4.2 Main components and maintenance .............4-8
4.2.1 Scroll compressor...................................4-8
4.2.2 Fan and fan motor ................................4-14
4.2.3 PT and CT board (EC9756) .................4-15
4.2.4 Electronic expansion valve...................4-17
4.2.5 Suction modulation valve .....................4-18
4.2.6 Drier......................................................4-19
4.2.7 Solenoid valve ......................................4-20
4.2.8 Discharge pressure regulating valve ....4-21
4.2.9 Check valve..........................................4-21
4.2.10 High-pressure switch (HPS) ...............4-22
4.2.11 Low pressure transducer (LPT)..........4-22
4.2.12 High pressure transducer (HPT) ........4-23
4.2.13
Air-cooled condenser and evaporator
...4-23
4.2.14 Fusible plug ........................................4-23
4.2.15 Liquid/moisture indicator ....................4-24
4.2.16 Evacuation and dehydrating...............4-25
4.3 Periodic Inspection Items ............................4-27
SAFETY PRECAUTIONS
• Danger .................................................................4
• Warning................................................................5
• Caution.................................................................6
1. INTRODUCTION.................................................1-1
1.1 Operation range ............................................1-1
1.2 Basic names of components .........................1-1
1.3 Basic operation of refrigeration unit ..............1-2
1.3.1 Starting operation ...................................1-2
1.3.2 Check items during operation.................1-3
1.3.3 Procedure after operation.......................1-3
1.3.4 Adjust the ventilation ..............................1-4
2. GENERAL DESCRIPTION.................................2-1
2.1 Main specifications........................................2-1
2.2 Names of components ..................................2-2
2.2.1 Outside ...................................................2-2
2.2.2 Inside......................................................2-5
2.2.3 Control box .............................................2-7
2.3 Set point of protection devices
....................
2-10
2.4 Operating pressure and running current .....2-11
2.5 Operation modes and control......................2-15
2.5.1 Frozen operation ..................................2-15
2.5.2 Chilled operation ..................................2-17
2.5.3 Defrosting operation .............................2-19
2.5.4 Dehumidification control operation
(Optional)..............................................2-22
2.5.5 Common control ...................................2-23
3. ELECTRONIC CONTROLLER...........................3-1
3.1 Basic operation of electronic controller .........3-1
3.1.1 Control panel ..........................................3-1
3.2 Operation procedure .....................................3-4
3.2.1 Operation procedure flow chart ..............3-4
3.2.2 Mode operation procedure .....................3-7
1.
Current (Operation state) indication mode
...3-7
2. Operation setting mode ..........................3-8
3. Battery mode ..........................................3-9
4. Mode operation ....................................3-10
5. LED display light-OFF mode ................3-11
6. Sensor indication mode........................3-12
7. Temperature record scroll mode ..........3-15
8. Alarm record scroll mode .....................3-17
9. PTI record scroll mode .........................3-18
10. Optional function setting mode...........3-19
11. Basic function setting mode ...............3-20
12. Optional condition setting mode .........3-22
13. Input data mode .................................3-24
14. Controller software download mode...3-25
3.3 Alarm display and back-up function ............3-26
3.3.1 Alarm list...............................................3-26
3.3.2 Back-up operation at the time of control
sensor abnormality ...............................3-27
3.3.3 Backup operation at the time of sensor
abnormality...........................................3-27
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CONTENTS
6.5.3 Emergency operation of electronic
expansion valve....................................6-23
6.5.4 Emergency operation of suction
modulation valve ..................................6-24
7. APPENDIX..........................................................7-1
7.1 Standard tightening torques for bolts ............7-1
7.2 Standard tightening torque for flare nut.........7-1
7.3
Resistance of motor coil and solenoid valve coil
...7-1
7.4
Temperature conversion table and temperature
sensor (SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/
SGS/AMBS) characteristics table
....................7-2
7.5 T
emperature conversion table and temperature
sensor (DCHS) characteristics table
..................7-3
7.6
High and low pressure sensor characteristics table
..7-4
7.7 HFC134a, temperature-vapor pressure
characteristics table ......................................7-5
7.8 Electric wiring pilot lamps and monitoring
circuit (option)................................................7-6
7.9 Fuse protection table.....................................7-7
7.10 Schematic wiring diagram (LXE10E136) ....7-8
7.11
Stereoscopic wiring diagram (LXE10E136)
.....7-9
5. OPTIONAL DEVICES.........................................5-1
5.1 Electronic temperature recorder....................5-1
5.1.1 Standard type .........................................5-1
5.1.2 Rechargeable battery type .....................5-3
5.2 Cold treatment transport ...............................5-4
5.2.1 Setting the number of USDA sensor
connetions ..............................................5-4
5.2.2 USDA sensor calibration ........................5-4
5.2.3 USDA report ...........................................5-4
5.2.4 Battery check and replacement..............5-4
5.2.5 USDA sensor types and setting .............5-5
5.3 TransFRESH.................................................5-6
5.4
Ventilator outlet opening detection (FA sensor)
...5-8
5.5
Daikin Temperature Management System (optional)
..5-11
5.6
Automatic Setpoint Change: ASC (optional)
..5-13
5.7
Automatic Cold Treatment: ACT (Optional)
....5-15
6. TROUBLESHOOTING........................................6-1
6.1 Refrigeration system and electrical system...6-1
6.2 Alarm codes on electronic controller ...........6-13
6.3
Troubleshooting for automatic PTI (J-code)
...6-16
6.4 Diagnosis based on the recording chart......6-18
6.5 Emergency operation ..................................6-21
6.5.1 Emergency operation of controller .......6-21
6.5.2 Short circuit operation of controller.......6-22
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Always shut off the main power supply of the facility
before disconnecting the power plug.
4
SAFETY PRECAUTIONS
DANGER
Always turn off the main power supply of the facility
before inspecting the interior of the control box.
※
This is important because high voltage remains at the
circuit breaker and the optionally provided modem even
though the circuit breaker in the control box is turned off.
Always observe the following points before operating or
inspecting a unit.
High voltage
Circuit breaker
Modem (optional)
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Do not touch the condenser fan while power to the
unit is ON.
Before removing the condenser fan cover, turn off the
circuit breaker and disconnect the power plug.
During air-cooled operation : Condenser fan may start
and stop automatically for
the refrigerant high
pressure control.
During water-cooled operation: Condenser fan may start
and stop automatically for
cooling of the control box.
5
WARNING
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6
CAUTION
Before starting the unit, run the generator.
Securely close the control box cover.
Otherwise, it will allow water entry.
Temperature recorder box cover
Temperature Recorder (OPTION)
Control box cover
Quick-lock lever
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7
CAUTION
Wash the refrigeration unit with fresh water at PTI.
1. Carefully flush the external condenser with fresh water to remove the
salt that sticks to it.
2. Corrosive gases generated from the cargo may corrode the copper
pipes and aluminium fin of the internal evaporator. Therefore, wrap up
the cargo properly to prevent such corrosion.
Major corrosive gases include chlorine, ammonia, sulfuric acid, acetic
acid, sulfur dioxide etc.
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8
Use only exclusive tools for HFC134a. (gauge manifold, etc)
Do not use any tools for CFC12 or HCFC22.
Service ports with exclusive quick joints for HFC134a are provided in the refrigeration
unit to avoid improper refrigerant or refrigerant oil from entering into the refrigeration
circuit. (Refer to clause 4.1.2)
The charging hose and gauge port are not interchangeable with those of previous
models using other refrigerants.
8
CAUTION
Refrigerant and refrigerant oil
Be sure to only charge the unit with refrigerant HFC 134a.
Never attempt to use any other refrigerant (CFC12, HCF22, etc) with the
refrigeration unit.
If any other refrigerant not specified is charged, it may cause problems with the unit.
Use only Daikin specified refrigerant oil (IDEMITSU, Daphne Hermetic Oil
FVC46D).
If any other refrigerating machine oil not specified is charged, it may cause problems
with the unit.
Open the oil can, just before charging the oil, and use all the oil in the can once
opened.
Do not leave the can open for 5 hours or longer to avoid moisture entry.
Using any refrigerant oil which has absorbed moisture may cause problems with the
unit.
Moisture Moisture
DAPHNE
HERMETIC OIL
FVC46D
SUNISO
3GS- DI
D
A
P
H
N
E
H
E
R
M
E
T
I
C
O
I
L
F
V
C
4
6
D
S
W
-
4
6
OIL
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9
CLASS 1 PRODUCT SPECIFIED BY THE LAW CONCERNING THE RECOVERY AND
DESTRUCTION OF FLUOROCARBONS OF FLUOROCARBONS
HFC IS USED FOR THIS PRODUCT AS A REFRIGERANT.
(1) EMISSION OF FLUOROCARBONS INTO THE ATOMOSPHERE WITHOUT
PERMISSION IS PROHIBITED.
(2) RECOVERY OF FLUOROCARBONS IS MANDATORY WHEN SCRAPPING AND
SERVICING THIS PRODUCT.
(3) THE KIND OF FLUOROCARBON AND ITS AMOUNT ARE STATED IN THE
MANUFACTURER'S LABEL OR THE ADDITIONALLY CHARGED AMOUNT LABEL.
This product contains greenhouse gases covered by Kyoto Protocol.
Do not discharge refrigirant into atmosphere.
Refrigerant type : R134a
GWP (1) value : 1300
(1) GWP=global warming potential
The refrigerant quantity is indicated on the unit name plate.
Important information regarding the refrigerant
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