Danfoss KP Series User manual

© Danfoss A/S RI.5D.A2.22 →DKRCC.PI.C0A.A1.22-520H2749 1
Pressure Controls
KP 61 →81
KP 61, 62, 63, 68, 69 vapor charge
KP 71, 73, 75, 77, 79, 81 adsorption charge (cross ambient)
Types
Auto reset Manual reset Auto reset
(w/o hand knob) w/ hand switch
Bulb types
Mounting requirement
Vapor charge
Max. bulb temperature Ambient temperatures
Enclosure
CAUTION: The mounting panel must be plane to avoid damage of control.
Cable entry Required cap. tube length on evaporator
80 in. cap. tube: min. 16 in.
196 in. cap. tube: min. 22 in.
060R9748
060R9748
INSTRUCTIONS

2 RI.5D.A2.22 →DKRCC.PI.C0A.A1.22-520H2749 © Danfoss A/S
Wiring
CAUTION: Disconnect power supply before
wiring connections are made to avoid
possible electrical shock or damage to
equipment.
All wiring should conform to the National
Electrical Code and local regulations.
Terminal block
CAUTION: Use terminal screws furnished in
the contact block.
Use tightening torque 20 lb. in. (2.3 Nm).
Use copper wire only.
Contact load ratings
Load Option A
CUT-OUT on temperature drop
Wire terminals 1-4:
CUT-IN = High Set Point (HSP)
see “Setting”
CUT-OUT = Low Set Point (LSP)
see “Setting”
Terms 1-4 close on temperature rise
Terms 1-4 open on temperature drop
Example: CUT-IN = +50°F (+10°C)
CUT-OUT = +40°C (+4.5°C)
This means
CUT-IN = HSP = +50°F (+10°C)
and
CUT-OUT = LSP = +40°F (+4.5°C)
Note:
⇑ = Bellows movement on pressure rise
⇓ = Bellows movement on pressure drop
The free terminal can be used for signal
purpose.
Load Option B
CUT-OUT on temperature rise
Wire terminals 1-2:
CUT-IN = Low Set Point (LSP)
see “Setting”
CUT-OUT = High Set Point (HSP)
see “Setting”
Terms 1-2 close on temperature drop
Terms 1-2 open on temperature rise
Example: CUT-IN = +32°F (+0°C)
CUT-OUT = +50°F (+10°C)
This means
CUT-IN = LSP = +32°F (+0°C)
and
CUT-OUT = HSP = +50°F (+10°C)
Manual reset
To resume control operation after safety cut-
out, push reset knob as indicated.
Note:
Man. reset is possible only after a
temperature rise of xed dierential (example
5.4°F)
Note:
use FINGERS ONLY!
(Do NOT use
screwdriver)
KP w/ manual reset
Note:
Push manual reset knob during manual
tripping.
Manual tripping
(Electrical contacts/wiring test)
Note:
use FINGERS ONLY!
(Do NOT use screwdriver)
KP w/ auto reset
Main
lever
Contacts
position
Main
lever
Contacts
position
Contacts
position
Contacts
position
120 V a.c. 16 FLA, 96 LRA
240 V a.c. 8 FLA, 48 LRA
240 V .c. 12 W pilot duty

© Danfoss A/S RI.5D.A2.22 →DKRCC.PI.C0A.A1.22-520H2749 3
Adjustment spindles location
Note!
Remove lockplate before thermostat
adjustment. Replace lockplate after
adjustment (if desired).
RANGE DIFFERENTIAL
See printed instruction on top of control See printed instruction on top of control
increase temp. (warmer): turn CW Increase: turn CW
decrease temp. (colder): turn CCW decrease: turn CCW
(use adjustment knob) (use adjustment knob or screwdriver)
Determination of dierential
For KP w/ vapor charge and auto. reset (KP 61, KP 62, KP 63, KP 68, KP 69): Use graphs to determine correct dierential
Example:
HSP = +45°F (+5.6°C) => DIFF (from graph):
LSP = +32°F (0°C 13°F (7.2°C) (value which has to be
set on di. scale). For KP w/ adsorption charge (KP 71, KP 73, KP 75, KP 77, KP 79, KP 81):
The dierential will be HSP less LSP
Example: HSP – LSP = DIFF.
45°F – 35°F = 10°F
(7°C) (5°C) (2°C)
Note:
(Load Option A) (Load Option B)
CUT-IN = HSP or CUT-IN = LSP
CUT-OUT = LSP CUT-OUT = HSP
See “Wiring”

4 RI.5D.A2.22 →DKRCC.PI.C0A.A1.22-520H2749 © Danfoss A/S
Setting
For KP 61, 62, 63, 68, 69, 71, 73, 75, 77, 79 and 81 w/ AUTO RESET KP 61 and KP 71 w/ MAN. RESET
1. Adjust range spindle to desired 1. Adjust range spindle to desired
HIGH SET POINT (use hand knob) LOW SET POINT
2. Adjust dierential spindle to 2. DIFFERENTIAL is xed.
desired DIFFERENTIAL Value printed on scale plate
Note:
To nd correct dierential, see “Determination of dierential”
HIGH SET POINT minus DIFFERENTIAL equals LOW SET POINT HIGH SET POINT minus DIFFERENTIAL equals LOW SET POINT
Example: Example:
HSP – DIFF. = LSP HSP – DIFF. = LSP
45°F – 10°F = 35°F 37.4°F – 5.4°F = 32°F
(7°C) (5°C) (2°C) (3°C) (3°C) (0°C)
KP w/ hand switch CAUTION:
• Hand switch breaks circuit by micro contact gab.
• Use hand switch for service on refrigeration parts only
• Cut out main switch before service on electrical parts
KP 61 060L2003 Vapor charge
KP 73 060L2014 Adsorption charge
Switch position Contacts position
Aut. Automatic control operation
μ Stop 1 and 2 are closed