DAJ XAGD9040III User manual

USERS MANUAL
MODEL: XAGD9040III
Failuretofollowwarning couldresultinDEATHORSERIOUSINJURY.
WARNING
M073705/12 V1
18GA.1/4"NARROWCROWN STAPLER

LUBRICATION
ADJUSTINGAIRPRESSURE
CONNECTINGAIRSUPPLY
TOOLTESTING
NAILLOADING
METHODSOFOPERATION
COLDWEATHEROPERATION
ADJUSTINGTHENAILINGDEPTH
ADJUSTABLETHEEXHAUST
NAILINDICATOR
NO-MARTIP
SPECIFICATION
FEATURES
WORKAREA
PERSONALSAFETY
TOOLUSEAND CARE
SERVICE
AIRSOURCE
CONTENTS:
JAMCLEARING
CLEANING
STORAGE
HOOKUPINSTRUCTIONSFORTOOLTOAIRSUPPLY
IMPORTANT INFORMATION
EXPLANATIONOFTHENAILING ACTION
GENERALSAFETYRULES
DESCRIPTIONANDSPECIFICATION
ASSEMBLY/INSTALLATION
OPERATION
MAINTENANCE
RECOMMENDEDHOOKUP
TROUBLESOLVING
P1
P1
P1
P1
P1
P1
P2
P2
P3
P3
P4
P4
P4
P4
P4
P4
P5
P5
P6
P6
P6
P7
P7
P7
P7
P7
P7
P8
P8
P8
P9

IMPORTANTINFORMATION
TOAVOIDSERIOUSPERSONALINJURY,ALLUSERSAND
EMPLOYERS/OWNERSMUSTREADAND UNDERSTAND
ALL INSTRUCTIONSINTHISMANUALBEFOREOPERATING
ORMAINTAINING THISTOOL.
1
EXPLANATION OF
THENAILING ACTION
SINGLE ACTUATION MECHANISM:
CONTACTACTUATIONMECHANISM:
FULLSEQUENTIAL ACTUATIONMECHANISM:
First,press thesafetyagainstthe wood;next,pullthe
triggertodrivethe fastener.Afterfasteningonce,
fastening willnotbe possibleagainuntil thetriggeris
releasedandpressedagain.
First,press thesafetyagainstthe wood;next,pullthe
triggertodrivethefastener.First.Pullthe trigger;next,
pressthesafetyagainstthewood todrivethefastener.If
thetriggerisheldback,afastenerwillbe driveneach
timewhenthesafetyispressedagainstthe wood.
First,press thesafetyagainstthe wood;next,pullthe
triggertodrive thefastener.Followthe samesequence
tocontinuedrivingfasteners.
GENERALSAFETY RULES
PERSONALSAFETY
The employermustenforce theuseofsafetyglasses by
thetooloperatorandothersinworkarea.
Always
wearearprotectiontoprotectyourearsfromloudnoise,
Alwayswearhead protectiontoprotectyourheadfrom
flyingobjects.
Adustmask,non-skidsafety
shoesandahardhatmustbe usedforthe applicable
conditions.Wearafullface shieldifyou areproducing
metalfilings orwood chips.
Donotwearlooseclothingor
jewelry. Containlonghair. Keepyourhair, clothing,and
glovesawayfrommovingparts.Loose clothes, jewelry,
orlong haircan becaughtinmovingpartsandincreases
theriskofinjury.
Donotuse toolwhiletired orundertheinfluenceof
drugs,alcohol,ormedication.Amomentofinattention
whileoperating thetoolmay causeseriousinjury.
Keep fingersawayfrom
triggerwhennotdrivingfasteners,especiallywhen
connecting thetooltothe airsupply.
keepproperfootingandbalance
atalltimes.Properfooting andbalanceenablebetter
controlofthetoolinunexpectedsituations.
Entangledorsnarledhoses can
causealoss ofbalance orfootinginadditionto
unintentionaltooloperation.Attachthehose tothe
structuretoreduce theriskofloss ofbalance ofthehose
shifts.
ALWAYS WEAREARANDHEADPROTECTION.
USESAFETY EQUIPMENT.
DRESSPROPERLY.
STAYALERT,WATCH WHATYOUAREDOINGANDUSE
COMMON SENSEWHENOPERATING APOWERTOOL.
AVOIDUNINTENTIONALFIRING.
DONOTOVERREACH.
MAKESUREAIRHOSEISFREEOFSNAGSAND
OBSTRUCTIONS.DONOTATTACHANAIRHOSEOR
TOOLTOYOUR BODY.
WORK AREA
KEEPTHEWORK AREACLEANANDWELLLIGHTED.
Cluttered benchesand darkareas increasetherisksof
accidents.
suchas inthepresenceofflammable
liquids,gases,ordust.The toolcreatesasparkwhich
mayigniteflammableliquids,gasesordust.
Donotletvisitorshandlethe
tool. All visitorsshouldbekeptsafetyawayfromwork
area.
Respectthetoolasaworkingimplement.
DONOTOPERATETHETOOLINEXPLOSIVE
ATMOSPHERES,
KEEPVISITORSAWAY.
NEVERENGAGEINHORSEPLAY WITHTHETOOL.
WARNING
Keepthismanualforthe safetywarningsandprecautions,
operating, inspection, maintenance.Keepthismanualand
thereceiptinasafeanddryplaceforfuturereference.
OPERATORSANDOTHERSINWORK AREAMUST WEAR
SAFETY GLASSES WITH SIDESHIELDS. Whenoperating
thetool,always wearsafetyglasses withsideshields,
and makesureothersinworkareawearsafetyglasses.
Safetyglassesmustconformtothe requirementsof
AmericanNationalStandardsInstitute,ANSIZ87.1and
provideprotectionagainstflyingparticlesbothfromthe
frontandside.
TOOLUSEANDCARE
NEVERPOINTTOOLATYOURSELFOROTHERSIN
WORKAREA.
KEEPFINGERSAWAYFROMTRIGGERWHENNOT
DRIVING FASTENERSTOAVOIDACCIDENTALFIRING.
NEVERMODIFY ORALTERATOOL.
KNOWTHISTOOL.
USEONLYFASTENERSTHAT ARERECOMMENDEDFOR
YOUR MODELS.
CHECKFORMISALIGNMENTORBINDINGOFMOVING
PARTS,BREAKAGEOFPARTS,ANDANYOTHER
Alwaysassumethetoolcontains
fasteners.Neverpointthetoolatyourselforothers,
whetheritcontainsfastenersornot.If fastenersare
mistakenlydriven,itcanlead tosevereinjuries.Never
engageinhorseplay withthetool. Respectthetool as a
working implement.
Nevercarrythetoolwithfingeron triggersinceyou
coulddriveafastenerunintentionallyand injureyourself
orsomeoneelse.Alwayscarrythetoolbythe handle
only.
Doingso maycause
malfunctionandpersonalinjuries.
Readmanualcarefully,learnits
applications andlimitations,as wellas the specific
potentialhazardsrelatedtothistool.
Donotuse thewrongfastenersorload
thefastenersincorrectly.

2
CONDITION THATMAYAFFECTTHETOOL'SOPERATION.
CHECKSAFETYBEFOREUSE.
DONOTUSETOOLIFTRIGGERDOESNOTACTUATE
PROPERLY.
NEVERUSETOOLWHICHISDEFECTIVEOROPERATING
ABNORMALLY.
MAINTAIN TOOLS WITHCARE.
NEVERCARRYTHETOOLBYAIRHOSE.
STORETOOLSOUTOFTHEREACHOFCHILDREN AND
OTHERUNTRAINEDPEOPLE.
PLACETOOLPROPERLYONWORKPIECE.
DONOTUSETHETOOLASAHAMMER.
KEEPALLSCREWS AND COVERSTIGHTLY INPLACE.
KEEPFACE,HANDSANDFEETAWAY FROMFIRING
HEADAT ALLTIMES.
DONOTDISCONNECTAIRHOSE FROMTOOLWITH
FINGERON TRIGGER.
DONOTLOADFASTENERSWITHTRIGGERPULLEDOR
SAFETY DEPRESSED.
NEVERPLACEAHAND ORANYPARTOFBODYIN
FASTENERDISCHARGEAREA OFTOOL.
DONOTDRIVEFASTENERSINTOTHINBOARDSOR
NEARCORNERSAND EDGESOFWORKPIECE.
DISCONNECTAIRHOSEFROMTOOLWHEN:
Ifdamaged, have thetool servicedbeforeusing.Many
accidentsarecausedbypoorlymaintainedtools.
Makesurethesafety
operatesproperly.Neverusethetoolunlessthesafetyis
operatingproperly,otherwise thetoolcoulddrivea
fastenerunexpectedly.Donottamperwithorremove
thesafety,otherwise thesafetybecomesinoperable.
Anytoolthatcannotbe controlledwiththe
triggerisdangerousandmustberepaired.
Ifthetoolappearstobe operated
unusually,making strange noises,orotherwiseappears
defective,stopusing itimmediatelyandarrangefor
repairsby anauthorized servicecenter.
Keepthetoolcleanand
lubricatedforbetterandsaferperformance.
Toolsaredangerous inthe
handsofuntrained users.
Donotdrive
fastenersontopofotherfastenersorwiththetoolattoo
steepofanangle;thefastenerscan ricochetandhurt
someone.
Neverplaceyourface,handsor
feetnearthe firinghead.
Thetoolcanfirewhenre-
connectedtoanairsupply.
The
fastenerscan bedrivenfromtheworkpieceand hit
someone.
1).Doing maintenanceandinspection;
2).Turningthe adjusterand topcover;
3).Attachingorremovingtheno-martip;
4).Clearingajam;
5).Itisnotinuse;
6).Leaving workarea;
7).Movingittoanotherlocation;
8).Handingittoanotherperson.
Neverattempttoclearajamorrepairthetoolunlessyou
have disconnected airhosefromthetoolandremoved
allremaining fastenersfromthetool.The toolshould
neverbeleft unattendedsincepeoplewho arenot
familiarwiththetoolmighthandleitandinjure
themselves.
TOOLSERVICE
USEONLYACCESSORIES THAT AREIDENTIFIEDBYTHE
MANUFACTURERFORTHESPECIFICTOOLMODEL
USEOFUNAUTHORIZEDPARTSORFAILURETOFOLLOW
MAINTENANCEINSTRUCTIONSMAYCREATEARISKOF
INJURY
USEONLYTHELUBRICANTSSUPPLIEDWITHTHETOOL
ORSPECIFIEDBYTHEMANUFACTURE.
TOOLSERVICEMUST BEPERFORMEDONLY BY
QUALIFIEDREPAIRPERSONNEL.
AIRSOURCE
NEVERUSE OXYGENOROTHERBOTTLEDGASESASA
POWERSOURCE.
DONOTEXCEEDMAXIMUMRECOMMENDEDAIR
PRESSUREMARKEDONTHETOOL.
DO NOTABUSETHEAIRHOSE.
CHECKALLFITTINGS,HOSES,PIPES,CONNECTIONS
ANDCOMPRESSORBEFOREEACHUSEOFTHISTOOL.
Explosion mayoccur.Combustible
gasesandotherbottledgases aredangerousandmay
causethetooltoexplode.
Useonlyclean,dry,
regulated,compressed airwithintheratedpressure
range markedon thetool.Neverconnectthetoolto
pressureas whichpotentiallyexceeds200PSIthe tool
can burst.
Protectall hosesfrom
kinks,restrictions,solventsorsharpobjects.Keep air
hose awayfromheat, oil, sharpedges ormovingparts.
Replacedamaged hoses immediately.Damagedhoses
can burstorwhiparound.
Repairorreplacedamaged orleakinghoses and
connections immediately.Damagetoahoseor
connection cancause apressurehosetobreakandwhip
around theworkarea,and canleadtoinjury.

FUNCTIONALDESCRIPTION ANDSPECIFICATIONS
Disconnectthetoolfromtheairsourcebeforemakinganyadjustments,changingaccessoriesostoringthetool.Such
precautionarysafetymeasuresreduce the riskofunintentionaltooloperation.
r
FIG.1
Adjustable Exhaust
Deflector
AirCap
Body
No-Martip Nail Indicator
Magazine
HandGrip
Trigger
AirPlug
3
WARNING
SPECIFICATIONS
ProductSize:
Weight:
NormalOperatingPressure:
MagazineCapacity:
FiringMode:
FastenerSizeRange:
Length-9.84"(250mm)
Height-9.84"(250mm)
Width-2.20"(56mm)
2.75Ibs(1.25kg)
70-110PSI(0.5-0.75MPa)
100pcs
SequentialFire
18GaugeStaples:1/2"-1-5/8"(13-40mm)
FastenerType
Safety
Magazine
Latch

4
LUBRICATION
OPERATION
Ifthetoolisnotusedwithanin-line lubricationsystemon
theairsupplyitisnecessarytoperiodicallylubricatethe
toolwithairtoollubrication.
USEONLY THEAIRTOOLLUBRICANTS SUPPLIEDWITH
THETOOL. Donotuse otherlubricantsastheymay
damagethetool.
Donotuse detergentoil,WD-40,transmissionfluid,motor
oil, orotherlubricantsnotspecificallydesignated as airtool
lubricants.Theselubricantswillcauseacceleratedwearto
theseals,o-rings,and bumpersinthe tool, resulting in
poortoolperformanceandfrequentmaintenance.
2-3Dropsof
AirToolLubricant
FIG. 2
CONNECTINGAIRSUPPLY
Neveruseoxygenorotherbottled gasesasapowersource.
Explosionmayoccur.Combustiblegasesandotherbottled
gasesaredangerousand may cause thetooltoexplode.
Neverconnectthetooltoan airsource thatiscapableof
producingairpressureexceeding200PSI. Excessive
pressurecancauseabnormaloperationorcause thetoolto
burst,resultinginpersonalinjury.
ADJUSTINGAIRPRESSURE
Adjusttheairpressureatrecommendedoperating
pressure70-110PSI
The correctairpressureisthelowestpressurewhich will
do the job.Usingthe toolatahigherthan required air
pressureunnecessarilyoverstressesthetool.
accordingtothe lengthofnailsand
thehardnessofworkpiece.
Don't exceed
110PSI.
FEATURES
Underlowuse,lubricateonceaday.Underheavy use,
lubricatetwice aday.To lubricate,insert2-3drops of
lubricantintotheairsupplyfittingattachedtothetool
handle(FIG2).Usingtoo muchoil willcause ittocollectin
thetoolandbenoticeableinthe exhaust.
ASSEMBLY/INSTALLATION
Followtheinstructionsbelowtoprepareyourtoolfor
operation.
All tooloperatorsand theirimmediatesupervisorsmust
becomefamiliarwiththe operatorsafetyinstructions
beforeoperatingthetool.
Includedwitheach toolareone copyofthese
Operating/SafetyInstructions. Keepthispublicationsfor
futurereference.
Install afilter,regulator,lubricatorunitandmoisturetrap
on yourairdeliverysystemperthemanufacturer's
instructionsforthesedevices.Additionally,installa
pressuregauge asclose aspracticaltothe tool,
preferablywithin10 feet.
Selecthoses withaminimuminnerdiameterof1/4
inchesandamaximumlengthof100 feet.
1.
2.
3.
4.
To reduce theriskofinjuryfromahosebursting,select
hosesthatareratedatleast200PSI.
Selectfittings thatareappropriatesizefortheselected
hoses.Thetool andairhosemusthaveahosecoupling
sothatall pressureisremovedfromthetoolwhenthe
couplingjointisdisconnected.
Neverusenonrelievingcouplersand/orfemalequick
disconnectcouplingsonthetool. Nonrelieving couplings
and femalecouplings willtraphighpressureairinthetool
whentheairlineisdisconnected.Thiswillleavethe tool
charged withenoughairafterithas been disconnected to
driveanail. OnlyMALEpneumatictypeairconnectors
shouldbefittedtothetool,sothathighpressureairinthe
toolisventedtoatmosphereas soonastheairlineis
disconnected.
SettheregulatorattheairdeliverysystemtoaPSIthat
fallswithinthe tool'soperating rangeof70-110PSI.The
correctpressureisthe lowestpressurethatwill dothe
job.
5.
6.
70PSIMinimum
110PSIMaximum
FIG.3
WARNING
WARNING
WARNING
WARNING
WARNING
Quick-releaselatchforjams.
Newdesigned lightdiecastalumalloybody.
Depthofpenetrationadjustable.
Exhaustdirection adjustableandremainnailsvisible.
No-Martipprotectsworksurface.

Donotexceedmaximumrecommended airpressure
marked onthe tool. Verifypriortousingthetoolthattheair
source hasbeenadjustedwithintheratedair-pressure
rang.Besurethe airpressuregaugeisoperatingproperly
and checkitatleasttwiceaday.Toolsoperated inexcess
oftheirmaximumpressureratingmayoperateabnormally
orburstresultinginpersonalinjury.
To connectthe tooltothecompressoronlyuse pneumatic
airhosesthatmeetthefollowing criteria:
FIG.4
Minimumhosepressurerating,200PSI.
Minimumhoseinnerdiameter,1/4in.
Maximumhoselength,100 ft.
Connecttheairsupply:
Snaptheairhoseontothequickconnector.
Checkforairleakage.If leakageisnoted, stop using the
toolimmediatelyand performed by qualified repair
personnel.
Besuretheairpressuregaugeisoperating properlyand
checkitatleasttwiceaday.
TOOLTESTING
OPERATORSAND OTHERSINWORKAREAMUSTWEAR
SAFETY GLASSESWITHSIDESHIELDSWHICH CONFORMS
TOANSIZ87.1SPECIFICATIONS.
NEVERUSE TOOLUNLESS SAFETY ISOPERATING
PROPERLY.
Beforeactuallybeginning thenailing work, testthetoolby
usingthecheck listbelow.Conductthetestinthefollowing
order.
Ifabnormaloperation occurs,stopusingthetooland
performedby qualifiedrepairpersonnelimmediately.
againstthe wood.
Separatethesafetyfromthe wood.Next,pointthetool
downward,pullthe triggerand thenwaitinthatposition
for5secondsorlonger.
1).Withouttouching thetrigger,depressthe safety
againsttheworkpiece.Pullthe trigger.
2).Holdthe triggerbackwhileseparating thesafety
fromthewood.
The toolwill remaininoperatedstatus(thedriverblade
willremainatthebottom).
3).Removethefingerfromthe trigger.
Tooloperationwillend(thedriverbladewillreturntothe
top).
Ifnoabnormaloperation isobserved,youmayload
nailsinthe tool. Drivenailsintothe workpiecethatisthe
sametypetobeusedinthe actualapplication.
THETOOLMUST NOTOPERATE.
THETOOLMUSTNOTOPERATE.
THETOOLMUSTOPERATE
THETOOLMUSTOPERATEPROPERLY.
4.
5.
6.
5
1.
2.
3.
WARNING
WARNING
DANGER
Disconnectairhosefromtool.Removeallnailsfrom
tool.
If any screwsare
loose,tighten them.
Adjustthe airpressureto70PSI, connecttheairhose.
Donotload any nailsinthetool.
Removethefingerfromthe triggerandpressthe safety
ALL SCREWS MUSTBETIGHTENED.
THESAFETYANDTRIGGERMUSTMOVESMOOTHLY.
THETOOLMUST NOTLEAKAIR.
1.
2.
3.
NAILLOADING
Whenloadingthetoolsmagazine, checkthatthe nailtips
contactthe wearrailandslidesmoothlyagainstthesurface
ofthemagazine. Ifthenailsarenotloadedproperly,the
toolwill misfireand nailscanbe deflected,causing thetool
toreactinanunexpected manner,anddamagethetool.
Connectairsupply.
Press magazinelatch and pullmagazinetoopen
position (FIG 5).
See toolspecificationtodetermineappropriatenail
sizes.Insertappropriatenail strips,withthenailtips
contactingthewearrail (FIG6).
Pushthenailstripagainstthe nose.
Pushmagazinefullyclosed.Magazinelatchwillmaintain
fullyclosedposition.
1.
2.
3.
4.
5.
PRESS
PULL OPEN
FIG.5
WARNING

KEEPTHETOOLPOINTEDAWAYFROMYOURSELFAND
OTHERSWHENLOADINGFASTENERS.FAILURETODO
COULDRESULTINPOSSIBLESERIOUSPERSONAL INJURY.
NEVERLOADFASTENERSWITHTHEWORKPIECE
CONTACTORTRIGGERACTIVATED. DOING SOCOULD
RESULTINPOSSIBLESERIOUSPERSONALINJURY.
REMOVINGTHENAILS:
Disconnectairsupply.
Press magazinelatch and pullmagazinetoopen
position(FIG5).
Graspthehead ofthenailstripandremoveitfrom
magazine.
1.
2.
3.
6
WARNING
METHODSOFOPERATION
Thistoolisequipped withthesafetyanddoes notoperate
unlessthesafetyisdepressed.
The methods ofoperationtodrivenailswiththistoolis
sequentialactuationmechanism.
1).Positionthe nailoutletontheworkpiecewithfingeroff
thetrigger.
2).Depress thesafetyfirmlyuntilitiscompletely
depressed.
3).Pull the triggertodrive anail.
4).Remove fingerfromthetrigger.
Alwayshandlenailsandpackagecarefully.If nailsare
dropped,collatingbentmaybebroken,which willcause
mis-feeding and jamming.
Afternailing:
1).Disconnectairhosefromthe tool.
2).Remove allnailsfromthe tool.
3).Supply5-10dropsofpneumatictoollubricantinto
theairplug onthetool.
4).Open thepetcockon theaircompressortank todrain
any moisture.
COLDWEATHEROPERATION
When usingthetoolincoldconditionsthetoolwillcycle
slowerthan usualwhiledriving the firstnails.Thecyclerate
willincrease asthetoolwarmsup.Keeptoolwarmtoavoid
reduced cyclerate.
DONOTUSEAFROZENTOOL. Allowtooltothawbefore
using.Moisturefrozeninthetoolmay impedeinternal
componentsresultingintheriskofinjuryand/ortool
damage.
WARNING
To continuenailing aseparatelocation,movethetool
alongthe wood,repeatingsteps(2-4)asrequired.
ADJUSTINGTHENAILING DEPTH
Disconnectthetoolfromtheairsourcebeforemaking
adjustments. Such precautionarysafetymeasures reduce
theriskorunintentionaltooloperation.
Disconnecttoolfromairsupply.
Removenailsfromthe tool.
Adjusttooldrivingdepth:
Toreducethe naildepth,turntheadjustmentknob
counterclockwise(FIG 7).
Todrivethenaildeeper,turntheadjustmentknob
clockwise (FIG8).
Reload nailsasdescribedinthe "Loading Nails"section
ofthismanual.
Reconnectairsupply.
1.
2.
3.
4.
5.
WARNING
FIG.7
FIG.8
TooDeep Flush
Turntheadjustmentknob counterclockwise
Flush
TooShallow
Turntheadjustmentknobclockwise
Staple
18Ga.
FIG.6

7
USINGTHENO-MARTIP
Whenattachingordetaching theNo-MarTip,be sureto
remove yourfingerfromthetriggeranddisconnectthe air
housefromthenailer.
Ifyouliketoprotectthe surfaceofworkpiece against
scratchesormarkings madebythesafety,attach the
accessoryNo-MarTiptothesafety.
1).Disconnectairhosefromtool.
2).PuttheNo-MarTiptothetoeofthesafety.
To replacethe No-MarTip:
To removetheNo-MarTip:Pull the nomartipdirectly
awayfromtool.
WARNING
FIG.11
The nose cap mayreducenailingdepthdue toitsthickness.
Re-adjustmentofnailingdepthisrequired.
JAMCLEARING
MAINTENANCE
Removeajammednail inthe following order:
FIG.12
No-MarTip
Safety
Whencleaningatoolbecarefulnottodisassembleany
portionofthetoolsinceinternalcomponentsmaybe
misplaced orsafetycomponentsmaybe improperly
mounted. Certaincleaningagentssuchasgasoline,carbon
tetrachloride,ammonia.etc.maydamageplasticpartsand
o-rings.
CLEANING
WARNING
ADJUSTINGTHEEXHAUST
The directionofthe exhaustventcan bechangedby
turning thetop cover(FIG 9).
FIG.9
NAILINDICATOR
The redindicatorbarsareusedtoshowwhen the tool
needstobereloaded(FIG 10).Whenthetoolisloaded with
anailstrip,the red indicatorbarswill nolongerbevisiblein
theindicatorwindow.Asthen nailsstripisconsumed, the
redindicatorbarswillstarttobecomevisible.Thetool
shouldbereloadedwhen theredindicatorbarishalfway
exposedinthe indicatorwindow.
NailIndicator
FIG.10
1.
2.
3.
4.
5.
6.
7.
Disconnectairhose.
Removefastenersfromthetool.Failuretodo sowill
causethefastenerstoejectfromthefrontofthe tool.
Completelyremovethe small nosescrews(A)and the
topnoseplate(B)torevealthe jammedfastener.
Becaution notdo bendordamagethedriverblade,
usingpliersorascrewdriverifrequiredtoclearthe
jammedfastener.
Putthenoseplate(B)Backonthenose(C), fasteningit
withthe screws(A).
Reconnectthe tooltotheairresource.
Reload thetoolwithfastener.
Nosescrews(A)
Nose(C)
Noseplate(B)

8
RECOMMENDED
HOOKUP
MINIMUMCOMPONENTS
REQUIREDFORHOOKUP
Aircompressor: Theaircompressormustbe ableto
maintainaminimumof70PSIwhen the nailerisbeing
used. Aninadequateairsupplycancausealossofpower
and inconsistentdriving.
Pressureregulator:Apressureregulatorisrequired to
control theoperating pressureofthe nailerbetween70PSI
and 110PSI.
Always useairsupplyhoseswitha
minimumworkingpressureratingequaltoorgreaterthan
thepressurefromthepowersource,or150PSI,whichever
isgreater.Use1/4inchairhose forruns upto50 feet.Use
3/8inch airhose for50 feet,run forlonger.
Airsupplyhose:
Donotattempttocleanbyinserting pointed objectsthrough
openings.
.
Sharpedgesmaydamageinternalcomponents
and causeaserioushazard.
Ventilationopenings,theworkcontactelement,andthe
triggermustbekeptcleanandfreeofforeignmatter
Periodicallycleanthetoolwithcompressedair.
Cleanthemagazine.Removemetalorwoodenchipswhich
mayhaveaccumulatedinthemagazine.Periodicallyclean
magazinewithcompressedair.
WARNING
HOOKUPINSTRUCTIONSFOR
TOOLTOAIRSUPPLY
STORAGE
When notinuse,the toolshouldbedisconnected and
storedinthestoragecase inawarmanddryplace.When
toolwillnotbeinuse foran extendedperiod,applyathin
coatofthelubricanttothesteelpartstoavoidrust.
Donotstorethetoolinacoldweatherenvironment.
Keepoutofreachofchildrenandpersonnelunfamiliarwith
tooloperation. Lockthestoragearea. Toolsaredangerous
inthehands ofpersonnelunfamiliarwiththe tool.
WARNING
Forbetterperformance,installa3/8inchquick plug(1/4
inchNPTthreads)withaninside diameterof0.315 inch
(8mm)onthenailerand a3/8inchquick couplerontheair
hose.
WithON/OFFswitchinOFF position,plug compressor
intoelectricaloutlet.
Closepressureregulatorbyturning all thewaytothe
left. TurncompressorON andletitpumpallthewayup
toautomaticshut-off pressure.
Attachairhosetoregulatoroutlet.Adjustpressure
regulatorbyturningtothe rightsothatoutletpressureis
between70PSIto110PSI.
Load fastenersintonailer.
Pointthenailerinasafedirection whileattaching toair
hose.
Nailerisreadyforuse.You mayneed toadjustoutlet
pressuretoachieve properfastenerdepth.
1.
2.
3.
4.
5.
6.

TROUBLESOLVING
PROBLEMS POSSIBLECAUSES SUGGESTEDSOLUTIONS
Airleakingnearthetop of
thetoolorinthetrigger
area.
Airleakingnearthebottom
ofthetool.
Tooldoesnothing or
operatessluggishly.
Fastenersarejammedin
thetoolfrequently.
1.Loosescrews.
2.WornordamagedO-ringsorseals.
1.Loosescrews.
2.WornordamagedO-ringsorseals.
1.Inadequateairsupply.
2.Toolistoodry.
3.Exhaustblocked.
4.WornordamagedO-ringsorseals.
1.Driverchannelisworn.
2.Pistonisbrokenorworn.
3.Bentfasteners.
4.Dirtymagazine.
5.Loosemagazine.
6.Wrong fasteners.
1.Tightenscrews.
2.Install overhaulkit.
1.Tightenscrews.
2.Install overhaulkit.
1.Make surethe aircompressorisset
between 70PSIand 110PSI.
2.Addabout2-3 drops oflubricationinto
theairconnector.
3.Clean exhaustchannel.
4.Install overhaulkit.
1.Fixthe drive channel.
2.Replacethepiston.
3.Removethe bentfasteners,replaced with
therightfasteners.
4.Clean magazine.
5.Tightenscrews.
6.Verifythatfastenersarethecorrectsize.
9