Danfoss VLT DeviceNet MCA 104 Operating instructions

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT®DeviceNet MCA 104
VLT®Frequency Converter Series • FC 102 • FC 202 • FC 301/302
vlt-drives.danfoss.com

Contents
1 Introduction 3
1.1 Purpose of the Manual 3
1.2 Additional Resources 3
1.3 Document and Software Version 3
1.4 Product Overview 3
1.5 Approvals and Certications 4
1.6 Symbols, Abbreviations and Conventions 4
2 Safety 5
2.1 Safety Symbols 5
2.2 Qualied Personnel 5
2.3 Safety Precautions 5
3 Conguration 7
3.1 Congure the DeviceNet Network 7
3.2 Congure the Master 8
3.3 Congure the Frequency Converter 8
4 Control 9
4.1 DeviceNet Process Control Modes 9
4.2 I/O Assembly Instances 10
4.3 Process Data 10
4.4 ODVA Control Prole 11
4.5 FC Control Prole 13
5 Parameter Access 17
5.1 Explicit Messages 17
5.2 Object Classes 17
5.3 DeviceNet Object Classes 18
5.4 Danfoss Object Classes 27
6 Parameters 28
6.1 Parameter Description 28
6.2 Parameter List 36
6.3 Data Types Supported 37
7 Application Examples 38
7.1 Example: Working with Instance 101/151 Process 38
8 Troubleshooting 40
8.1 LED Status 40
8.2 No Communication with the Frequency Converter 41
Contents Programming Guide
MG92F102 Danfoss A/S © 12/2015 All rights reserved. 1

8.3 Frequency Converter Does Not Respond to Control Signals 41
8.4 Warnings and Alarms 44
Index 46
Contents VLT®DeviceNet MCA 104
2 Danfoss A/S © 12/2015 All rights reserved. MG92F102

1 Introduction
1.1 Purpose of the Manual
The VLT®DeviceNet MCA 104 Programming Guide provides
information about conguring the system, controlling the
frequency converter, parameter access, programming,
troubleshooting, and some typical application examples.
The programming guide is intended for use by qualied
personnel who are familiar with the VLT®frequency
converter, with DeviceNet technology, and with the PC or
PLC that is used as a master in the system.
Read the instructions before programming and follow the
procedures in this manual.
VLT®is a registered trademark.
1.2 Additional Resources
Resources available for the VLT®frequency converter and
optional equipment:
•The VLT
®
Operating Instructions provide the
necessary information for getting the VLT®
frequency converter up and running.
•The VLT
®
Design Guide provides detailed
information about capabilities and functionality
to design motor control systems.
•The VLT
®
Programming Guide provides greater
detail on working with parameters and many
application examples.
•The VLT
®
DeviceNet MCA 104 Installation Guide
provides information about installing the
DeviceNet and troubleshooting.
•The VLT
®
DeviceNet MCA 104 Programming Guide
provides information about conguring the
system, controlling the VLT®frequency converter,
parameter access, programming, troubleshooting,
and some typical application examples.
Supplementary publications and manuals are available
from Danfoss. See vlt-drives.danfoss.com/Support/Technical-
Documentation/ for listings.
1.3 Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version
MG92F1xx First edition. 4.4x
Table 1.1 Document and Software Version
1.4 Product Overview
This programming guide relates to the DeviceNet interface.
Ordering number:
•130B1102 (non-coated version).
•130B1210 (conformal coated version).
DeviceNet is a low-level network that standardizes
communications between industrial devices (sensors, limit
switches, motor controls) and high-level devices
(controllers). DeviceNet follows the Open Systems Intercon-
nection (OSI) model and is based on CAN technology for
media access control and physical signaling.
DeviceNet systems can be congured to operate in a
master/slave or a distributed control architecture using
peer-to-peer communication. Up to 63 nodes in a multi-
drop network topology are supported. By using the same
cable for communication, communication options can be
powered directly from the bus. Nodes can be removed or
inserted without powering down the network.
Each node on the network has its own unique media
access control identier (MAC ID) to distinguish it on the
network. The access control is based on the CSMA/CA
(carrier sense multiple access/collision avoidance) principle,
meaning that all nodes may have access to the network at
the same time. When 2 nodes attempt to get control of
the network bus simultaneously, the CAN protocol resolves
the issue by arbitration. In this way, collisions on the
network are avoided.
DeviceNet denes device proles for devices belonging to
specic classes. For other devices, dene a custom class to
make it DeviceNet compatible. All the above enhances the
interchangeability and interoperability of the network.
24 V
Trunk line
Power supply
Drop lines 1
RT=Termination resistors
RTRT
195NA228.10
1 1 1
1
Illustration 1.1 Topology
Introduction Programming Guide
MG92F102 Danfoss A/S © 12/2015 All rights reserved. 3
11

VLT®DeviceNet MCA 104 is designed to communicate with
any master abiding by the DeviceNet standard. It is
intended for use with:
•VLT®HVAC Drive FC 102
•VLT®AQUA Drive FC 202
•VLT®AutomationDrive FC 301/FC 302
1.5 Approvals and Certications
More approvals and certications are available. For more
information, contact a local Danfoss partner.
1.6 Symbols, Abbreviations and
Conventions
Abbreviation Denition
ACK ACKnowledge
BOC Bus o counter
BOOL Boolean expression
CAN Controller area network
CSMA/CA Carrier sense multiple access/collision avoidance
COS Change of state
CTW Control word
EDS Electronic data sheet
EMC Electromagnetic compatibility
ETR Electronic thermal relay
FIFO First in rst out
HF High frequency
HPFB High performance eldbus
I/O Input/output
ISO International standards organization
LCD Liquid crystal display
LED Light emitting diode
LSB Least signicant bit
MAC ID Media access control identier
MAV Main actual value
MRV Main reference value
MSB Most signicant bit
N/A Not applicable
ODVA Open DeviceNet Vendor Association
OSI Open systems interconnection
PC Personal computer
PCD Process data
PIW Peripheral input word
PLC Programmable logic control
PNU Parameter number
PPO Parameter-process data object
QW Peripheral output word
Abbreviation Denition
SINT Signed integer
STW Status word
VSD Variable speed drive
UDINT Unsigned double integer
UNIT Unsigned integer
USINT Unsigned short integer
Table 1.2 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information.
Italicized text indicates:
•Cross reference.
•Link.
•Parameter name.
•Parameter group name.
•Parameter option.
•Footnote.
Introduction VLT®DeviceNet MCA 104
4 Danfoss A/S © 12/2015 All rights reserved. MG92F102
11

2 Safety
2.1 Safety Symbols
The following symbols are used in this manual:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE
Indicates important information, including situations that
can result in damage to equipment or property.
2.2 Qualied Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble-
free and safe operation of the frequency converter. Only
qualied personnel are allowed to install and operate this
equipment.
Qualied personnel are dened as trained sta, who are
authorized to install, commission, and maintain equipment,
systems, and circuits in accordance with pertinent laws and
regulations. Additionally, the qualied personnel must be
familiar with the instructions and safety measures
described in these operating instructions.
2.3 Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC supply, or load sharing.
Failure to perform installation, start-up, and maintenance
by qualied personnel can result in death or serious
injury.
•Only qualied personnel must perform instal-
lation, start-up, and maintenance.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
DC supply, or load sharing, the motor may start at any
time. Unintended start during programming, service, or
repair work can result in death, serious injury, or
property damage. The motor can start with an external
switch, a eldbus command, an input reference signal
from the LCP or LOP, via remote operation using MCT 10
Set-up Software, or after a cleared fault condition.
To prevent unintended motor start:
•Press [O/Reset] on the LCP before
programming parameters.
•Disconnect the frequency converter from the
mains.
•Completely wire and assemble the frequency
converter, motor, and any driven equipment
before connecting the frequency converter to
AC mains, DC supply, or load sharing.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors that
can remain charged even when the frequency converter
is not powered. Failure to wait the specied time after
power has been removed before performing service or
repair work can result in death or serious injury.
•Stop the motor.
•Disconnect the AC mains and remote DC-link
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
•Disconnect or lock the PM motor.
•Wait for the capacitors to discharge fully before
performing any service or repair work. The
waiting time is specied in the relevant
frequency converter operating instructions,
Chapter 2 Safety.
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
•Ensure the correct grounding of the equipment
by a certied electrical installer.
Safety Programming Guide
MG92F102 Danfoss A/S © 12/2015 All rights reserved. 5
22

WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
•Ensure that only trained and qualied personnel
perform installation, start-up, and maintenance.
•Ensure that electrical work conforms to national
and local electrical codes.
•Follow the procedures in this guide.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury when the frequency converter is not
properly closed.
•Ensure that all safety covers are in place and
securely fastened before applying power.
Safety VLT®DeviceNet MCA 104
6 Danfoss A/S © 12/2015 All rights reserved. MG92F102
22

3Conguration
3.1 Congure the DeviceNet Network
All DeviceNet stations that are connected to the same bus
network must have a unique station address. Select the
DeviceNet address of the frequency converter via:
•Address switches (default 63).
•Parameter 10-02 MAC ID (default 63).
•Class code 0X03, instance 1, attribute 1.
Illustration 3.1 VLT®DeviceNet MCA 104 Interface
3.1.1 Setting the DeviceNet Address using
the Address Switches
NOTICE
Switch o the power supply before changing the address
switches. The address change comes into eect at the
next power-up, and can be read in parameter 10-02 MAC
ID.
Set the address switches to give the option a unique ID.
Select an address range from 0–63 (factory setting 63)
according to Table 3.1.
Switch 8 7 6 5 4 3 2 1
Address value – – +32 +16 +8 +4 +2 +1
5 – – OFF OFF OFF ON OFF ON
20 – – OFF ON OFF ON OFF OFF
35 – – ON OFF OFF OFF ON ON
Table 3.1 Settings for the Address Switches
3.1.2 Setting the DeviceNet Address via
Parameter 10-02 MAC ID
Set the address via parameter 10-02 MAC ID if the hardware
switches are set to 63 (factory setting). The address change
comes into eect at the next power-up.
3.1.3 Setting the DeviceNet Address with
the Object Class Code 0x03, Instance
1, Attribute 1
Set the address via the DeviceNet object class code 0x03
attribute 1 command when the address switch is set to 63
(factory setting). A new address becomes eective
immediately after the class code 0x03, instance 1, attribute
1 command.
3.1.4 Setting the Baud Rate
All DeviceNet stations connected to the same bus network
must have the same baud rate. Select the baud rate of the
frequency converter via:
•Address switches.
•Parameter 10-01 Baud Rate Select (default 125
kBd).
•Object class code 0x03, instance 1, attribute 2.
3.1.5 Setting the DeviceNet Baud Rate
using the Address Switches
NOTICE
Switch o the power supply before changing the address
switches. The baud rate change comes into eect at the
next power-up, and can be read in parameter 10-01 Baud
Rate Select.
Use the address switches to select a baud rate of 125 k
baud (factory setting), 250 k baud, or 500 k baud, see
Table 3.2:
Baud rate switch 8 7
Parameter 10-01 Baud Rate Select 1 1
125 kBd 0 0
250 kBd 0 1
500 kBd 1 0
Table 3.2 Address Switches
Conguration Programming Guide
MG92F102 Danfoss A/S © 12/2015 All rights reserved. 7
33

3.1.6 Setting the DeviceNet Baud Rate via
Parameter 10-01 Baud Rate Select
Set the baud rate via parameter 10-01 Baud Rate Select if
the address switches 1 and 2 are set to ON (factory
setting). The baud rate change comes into eect at the
next power-up.
3.1.7 Setting the DeviceNet Baud Rate with
the Object Class Code 0x03, Attribute
2
Set the baud rate via the DeviceNet object class code 0x03
attribute 2 command, when the address switches 1 and 2
are set to ON (factory setting). A new baud rate becomes
eective immediately after the class code 0x03 attribute 2
command.
3.2 Congure the Master
3.2.1 EDS File
A large part area of the system conguration is the setting
of application-related parameters. EDS (Electronic Data
Sheet) les simplify the setting up of most of the
DeviceNet congurable parameters. For o-line congu-
ration, Danfoss provides a generic English EDS le covering
all voltage and power sizes. Download the EDS le from
www.danfoss.com/drives.
NOTICE
The EDS le does not contain all parameters. It contains
only a selected, limited number of parameters with
generic minimum, maximum, and default values.
3.3 Congure the Frequency Converter
3.3.1 Frequency Converter Parameters
Note the following parameters when conguring the
frequency converter with a DeviceNet interface. Refer to
chapter 6 Parameters for more details of each parameter.
•Parameter 0-40 [Hand on] Key on LCP.
If the Hand key on the frequency converter is
activated, control of the frequency converter via
the DeviceNet interface is disabled. After initial
power-up the frequency converter automatically
detects whether a eldbus option is installed in
slot A, and sets parameter 8-02 Control Word
Source to [3] Option A. If an option is added to,
changed in, or removed from an already commis-
sioned frequency converter, it does not change
parameter 8-02 Control Word Source but enters trip
mode, and the frequency converter shows an
error.
•Parameter 8-10 Control Word Prole (see
chapter 4 Control). Select between the Danfoss FC
Prole and the ODVA prole. Select the desired
DeviceNet instance in parameter 10-10 Process
Data Type Selection.
•Parameter 8-50 Coasting Select to
parameter 8-56 Preset Reference Select (see
chapter 6 Parameters). Selection of how to gate
the DeviceNet control commands with digital
input command of the control card.
NOTICE
When parameter 8-01 Control Site is set to [2] Control
word only, the settings in parameter 8-50 Coasting Select
to parameter 8-56 Preset Reference Select is overruled,
and all act on bus control.
•Parameter 8-03 Control Word Timeout Time to
parameter 8-05 End-of-Timeout Function. The
reaction in the event of a bus timeout is set via
these parameters.
•Parameter 10-10 Process Data Type Selection.
Default is 125 kbps.
•Parameter 10-02 MAC ID. Default is 63.
Conguration VLT®DeviceNet MCA 104
8 Danfoss A/S © 12/2015 All rights reserved. MG92F102
33