Dalsa Piranha HS Series User manual

Piranha HS
Camera User’s Manual
HS-40-04k40-xx-R
HS-80-04k40-xx-R
HS-80-08k40-xx-R
HS-80-08k80-xx-R
HS-82-04k80-xx-R
High Sensitivity Line Scan CCD Camera
8-Sep-11
03-032-20013-03
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Piranha HS-xx RoHS User Manual
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© 2011 Teledyne DALSA. All information provided in this manual is believed to be accurate and reliable.
No responsibility is assumed by Teledyne DALSA for its use. Teledyne DALSA reserves the right to make
changes to this information without notice. Reproduction of this manual in whole or in part, by any
means, is prohibited without prior permission having been obtained from Teledyne DALSA.
About Teledyne Technologies and Teledyne DALSA, Inc.
Teledyne Technologies is a leading provider of sophisticated electronic subsystems, instrumentation and
communication products, engineered systems, aerospace engines, and energy and power generation
systems. Teledyne Technologies’ operations are p rimarily located in the United States, the United
Kingd om and Mexico. For m ore inform ation, visit Teled yne Technologies’ website at w w w .teled yne.com.
Teledyne DALSA, a Teledyne Technologies company, is an international leader in high performance
digital imaging and semiconductors with approximately 1,000 employees worldwide, headquartered in
Waterloo, Ontario, Canada. Established in 1980, the company designs, develops, manufactures and
markets digital imaging products and solutions, in addition to providing MEMS products and services.
For m ore inform ation, visit Teled yne DALSA’s w ebsite at www.teledynedalsa.com.
Support
For further inform ation not included in this m anu al, or for information on Teledyne DALSA’s extensive
line of image sensing products, please contact:
North America
605 McMurray Rd
Waterloo, ON N2V 2E9
Canada
Tel: [phone]
Fax: [phone]
www.teledynedalsa.com
[e-mail]
[e-mail]
Europe
Breslauer Str. 34
D-82194 Gröbenzell (Munich)
Germany
Tel: +49 - 8142 –46770
Fax: +49 - 8142 –467746
www.teledynedalsa.com
[e-mail]
[e-mail]
Asia Pacific
Ikebukuro East 13F
3-4-3 Higashi-Ikebukuro
Toshima-ku, Tokyo 170-0013
Japan
Tel: [phone]
Fax: [phone] (fax)
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[e-mail]
[e-mail]
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Piranha HS-xx RoHS User Manual
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Contents
Introduction to the Piranha HS-xx Camera______________________________________ 5
1.1 Camera Highlights.......................................................................................................................................................5
1.2 Camera Performance Specifications.............................................................................................................................7
1.3 Image Sensor...............................................................................................................................................................14
1.4 Responsivity.................................................................................................................................................................15
Camera Hardware Interface________________________________________________ 17
2.1 Installation Overview...................................................................................................................................................17
2.2 Input/Output Connectors and LED ...............................................................................................................................17
2.2.1 LED Status Indicator...............................................................................................................................19
2.2.2 Power Connector....................................................................................................................................19
2.2.3 Camera Link Data Connector.................................................................................................................20
2.3 Camera Link Video Timing..........................................................................................................................................22
Optical and Mechanical Considerations________________________________________ 25
3.1 Mechanical Interface ....................................................................................................................................................25
3.2 Lens Mounts.................................................................................................................................................................26
3.3 Optical Interface...........................................................................................................................................................27
Software Interface: How to Control the Camera __________________________________ 29
4.1 First Power Up Camera Settings..................................................................................................................................33
4.2 Command Categories...................................................................................................................................................34
4.3 Sensor Output Format .................................................................................................................................................35
4.3.1 Selecting TDI or Area Mode Operation ..................................................................................................35
4.2 Selecting the Number of CCD Integration Stages......................................................................................36
4.3.3 Setting the Camera’s CCD Shift Direction ..............................................................................................37
4.3.4 Increasing Sensitivity with Binning........................................................................................................38
4.3.5 Exposure Mode and Line/Frame Rate....................................................................................................40
4.4 Camera Output Format................................................................................................................................................43
4.4.1 How to Configure Camera Output..........................................................................................................43
4.4.2 Setting the Camera Link Mode...............................................................................................................48
4.4.3 Setting the Camera Throughput.............................................................................................................49
4.4.4 Setting the Pixel Readout Direction.......................................................................................................49
4.4.5 Setting a Pretrigger ...............................................................................................................................51
4.5 Data Processing ...........................................................................................................................................................51
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4.5.1 Setting a Region of Interest ...................................................................................................................51
4.5.2 Analog and Digital Signal Processing Chain ........................................................................................52
4.5.3 End-of-line Sequence.............................................................................................................................67
4.6 Saving and Restoring Settings.....................................................................................................................................69
4.6.1 Saving and Restoring Factory and User Settings ...................................................................................69
4.6.2 Saving and Restoring PRNU and FPN Coefficients ................................................................................70
4.6.3 Rebooting the Camera ...........................................................................................................................72
4.7 Diagnostics...................................................................................................................................................................73
4.7.1 Generating a Test Pattern......................................................................................................................73
4.7.2 Returning Video Information.................................................................................................................75
4.7.3 Temperature Measurement....................................................................................................................76
4.7.4 Voltage Measurement............................................................................................................................77
4.7.5 Camera Frequency Measurement...........................................................................................................77
4.7.6 Returning Camera Settings....................................................................................................................77
Error Handling and Command List ___________________________________________ 85
Error Handling...................................................................................................................................................................85
Commands: Quick Reference.............................................................................................................................................87
Camera Link™ Reference, Timing, and Configuration Table _________________________ 97
Camera Link Bit Definitions ..............................................................................................................................................99
Camera Link Configuration Tables....................................................................................................................................99
EMC Declaration of Conformity _____________________________________________ 109
Troubleshooting________________________________________________________ 111
Common Solutions.............................................................................................................................................................111
Troubleshooting Using the Serial Interface .......................................................................................................................112
Specific Solutions ...............................................................................................................................................................113
CCD Handling Instructions_________________________________________________ 117
Electrostatic Discharge and the CCD Sensor.......................................................................................................................117
Protecting Against Dust, Oil and Scratches ........................................................................................................................117
Cleaning the Sensor Window.............................................................................................................................................118
Revision History ________________________________________________________ 119
Index _______________________________________________________________ 121
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Piranha HS-xx RoHS User Manual
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1
Introduction to the
Piranha HS-xx Camera
1.1 Camera Highlights
Features
4096 or 8192 pixels, 7 µm x 7 µm or 14 µm x 14 µm (HS-82) pixel pitch, 90% fill factor
4 or 8 taps, bidirectional TDI
Up to 160, 320, or 640 megapixels/ second throughput
Greater than 100 kHz line rate (HS-82 model)
100x antiblooming
Broadband responsivity of 1170 DN (nJ/ cm2)
6 independently stage-selectable Time Delay and Integration (TDI) imaging regions
for remarkable user-controlled sensitivity
RoHS and CE compliant
Programmability
Serial interface (ASCII, 9600 baud, adjustable to 19200, 57600, 115200), through
Cam era Link™.
Programmable gain, offset, frame and frame rates, trigger mode, test pattern output,
and camera diagnostics.
Mirroring and forward/ reverse control.
Selectable Area or TDI Mode of operation. Area Mode facilitates camera alignment
and focusing. Area mode can also be used for regular operation.
Selectable pixel size (binning).
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Flat-field correction—minimizes lens vignetting, non-uniform lighting, and sensor
FPN and PRNU.
Selectable Base, Medium, or Full Camera Link configuration, depending on camera
model.
Description
The Piranha HS camera family represent Teledyne DALSA's latest generation of high
sensitivity, TDI based cameras. The Piranha HS family maximizes system throughput and
provides the largest number of pixels available in a TDI camera. All cameras are capable
of bi-directionality with up to 96 stages of integration.
Applications
The Piranha HS family is ideal for applications requiring high speed, superior image
quality, and high responsivity. These applications include:
Postal sorting (flats)
Flat panel display inspection
Printed circuit board inspection
High performance document scanning
Large web inspection
Low-light applications
Models
The Piranha HS-xx cameras are available in the following model configurations:
Table 1: Piranha HS-xx Camera Models Overview
Model Number
Description
HS-40-04k40
4k resolution, programmable 2 or 4 taps, up to 160
megapixels/ second throughput, 40/ 80MHz strobe rate, Base or
Medium Camera Link configuration
HS-80-04k40
4k resolution, programmable 4 or 8 taps, up to 320
megapixels/ second throughput, 40/ 80MHz strobe rate, Medium or
Full Camera Link configuration.
HS-80-08k40
8k resolution, programmable 4 or 8 taps, up to 320
megapixels/ second throughput, 40/ 80MHz strobe rate, Medium or
Full Camera Link configuration.
HS-80-08k80
8k resolution, programmable 4 or 8 taps, up to 640
megapixels/ second throughput, 40/ 80MHz strobe rate, Medium or
Full Camera Link configuration.
HS-82-04k80
4k resolution, programmable 4 or 8 taps, up to 640 megapixels /
second throughput, 40/ 80MHz strobe rate, over 100 kHz line rate,
Medium or Full Camera Link configuration.
Throughout the manual, the cameras are refered to as the Piranha HS-xx camera family
unless a section is valid to a specific model only where the cam era’s model nu mber is
used.
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1.2 Camera Performance Specifications
Features and Specifications
Model
HS-40-04k40
HS-80-04k-40
HS-80-08k40
HS-80-08k80
HS-82-04k80
Imager Format
Bidirectional TDI —all models
Resolution
4096 pixels
4096
8196
8196
4096 x 48
Pixel Fill Factor
90 %
100 %
90 %
100 %
100 %
Pixel Size
7x7 µm
7x7 µm
7x7 µm
7x7 µm
14 x 14 µm
Output Format (# of
Camera Link taps)
2 or 4
4 or 8
4 or 8
4 or 8
4 or 8
Stage Selection
16, 32, 48, 64, 80, 96 —all models
Antiblooming
100 x —all models
CCD Shift Direction
Change
0.2 seconds—all models
Optical Interface
Model
HS-40-04k40
HS-80-04k-40
HS-80-08k40
HS-80-08k80
HS-82-04k80
Back Focal Distance
F Mount
M42x1 Mount
M72 Mount
46.50 ± 0.18 mm
6.56 ± 0.25 mm
—
—
6.56 ± 0.25
—
—
6.56 ± 0.25
—
—
6.56 ± 0.25
—
—
6.56 ± 0.25
Sensor Alignment
(aligned to sides of
camera)
± 0.05 mm x
± 0.05 mm y
± 0.25 mm z
± 0.2 ° z
Lens Mount Hole1
62 mm hole. M42 or
F mount adapter
available.
M72 x 0.75
M72 x 0.75
M72 x 0.75
M72 x 0.75
Mechanical Interface
Model
HS-40-04k40
HS-80-04k-40
HS-80-08k40
HS-80-08k80
HS-82-04k80
Camera Size
85 (l) x 85 (h) x 55.4
(w) mm
80 (l) x 150 (h) x
65 (w)
80 (l) x 150
(h) x 65 (w)
80 (l) x 150 (h) x
65 (w)
80 (l) x 150 (h) x
65 (w)
Mass
< 500 g
< 800 g
< 800 g
< 800 g
< 800 g
Connectors
6 pin male Hirose, power
MDR26 female, data
Electrical Interface
Model
HS-40-04k40
HS-80-04k40
HS-80-08k40
HS-80-08k80
HS-82-04k80
Input Voltage
+ 12 to + 15 ± 5 % Volts DC —all models
Power Dissipation2
10 W
19 W
14.4 W
19 W
< 20 W
Operating
Temperature3
0 to 50 °C —all models
Bit Width
8 or 12 bit user selectable bits —all models
Output Data
Configuration
Base or Medium
Camera Link
Medium or Full
Camera Link
Medium or
Full Camera
Link
Medium or Full
Camera Link
Medium or
Full Camera
Link
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Operating Ranges
Model
HS-40-04k40
HS-80-04k40
HS-80-08k40
HS-80-08k80
HS-82-04k80
Minimum Line Rate
3.5 kHz —all models
Maximum Line Rate
36.563 kHz
68.610 kHz
34.305 kHz
68.610
110 kHz
Throughput
selectable 80 or 160
Mpix/ sec
selectable 160 or
320 Mpix/ sec
selectable 80,
160, or 320
Mpix/ sec
selectable 160, 320
or 640 Mpix/ sec
selectable 320
or 640
Mpix/ sec
Gain
-10 to +10 dB —all models
Calibration Time
4.3 seconds —all models
Table 2: Camera Performance Specifications
Performance
Gain -10 dB
Gain 0 dB
Gain +10 dB
Min
Typ
Max
Min
Typ
Max
Min
Typ
Max
Dynamic Range
HS-40-04k40
313
1140
208
357
63
114
HS-80-04k40
312
1190
166
357
56
119
HS-80-08k40
312
1920
312
607
100
192
HS-80-08k80
312
1190
166
357
56
119
HS-82-04k80
312
1190
166
357
56
119
Random Noise
DN rms
HS-40-04k40
0.22
0.8
0.70
1.2
2.20
4
HS-80-04k40
0.22
0.8
0.70
1.5
2.1
4.5
HS-80-08k40
0.16
0.8
0.41
0.8
1.3
2.5
HS-80-08k80
0.22
0.8
0.70
1.5
2.1
4.5
HS-82-04k80
0.22
0.8
0.7
1.5
2.1
4.5
SEE nJ/cm2
HS-40-04k40
2.13
0.68
0.21
HS-80-04k40
2.13
0.68
0.21
HS-80-08k40
2.13
0.65
0.21
HS-80-08k80
2.13
0.68
0.21
HS-82-04k80
2.13
0.68
0.21
NEE pJ/cm2
HS-40-04k40
1.9
6.8
1.9
3.2
1.9
3.4
HS-80-04k40
1.9
6.8
1.9
4.1
1.8
3.8
HS-80-08k40
1.1
6.8
1.1
2.2
1.1
2.1
HS-80-08k80
1.9
6.8
1.9
4.1
1.8
3.8
HS-82-04k80
1.9
6.8
1.9
4.1
1.8
3.8
Analog Broadband Responsivity
(DN/nJ/ cm2)
HS-40-04k40
117
352
370
389
1170
HS-80-04k40
117
352
370
389
1170
HS-80-08k40
117
352
370
389
1170
HS-80-08k80
117
352
370
389
1170
HS-82-04k80
117
352
370
389
1170
FPN DN p-p
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Performance
Gain -10 dB
Gain 0 dB
Gain +10 dB
with correction
HS-40-04k40
0.5
2
HS-80-04k40
0.5
2
HS-80-08k40
0.5
2
HS-80-08k80
0.5
2
HS-82-04k80
0.5
2
FPN DN p-p
w/o correction
HS-40-04k40
1
3
2
6
10
18
HS-80-04k40
3
4.5
3
9
HS-80-08k40
3
3
3
9
HS-80-08k80
3
4.5
3
9
HS-82-04k80
3
4.5
3
9
PRNU DN p-p
with correction
HS-40-04k40
3
5.5
HS-80-04k40
4.0
8
HS-80-08k40
3.2
5.5
HS-80-08k80
4.0
8
HS-82-04k80
4.0
8
PRNU %
w/o correction
HS-40-04k40
4
10
5
12
10
25
HS-80-04k40
22
22
10
25
HS-80-08k40
22
22
7
25
HS-80-08k80
22
22
10
25
HS-82-04k80
22
22
10
25
Saturation Output Amplitude
DN
255 typ
DC Offset
DN
3 min
5 typ
6 max
Test conditions for all models, unless otherwise noted:
TDI mode of operation. These specifications are not guaranteed for area mode of
operation.
Line Rate: 10 kHz.
Nominal Gain setting.
Light Source: Broadband Quartz Halogen, 3250 k, with 700 nm IR cutoff filter
installed.
All Max specifications are valid over a 0-50 °C temperature range.
All Typ specifications are measured at 25 °C.
All values are referenced at 8-bit.
1. Maximum using highest Camera Link mode and maximum line rate.
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2. Measured at the front plate.
Figure 1: PRNU Uncorrected (pk-pk) Forward or Reverse @ 10 kHz line rate and 0 dB Gain over
Temperature
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Figure 2: FPN Forward or Reverse @ 10 kHz line rate and 0 dB Gain over Temperature
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Figure 3: Random Noise Forward or Reverse @ 10 kHz line rate and 0 dB Gain over Temperature
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Figure 4: DC Offset Forward or Reverse @ 10 kHz line rate and 0 dB Gain over Temperature
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1.3 Image Sensor
The camera uses Teledyne DALSA’s newest bidirectional TDI sensors. The camera can be
configured to read out in either Forward or Reverse CCD shift direction. Readout
direction is controlled by the software command scd.
Figure 5: 4 Tap Sensor Block Diagram (HS-40-04k40)
1R 2R 3R 4R
2F 3F 4F 1F
Forward CCD Readout Shift Register
Reverse CCD Readout Shift Register
TDIColumn4095
TDI Colum n 1
6 Isolation Rows
6 Isolation Rows1/4
TDI Imaging Region
7µm x 7µm pixels
96 TDI Rows
TDI Column 4096
TDI Column 2
16 STG
32 STG
48 STG
64 STG
80 STG
96 STG
Figure 6: 16 Tap Sensor Block Diagram (HS-80-04k40, HS-80-08k80)
16 STG
32 STG
48 STG
64 STG
80 STG
96 STG
2F 3F 4F 5F 6F 7F 9F1F
Forward CCD Readout Shift Register
Reverse CCD Readout Shift Register
TDIColumn8191
TDI Column 8192
TDI Column 1 TDI Colum n 2
6 Isolation Rows
6 Isolation Rows1/4
TDI Imaging Region
7µm x 7µm pixels
96 TDI Rows
8F 10F 11F12F 13F 14F15F16F
2R 3R 4R 6R 7R 9R
8R 10R 11R12R13R14R15R16R
1R
T1 T2 T3 T4 T5 T6 T7 T8
T1 T2 T3 T4 T5 T6 T7 T8
5R
Camera Link Tap
Camera Link Tap
CCD Tap
CCD Tap
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1.4 Responsivity
Figure 7: Piranha HS Analog Responsivity
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2
Camera Hardware
Interface
2.1 Installation Overview
When installing your camera, you should take these steps:
1. Power down all equipment.
2. Follow the m anu facturer’s instructions to install the framegrabber (if applicable). Be
sure to observe all static precautions.
3. Install any necessary imaging software.
4. Before connecting power to the camera, test all power supplies. Ensure that all the
correct voltages are present at the camera end of the power cable. Power supplies
must meet the requirements defined in section 2.2.2 Power Connector.
5. Inspect all cables and connectors prior to installation. Do not use damaged cables or
connectors or the camera may be damaged.
6. Connect Camera Link and power cables.
7. After connecting cables, apply power to the camera.
8. Check the diagnostic LED. See 2.2.1 LED Status Indicator for an LED description.
You must also set up the other components of your system, including light sources,
camera mounts, host computers, optics, encoders, and so on.
2.2 Input/Output Connectors and LED
The camera uses:
A diagnostic LED for monitoring the camera. See LED Status Indicator in section 2.2.1
LED Status Indicator for details.
This installation
overview assumes you
have not installed any
system components yet.
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!
High-density 26-pin MDR26 connectors for Camera Link control signals, data signals,
and serial communications. Refer to section 2.2.3 Camera Link Data Connector for
details.
One 6-pin Hirose connector for power. Refer to section 2.2.2 Power Connector for
details.
Figure 8: Piranha HS-xx Input and Output Connectors (4k Models)
Figure 9: Piranha HS-xx Input and Output Connectors (8k Models)
WARNING: It is extremely important that you apply the appropriate voltages to your camera.
Incorrect voltages will damage the camera. See 2.2.2 Power Connector for more details.
Camera Link (Base Configuration)
Camera Link (Medium Configuration)
Diagnostic LED
+12VDC to +15 VDC and Ground
Camera Link (Medium or Full Configuration)
Camera Link (Medium or Full Configuration)
Diagnostic LED
+12VDC to +15VDC and Ground
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!
2.2.1 LED Status Indicator
The camera is equipped with a red/ green LED used to display the operational status of
the camera. The table below summarizes the operating states of the camera and the
corresponding LED states.
When more than one condition is active, the LED indicates the condition with the highest
priority. Error and warning states are accompanied by corresponding messages further
describing the current camera status.
Table 3: Diagnostic LED
Priority
Color of Status LED
Meaning
1
Flashing Red
Fatal Error. Camera temperature is too high and
camera thermal shutdown has occurred or a power
on failure has been detected.
2
Solid Red
Warning. Loss of functionality.
3
Flashing Green
Camera initialization or executing a long command
(e.g., flat field correction commands ccp or ccf)
4
Solid Green
Camera is operational and functioning correctly.
2.2.2 Power Connector
Figure 10: Hirose 6-pin Circular Male—Power Connector
Hirose 6-pin Circular Male
5
4
6
2
3
1
Mating Part: HIROSE
HR10A-7P-6S
The camera requires a single voltage input (+12 to +15VDC). The camera meets all
performance specifications using standard switching power supplies, although well-
regulated linear supplies provide optimum performance.
WARNING: When setting up the camera’s power supplies follow these guidelines:
Apply the appropriate voltages
Protect the camera with a fast-blow fuse between power supply and camera.
Do not use the shield on a multi-conductor cable for ground.
Keep leads as short as possible to reduce voltage drop.
Use high-quality linear supplies to minimize noise.
Use an isolated type power supply to prevent LVDS common mode range violation.
Note: Camera performance specifications are not guaranteed if your power supply does not
meet these requirements.
Table 4: Hirose Pin Description
Pin
Description
Pin
Description
1
Min +12 to Max +15VDC
4
GND
2
Min +12 to Max +15VDC
5
GND
3
Min +12 to Max +15VDC
6
GND
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Teledyne DALSA offers a power supply with attached 6’ pow er cable that meets the
Piranha HS camera’s requirem ents, but it shou ld not be considered the only choice. Many
high quality supplies are available from other vendors.
2.2.3 Camera Link Data Connector
Figure 11: Camera Link MDR26 Connector
MDR26 Female 1
14
13
26
Mating Part: 3M 334-31 series
Cable: 3M 14X26-SZLB-XXX-0LC**
The Camera Link interface is implemented as a Base, Medium or Full Configuration in the
Piranha HS cameras depending on the model number. The following table summarizes
the different configurations and lists the configurations available to each Piranha HS
model number.
Table 5: Camera Link Hardware Configuration Summary for Piranha HS-xx Models
Configuration
8 Bit Ports
Supported
Serializer
Bit Width
Number
of Chips
Number of
MDR26
Connectors
Applicable
Camera
Models
Base
A, B, C
28
1
1
HS-40-04k40
Medium
A, B, C, D, E, F
28
2
2
HS-40-04k40
HS-80-08k40
HS-80-08k80
Full
A, B, C, D, E, F, G, H
28
3
2
HS-80-08k40
HS-80-08k80
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