Dane Technologies QuicKART 2000 Series User manual

QuicKART 2000 Series
Service Manual
QuicKART
Electric Utility Machine
Manufactured by:
Dane Technologies, Inc. Phone: [phone]
7105 Northland Terrace Toll Free: 1-888-544-7779
Minneapolis, MN 55428 Fax: [phone]
www.danetechnologies.com
Part No. 970-011 Rev. Date: 3/1/06

Table of Contents
Topic Section
• QuicKART 2000 series Operating Instructions 1
And Diagrams
• QuicKART 2000 series Troubleshooting 2
• QuicKART 2000 series Service Bulletins 3
• QuicKART 2000 series Exploded View Diagrams 4
• QuicKART 2000 series Parts Order Information 5
Note on radio equipment used:
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) This device
must accept any interference received, including interference that may cause undesired
operation.
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
− Reorient or relocate the receiving antenna.
− Increase the separation between the equipment and receiver.
− Connect the equipment into an outlet on a circuit different from that which the
receiver is connected.
− Consult the dealer or an experienced radio/TV technician for help.
The abbreviation IC, before the Canadian Registration Number signifies that registration
was performed based on a Declaration of Conformity indicating that Industry Canada
technical specifications were met. It does not imply that Industry Canada approved the
equipment.
The CE mark, if present, declares that this equipment meets relevant EU Directives and
Standards.

QuicKART 2000 SERIES
Operating Instructions
QuicKART
Electric Utility Machine
Manufactured by:
Dane Technologies, Inc. Phone: [phone]
7105 Northland Terrace Toll Free: 1-888-544-7779
Minneapolis, MN 55428 Fax: [phone]
www.danetechnologies.com
Part No. 970-011 Rev. Date: 3/1/06

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
4
QuicKART 2000 SERIES
Owner’s Manual
Operating Instructions
Table of Contents
QuicKART 2000 WARNINGS & SAFETY NOTES .................................................................... 5
QuicKART 2000 SERIES LABELS .............................................................................................. 7
QuicKART 2000 LABEL LOCATIONS ....................................................................................... 9
QuicKART 2500 LABEL LOCATIONS ....................................................................................... 9
QuicKART 2000 CART STRAP ACCESSORY ......................................................................... 10
UNPACKING THE QuicKART 2000.......................................................................................... 13
QuicKART 2000 IMPORTANT MAINTENANCE NOTES ...................................................... 14
OVERVIEW OF OPERATION ................................................................................................... 15
QuicKART 2000 – TOP VIEW.................................................................................................... 16
QuicKART 2000 – REAR VIEW................................................................................................. 16
QuicKART 2000 – SIDE VIEW................................................................................................... 17
SYSTEM WIRING DIAGRAM................................................................................................... 18
SYSTEM JUNCTION BOX......................................................................................................... 19
SYSTEM JUNCTION BOX DIAGNOSTIC LIGHTS ................................................................ 20
CART COUPLER & ROLLER GUIDE ASSEMBLY ................................................................ 21
ATTACHING THE COLLECTION CART................................................................................. 22
QuicKART HITCHES AND YOKES .......................................................................................... 24
ORIENTATION TO THE QuicKART 2000................................................................................ 31
REMOTE CONTROL .................................................................................................................. 33
CONTROL PANEL...................................................................................................................... 33
OPERATION OF THE QuicKART 2000 .................................................................................... 34
BATTERY CHARGING .............................................................................................................. 36
REMOTE CONTROL: BATTERY CHANGING ....................................................................... 37
REMOTE CONTROL: BATTERY CHANGING DIAGRAM ................................................... 38
PROGRAMMING THE REMOTE CONTROL.......................................................................... 38
QuicKART 2000-2500 MAINTENANCE NOTES ..................................................................... 39
CHANGING FRONT TIRES....................................................................................................... 41
CHANGING REAR TIRE............................................................................................................ 42
TECHNICAL SPECIFICATIONS ............................................................................................... 43
QuicKART WARRANTY............................................................................................................ 44

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
5
QuicKART 2000 WARNINGS & SAFETY NOTES
Please read all the information included in this manual and the service instructions prior
to operating or servicing the QuicKART. In addition, make certain all operators have
been given and passed the certified operators course before using the QuicKART.
IMPORTANT SAFETY NOTE:
THE RED BATTERY PLUG MUST BE DISCONNECTED FROM THE
JUNCTION BOX ANY TIME MAINTENANCE IS BEING PERFORMED
UNDER THE COVER! (See diagram on page 18)
1) The QuicKART is designed to push shopping carts. Any other use of the
QuicKART is prohibited unless specifically endorsed by the manufacturer.
Improper usage and operation of the QuicKART may void the warranty.
2) You must be at least 16 years old with a valid driver’s license or vision test to
operate the QuicKART. In certain states, regulations may require operators to be
older. Please check your states regulations regarding operation of motorized
equipment before using the QuicKART.
3) Never carry passengers on the QuicKART 2000!
4) The QuicKART is equipped with a brake, which automatically engages when the
machine is turned off or not in motion. To avoid an accident, do not leave the
machine parked or unattended on slopes. When the QuicKART is to be left
unattended or in storage, turn it “OFF” and remove the key.
5) Do not leave the QuicKART unattended while it is turned “ON”.
6) Operate the QuicKART at a safe speed; go only as fast as safety considerations
allow. Take into consideration the location of store entrances, sidewalks,
pedestrian and vehicle traffic, driveways, and parking lot layout.
7) Always operate in slow speed when near store guests. Operating conditions,
such as wet or slippery pavement or slopes can affect the stopping distance of
the QuicKART. Do not push more carts than the individual operator can safely
control when those conditions are present. Do not exceed 30 carts at a time
under any circumstance. Refer to your store policy for the maximum cart
number.
8) Verify all warning and emergency labels are legible and mounted in correct areas
shown on drawings shown on pages 7 and 8.
9) Do not drive over curbs or the edges of hardened surfaces higher than one inch.
10) Always look behind the QuicKART before and while operating in reverse.
11) Batteries must be fully charged initially before using the QuicKART.

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
6
12) The electrolyte in a storage battery is an acid, which can cause severe
burns to the skin and eyes. Wear appropriate protective clothing when
working with batteries. Treat all electrolyte spills with an extended flushing
with clear water. Contact a physician immediately if contact is made with
battery acid.
13) Standard batteries do require regular maintenance. It may be necessary to add
distilled water to the batteries.
14) Hydrogen gas is formed when charging the batteries. Use a location with
adequate ventilation when charging QuicKART batteries. Never smoke near
batteries. Do not charge batteries in an area with open flame or where there is
electrical equipment that could cause an electrical arc.
15) Do not lay metal objects (wrenches, screwdrivers, etc.) on any of the batteries to
prevent electrical short circuits.
16) Batteries are heavy. Always use care and proper lifting technique to avoid injury
when removing or replacing batteries.
17) Make sure QuicKART is properly secured when changing tires. (See instructions
on page 41 and 42.)
18) Two options are available to tether the carts together, a strap or a cart restraint
assembly, these are available as accessories. To view the procedure to strap the
carts see the illustration on pages 10 and 11. The cart restraint assembly also
has a strap and adds a spring to allow some motion of the carts in turns but still
controls them.

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
7
QuicKART 2000 SERIES LABELS
The QuicKART 2500 uses label 500-105 instead of 500-021
The QuicKART 2500 uses label 500-108 instead of 500-053

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
8

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
9
QuicKART 2000 LABEL LOCATIONS
QuicKART 2500 LABEL LOCATIONS

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
10
QuicKART 2000 CART STRAP ACCESSORY

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
11

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
12

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
13
UNPACKING THE QuicKART 2000
1) The QuicKART 2000 is typically shipped on a wooden pallet. It comes with
addition individual components that are packaged inside the QuicKART. Care
must be taken not to damage them during the unpacking. The components are:
a) QuicKART, the basic electric machine with two keys,
b) A box including: a Remote Control Transmitter, to remotely control the
QuicKART, and Cart Coupler Hardware (yokes for the cart coupler).
2) Remove all the plastic film that is wrapped around the system components. Take
care not to bend beacon post components (especially the antennas) when
removing the plastic. Cut banding material, which holds the QuicKART to the
pallet.
3) Raise the hood to find a small box containing the remote control, beacon post
bolt and nut, and cart coupler hardware. Remove this box and set it aside.
4) To remove the QuicKART from the pallet, use a sturdy wooden board(s) to
create a ramp. Remove all straps holding the QuicKART to the shipping pallet.
Insert the key and turn on the QuicKART. Turn the twist grip slowly and guide
the QuicKART forward, down the ramp to the floor.
5) Turn “OFF” the QuicKART
6) Make sure the machine is OFF, the Beacon post hinges from a center position on
a bolt and nut already installed. Swing it to an 11:00 o’clock position. Remove
the bolt at the bottom of the beacon post bracket. Replace the bolt in the bottom
holes and tighten lightly. Use care not to damage the wires. Take care not to
damage the antenna, lights or the cable connectors at the ends of this beacon
post.
7) To attach the cart coupler yokes, refer to the diagrams starting on page 21 of the
Owner’s Manual.
8) Each hand-held remote control transmitter operates on a unique pre-
programmed code. For the QuicKART to operate in the Remote Mode, the
receiver, which is in the beacon post, must be programmed to match the hand
held transmitter. See page 38 for directions on how to program the remote
control transmitter.

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
14
QuicKART 2000 IMPORTANT MAINTENANCE NOTES
Check the QuicKART daily, for safe operation.
Improper use or operation of the QuicKART, or the lack of proper maintenance, may
result in decreased performance or damage to the QuicKART. The following parts of
the QuicKART need regular and routine maintenance.
1. Batteries - Add distilled water as necessary. Water levels should be checked
monthly.
2. Tires - Tires are solid (foam filled). Check weekly for wear.
3. Rear Swivel Wheel Bearing - Grease every 6 months (grease gun compatible).
If at any time the QuicKART does not operate correctly, immediately turn it off
and remove the key to prevent further operation. Immediately report any
malfunctions to the store manager responsible for the QuicKART and Dane
Technologies at 1-888-544-7779.
WARNING
Do not permit open flame, sparks or smoking
during maintenance.
Adequate ventilation is essential for safety.
Do not lay metal objects on the batteries.

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
15
OVERVIEW OF OPERATION
The QuicKART is an electrically powered shopping cart collection machine. It has
several unique and patented features, which allow it to be used safely and simply in the
shopping cart collection process.
The QuicKART provides the pushing power for a single employee to safely and easily
move a maximum of 30 shopping carts from the parking lot into the store. Its ability to
operate in remote control mode allows a single employee to steer the chain of carts
from the front of the cart line while controlling the QuicKART as it pushes and follows
from behind.
The QuicKART has proven its ability to work in all types of weather ranging from
extreme heat or cold to rain and snow. The QuicKART has operated dependably in
winter weather as cold as -20 degrees. It will also push carts through loose snow. On
packed snow the QuicKART 2000 will push 10 to 20 carts. Winter operation can be
enhanced with the use of optional snow tires.
The QuicKART operates on a 36-volt battery system. It will operate for up to ten
hours on a single charge. Cold weather will reduce operating time. It will require
eight to ten hours to fully recharge the batteries.
Each hand-held remote control transmitter operates on a unique pre-programmed
code. For the QuicKART to operate in the Remote Mode, the receiver, which is in
the beacon post, must be programmed to match the hand held transmitter, see
page 38 for details. The remote is powered by internal batteries, which should be
changed every two months for dependable operation. The small light on the
remote will cease to operate when the battery needs replacing. After battery
replacement, the remote must be reprogrammed; see page 38 for details.
The QuicKART is a productivity-enhancing tool, which will be most effective when it is
well maintained and used responsibly. Training of employees is very important. Please
read and review this manual. We strongly recommend that a training and operator
certification program be developed and implemented to assure adequate training and
safe operation.
The use of the Dane Technologies’ "Cart Depot" creates an integrated system for cart
collection, which enhances productivity even further. Additional optional accessories
are also available. These include an optional snowplow, snow tires and chains.

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
16
QuicKART 2000 – TOP VIEW
QuicKART 2000 – REAR VIEW

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
17
QuicKART 2000 – SIDE VIEW

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
18
SYSTEM WIRING DIAGRAM

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
19
SYSTEM JUNCTION BOX

Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax [phone]
www.danetechnologies.com 970-011 Rev. 3/1/06
20
SYSTEM JUNCTION BOX DIAGNOSTIC LIGHTS
Supply Fault: There are two conditions that cause this diagnostic light to come on:
1. When this light remains on (but not flashing) it indicates the
machine was turned off by pushing on the Red emergency button on
the control panel. The machine will not function while the light is on.
To reset, pull out the button, turn the key switch off, then on again.
This condition does not require service. (The key switch is the
correct way to turn off the machine when it is stored or set aside for
periods of time.)
2. When this light is flashing, it indicates that there is a problem in
either the beacon post or the control panel. In a fault condition the
“supply fault” light starts flashing as soon as the machine is turned
on with the key switch. The machine will not function while the light
is flashing. The control panel lights may remain lighted for 3-
seconds then shut down but the fault light will remain flashing as
long as the fault condition exists.
To determine if the problem is in the beacon post, turn off the
machine with the key switch, unplug the cable leading to the beacon
post then turn the key switch on again. If the problem is in the
beacon post the machine will operate normally but only in the
“manual” mode. If the problem is somewhere in the control panel
circuitry, the fault light will continue to flash and the panel lights will
go off in about 3 seconds.
Remote Brake: LED lights to indicate presence of “Brake” command from receiver.
It has no effect in manual mode.
Remote Slow: LED lights to indicate presence of “Slow” drive command from
receiver. Must light in conjunction with “Drive” Command LED in
“Remote” mode in order to operate machine. It has no effect in
manual mode.
Remote Fast: LED lights to indicate presence of “Fast” drive command from
receiver. Must light in conjunction with “Drive” command LED in
“Remote” mode in order to operate machine. It has no effect in
manual mode.
Drive Command: LED lights to indicate drive signal is being sent to motor control.
Low Battery: LED lights when battery voltage is too low to operate machine
properly (below approximately 27 volts).
Hour Meter: Hourglass symbol blinks every ten seconds when drive command is
present to indicate that meter is timing machine operation.