Danfoss VLT 6000 User manual

READ THESE
INSTRUCTIONS FIRST
VLT®6000 Adjustable Frequency Drive
Option Enclosure
Unpacking and Installation
Instructions
Pub No. 175R5358
May 2000

3
General
For an option enclosure containing a bypass stored prior to
installation,ensureastoragetemperaturerangebetween
13° F (–25° C) to 149° F (65° C).
Dimensionsforthe 1200 option enclosure, 600 option
enclosureand their associated shipping containersin inches
and millimeters are shown in the table below.
To lessen the possibility of damage, it is recommended that
the option enclosure be located as close to the final
installation site as possible prior to removing the shipping
crate.
thgieHhtdiWhtpeD
mm0021 sissahC sehcni1.97 )mm0102( sehcni2.74 )mm0021( sehcni6.32 )mm006(
mm0021:etarC .ni5.19 )mm4232( ni0.35 )mm6431( .ni0.03 )mm267(
sissahCmm006 sehcni1.97 )mm0102( sehcni6.32 )mm006( sehcni6.32 )mm006(
mm006:etarC .ni5.19 )mm4232( ni0.35 )mm6431( .ni0.03 )mm267(
Option Enclosure Base Installation
A mounting base is provided to secure the option enclosure
intoposition (see figure 1).
1. Assemblemountingbaseinaccordancewith
manufacturer'sinstructions.
2. Do not assemble side access panel of mounting base,
on appropriate side, to allow for electrical cable access
for connection to drive.
3. Ensure that mounting base is level.
Figure 1. 1200 Chassis Mounting Base
23.6
(600)
47.2
(1200)
7.8
(200)

4
CAUTION
!
DO NOT lift unit in the following manner.Damage
to casing may result, making front door panels
inoperable.
Proper lifting method
Figure 3. Option Enclosure Lift
Unpacking the Option Enclosure
Removetheoption enclosure shipping crate in accordance
with the following instructions.
1. Remove top panel of crate by prying up metal locking
tabs that secure top panel (see figure 2).This allows
access to lifting rings located on top of option enclosure.
2. Use a forklift or other lifting device to ensure stability of
option enclosure.Position lifting device securely.
3. Use a spreader bar or similar device to distribute weight
evenly on all four lifting rings (see figure 3). Lift option
enclosure several inches to clear crate bottom for
removal.
4. Removeremainingcratepanelsby prying up metal
locking tabs.
CAUTION
!
WD
H
Locking tab
Figure 2. Shipping Crate (1200 mm shown)
A forklift or other lifting device with a qualified
operatorisneeded to removetheoption enclosure
from the crate.
Positioning
After unpacking, the enclosure option is ready to be lifted
prior to mounting on the base.

5
600 Option Enclosure1200 Option Enclosure
79.1
(2010)
47.2
(1200)
23.6
(600)
Bottom Access Panel
23.6
(600) 23.6
(600)
Bottom Access Panel
79.1
(2010)

6
Observe all warnings and safety precautions as
well as all local electrical codes and the National
Electrical Code (NEC).
WARNING
!
Bottom Access Panel Removal
The bottom access panel of the option enclosure must be
removed prior to installation to provide access to the
electrical cabling.The bottom panel is divided into sections.
Remove the desired panel sections, as required, by
removing the set screws holding the panel in place. Protect
theelectrical cables and connection wiringagainstdamage
duringinstallation.
Mounting Option Enclosure to Base
Align the holes on the bottom of the option enclosure with
thecorresponding holes on the mountingbase.Fastenthe
enclosuretothe base with the attaching hardwaresupplied
withtheoption enclosure.
Electrical Connections
Wire the option enclosure to theVLT drive in accordance
withthefollowingprocedure.
1. Connectinputpowercables(typicallylabeled 5L1, 5L2,
and 5L3) to drive input power connections R/L1, S/L2,
andT/L3 (terminals 91, 92, and 93).Refer to customer
connectiondiagramfor details.
2. Connectoutputpowercables(typically labeled 2T1, 2T2,
and 2T3) from option to drive output connection U/T1,
V/T2, andW/T3 (terminals 96, 97, and 98).Refer to
customerconnection diagram for details.
3. Connectcontrolwires(providedloose in bottom of option
enclosure) toVLT drive control terminals in accordance
withschematic diagram provided with option.
Connect the drive and option assembly to the building
electrical system in accordance with the following procedure.
1. Connect3-phaseACinputpowertooptionenclosure
terminalsL1,L2,and L3. Connect ground wire to ground
terminalinside of option enclosure.
2. Connect3-phaseACmotorleadstooption enclosure
terminalsT1,T2,andT3.Connectmotor groundto
groundterminalinsideof option enclosure.
3. Connect external control wires to drive and option in
accordancewithcustomerconnectiondiagramprovided
with option.Note that terminal block TB1 (TB2, etc.) is
locatedin option enclosure.
Operating Instructions
Seethe Installation,Operation and Maintenance Manual
(documentnumber23-6108-00) fortheVLT6000Adjustable
FrequencyDriveforoperatinginstructions.

Danfoss Graham
Division of Danfoss Inc.
8800 West Bradley Road
P.O. Box 245041
Milwaukee, Wisconsin 53224-9541
Phone: [phone] Fax: [phone]
Toll Free: 800-621-8806
E-mail: [email protected]
Web page: http://www.grahamdrives.com
Copyright©2000DanfossGraham