darda BP2 User manual

English / 6000 0509 00
Product Manual
Hydraulic Aggregate 2
Translation of the original product manual

by Darda GmbH
Darda GmbH, Blumberg, retains the copyright to this documentation.
This documentation is solely intended for the operator and his personnel.
The content of this documentation (text, figures, drawings, graphics, plans,
etc.) may not be copied or distributed in part or in full without our consent in
writing, nor can it be used without authorisation for competitive purposes or
given or made accessible to third parties.
Darda GmbH
Im Tal 1
D – 78176 Blumberg
Phone: + 49 / 0 77 02 / 43 91-0
Fax: + 49 / 0 77 02 / 43 91-12
E-mail: [email protected]
Internet: http://www.darda.de
Product Manual: Hydraulic Aggregate 2
Version: 1.0 English
Release date: 01/2013
We reserve the right to change the design and device for the improvement of
the product.

English / 6000 0509 00
Information Manual
Hydraulic Aggregate 2
Translation of the original information manual

by Darda GmbH
Darda GmbH, Blumberg, retains the copyright to this documentation.
This documentation is solely intended for the operator and his personnel.
The content of this documentation (text, figures, drawings, graphics, plans,
etc.) may not be copied or distributed in part or in full without our consent in
writing, nor can it be used without authorisation for competitive purposes or
given or made accessible to third parties.
Darda GmbH
Im Tal 1
D – 78176 Blumberg
Phone: + 49 / 0 77 02 / 43 91-0
Fax: + 49 / 0 77 02 / 43 91-12
E-mail: [email protected]
Internet: http://www.darda.de
Information Manual: Hydraulic Aggregate 2
Version: 1.0 English
Release date: 01/2013
We reserve the right to change the design and device for the improvement of
the product.

Outline of Product Manual
IM Hydraulic Aggregate 2, Version 1.0 01/2013 I
Outline of Product Manual
The entire documentation of the hydraulic aggregate includes:
Product Manual
– Information Manual (IM)
– for the operator of the device
– Operating Manual (OM)
– for the operator and
– for the technical supervisor of the device
Outlined Overview of the Entire Documentation
Outlined Overview of the Information Manual (for the operator)
Information Manual (IM)
Chapter Content
1 Introduction
2 Device Data Sheet
3 Technical Data
4 Instructions for Servicing, Maintenance and Repair
5 Information for Disposal
A Appendix A – Signature List
Outlined Overview of the Operating Manual
(for the operator and technical supervisor)
Operating Manual (OM)
Chapter Contents
1 Introduction
2 Safety Instructions
3 Description of Device and Operations
4 Assembly / Disassembly
5 Commissioning / Shut-down Procedure
6 Hydraulic Aggregate Operation
7 Maintenance / Cleaning
8 Accessories
9 Disposal
10 Technical Data

Table of Contents (IM)
II IM Hydraulic Aggregate 2, Version 1.0 01/2013
Table of Contents (IM)
Chapter Subject Page
1 Introduction 1
1.1 Preface 1
1.2 Product Identification / Product Information 2
1.3 Storage 2
1.4 Definition of Terms 2
1.5 Responsibility of the Operator 3
1.5.1 Definition of specialists / authorised personnel 4
1.6 Intended Use 5
1.7 Limited Service Life 6
1.8 Complaints 6
1.9 Guarantee and Liability 7
1.10 Declaration of Conformity 7
2 Device Data Sheet 8
3 Technical Data 9
3.1 Technical Data for Hydraulic Aggregates 9
4 Instructions for Servicing, Maintenance
and Repair 10
5 Information for Disposal 11
5.1 General Information 11
5.2 Disposal of Old Oil 11
A Appendix A – Signature List 12

1 Introduction
IM Hydraulic Aggregate 2, Version 1.0 01/2013 1
1 Introduction
1.1 Preface
Dear – Customer,
– Operator,
By acquiring a hydraulic aggregate from Darda GmbH, you are the owner of one
of the latest generation of hydraulic devices. The hydraulic aggregates are setting
new standards for performance, quality and use in the proven Darda tradition.
To ensure the technical possibilities of this device over the long term, it is neces-
sary to familiarise the operating and maintenance personnel with the handling,
conversion, maintenance, etc.
Staff is familiarised by
– a training session at the manufacturer and
– this product manual.
To exclude malfunctioning and damage to the device as much as possible, give
the concerned personnel the option to participate in a training session and to
familiarise themselves with the functions of the device by using this product
manual.
Best wishes,
DardaGmbH

1 Introduction
2 IM Hydraulic Aggregate 2, Version 1.0 01/2013
1.2 Product Identification / Product Information
Validity
The descriptions in this product manual refer solely to the hydraulic aggregates as
they are described in the device data sheet (chapter 2) and were developed
and built by the manufacturer.
Please enter the name plate data of your hydraulic aggregate in the device data
sheet, if the manufacturer has not already done this.
When making complaints or queries, please cite the data entered in the device da-
ta sheet.
Product information
The hydraulic aggregates from Darda GmbH are designed to supply hydraulic
stone and concrete splitters and combination shears from Darda GmbH.
The engines/motors are available in various variants
– Petrol engine (BP2)
– Electric motor (EP2)
– Pneumatic motor (AP2).
1.3 Storage
This information manual is a component of the entire documentation for the de-
vice and must always be stored in the vicinity of the device so it is immediately
available if need be.
1.4 Definition of Terms
In this product manual, the hydraulic aggregates are described as a device in the
following sections.

1 Introduction
IM Hydraulic Aggregate 2, Version 1.0 01/2013 3
1.5 Responsibility of the Operator
The operator is required to allow work with the device only by experts who
– were sufficiently trained in accordance with the activities to be carried out.
– know the fundamental requirements for work safety and the prevention of acci-
dents and have been familiarised with the handling of the device by qualified
staff.
– have read and understood the safety and warning information in this documen-
tation.
Please heed the following instructions in the interest of all staff:
Supplement this documentation with the generally valid, legal and otherwise
binding regulations for work safety, accident prevention and environmental pro-
tection, and inform the personnel working with the device about this!
Supplement this documentation with instructions taking into account specific
operating features e.g. regarding the organisation of work, processes, person-
nel deployed (including duty of supervision and notification)!
Clearly determine the responsibilities of the staff for operating, cleaning,
maintenance, etc.!
Check at regular intervals whether the personnel bears the danger and safety
information in mind during work!
Take measures to ensure the device is only operating when in safe and perfect
operating condition!
Have the device cleaned and serviced at regular intervals!
Do not let any structural changes be made (with the exception of those de-
scribed in the documentation) without written approval from the manufacturer!
Ensure that persons who were not familiarised with the residual risks of the de-
vice via the safety information do not enter the danger zone of the device!
The operator in charge or the construction management team is solely respon-
sible for securing the construction site / demolition site and its surroundings.
Before beginning work, the persons responsible for the construction site / demo-
lition site must ensure that there are no dangers, particularly when cable net-
works for supplying energy or dangerous materials are present.
OM, 2 Safety Instructions

1 Introduction
4 IM Hydraulic Aggregate 2, Version 1.0 01/2013
1.5.1 Definition of specialists / authorised personnel
Physical or material damage can result from unqualified intervention in the device.
Only qualified personnel may operate, clean and maintain the device for this rea-
son.
Qualified personnel in this sense are persons who
are familiar with the safety concepts of the hydraulic aggregates.
are trained as operating personnel in handling hydraulic aggregates and know
the content of the product manual related to operation and controlling.
have received appropriate training from qualified personnel.
were authorised – due to their schooling, experience and training as well as
their knowledge of the relevant norms, conditions, accident prevention require-
ments, structural calculations and operating circumstances by the person in
charge of the safety of the device – to carry out the required activities and can
recognise and avoid possible dangers.

1 Introduction
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1.6 Intended Use
The hydraulic aggregate from Darda GmbH with pressure relief valve is designed
solely for driving the Darda GmbH devices specified for it.
The hydraulic aggregate is only intended
– for use within fixed buildings,
– for use outdoors,
– for mobile use,
– for commercial use,
– for connecting to public supply networks,
– for use by persons aged 14 and over,
– for use by laymen.
All possible forms of device use that are not expressly described under in-
tended use and the conditions thereof are not permitted.
The operator and maintenance staff must have sufficient knowledge of one official
language.
The device may be used in the following places and surroundings:
– demolition sites within and outside fixed buildings.
– site traffic routes when used by construction machinery and vehicles directly at
the installation site.
– environments with high levels of dust and splash water.
Interface:
The device's hydraulic connection takes the form of hoses with direct screw unions
or quick-release couplings.
The nominal hydraulic rating is 50 MPa (500 bar), 1.6 l/min.

1 Introduction
6 IM Hydraulic Aggregate 2, Version 1.0 01/2013
1.7 Limited Service Life
The service life of the hydraulic hoses is limited.
Regardless of the number of operating hours, have the hydraulic hoses replaced
by the manufacturer or a person authorised by the manufacturer every 6 years.
The date of manufacture is printed on the hoses.
Before using the device, always check its overall condition, safety and
ability to operate.
1.8 Complaints
Damage claims arising from transport damage will only be honoured if the manu-
facturer and the delivery company are notified immediately.
Fill out a damage report immediately for the returned shipment (due to transport
damage / repairs) and send the parts back to the manufacturing plant in their
original packaging, if possible.
Record possible transport damage on the shipping documents upon receipt of
the goods!
Enclose the following details in the returned shipment:
– Name and address of the sender and recipient
– Type and serial number of the device (Chapter 2, Device Data Sheet)
– Description of the defect
– In case of transport damage: name of the delivery company and, if
possible, exact time of delivery, driver name and registration number of
the delivery vehicle.

1 Introduction
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1.9 Guarantee and Liability
In principle, our General Sales and Delivery Conditions apply to the use of the
devices.
Agreements which deviate from these have to be agreed in writing and confirmed
by us!
The General Sales and Delivery Conditions are given to the operator together with
the offer.
Guarantee and liability claims in respect of personal injury or damage to property
will not be honoured if they arise from one or more of the following causes:
– use of the devices for purposes other than those for which it is intended.
– operation of the devices with defective safety equipment or incorrectly installed
or non-functional protection and / or safety equipment.
– disregard of the instructions in this product manual in respect of safety, trans-
portation, storage, assembly, commissioning, operation, maintenance and re-
pair of the devices.
– improper assembly, commissioning, operation, maintenance and repair of the
devices.
– deficient monitoring and maintenance of parts which are subject to wear (e.g.
cutting heads, crushing tips, oil filter).
– unauthorised structural changes to the devices.
– natural disasters, foreign matter impacts and acts of God.
To ensure the functional safety, only original replacement parts from the manufac-
turer may be used.
1.10 Declaration of Conformity
You will find the Declaration of Conformity at our homepage under
http: //www.darda.de

2 Device Data Sheet
8 IM Hydraulic Aggregate 2, Version 1.0 01/2013
2 Device Data Sheet
This product manual refers to the following device:
Hydraulic Aggregates from Darda GmbH
1 Position of the name plate
Fig. 2-1 Name plate
Please enter the name plate data of your device into the above illustration, if the
manufacturer has not already done this.

3 Technical Data
IM Hydraulic Aggregate 2, Version 1.0 01/2013 9
3 Technical Data
3.1 Technical Data for Hydraulic Aggregates
Type Type of drive
Perfor-
mance
kW
Weight
kg
Weight
lbs
LWA
dB
σT
[dB(A)]
BP2 Petrol engine 2,140881011,08
EP2 400 V Electric motor
400 V 1,14088921,36
EP2 230 V Electric motor
230 V 1,150110921,36
AP2 Pneumatic
motor 2,54088922,21
Low-pressure stage 8.5 MPa (85 bar)
Delivery volume for low-pressure stage 5.0 l/min
High-pressure stage 50 MPa (500 bar)
Delivery volume for high-pressure stage 1.6 l/min
Filling volume for oil tank 5 l
Devices which can be connected max. 3
Length x width x height 600 mm x 398 mm x 426 mm
Speed 3,000 rpm
Hydraulic oil
Ambient temperature > 5 °C ISO VG 22
Ambient temperature < 5 °C ISO VG 10
Accessories Weight
Storage box 3.8 kg
Carrier 2.7 kg
Contact the manufacturer before using biological hydraulic oil.

4 Instructions for Servicing, Maintenance and Repair
10 IM Hydraulic Aggregate 2, Version 1.0 01/2013
4 Instructions for Servicing, Maintenance and Repair
We call your attention expressly to the fact that servicing, maintenance and
repair work may only be carried out by authorised and trained personnel!
This implies they have read and must have understood this product manual
and in particular Chapter 2 Safety Instructions, and in addition, have com-
pleted occupational training which has provided them with the necessary
technical background for their work!
The operator is responsible for the qualifications of his personnel.
For damage that results from insufficient knowledge and training of the per-
sonnel, the manufacturer does not assume liability.

5 Information for Disposal
IM Hydraulic Aggregate 2, Version 1.0 01/2013 11
5 Information for Disposal
5.1 General Information
The operator is responsible for the proper disposal of the device. The sector-
specific and local conditions for the disposal of the various materials must be
followed.
Disassembly and disposal of the device may only be handled by qualified
personnel.
5.2 Disposal of Old Oil
Old oil is to disposed in an environmentally friendly way and under consideration of
the regional and national requirements.
Make sure that the old oil does not pollute the environment.
Dispose of old oil in suitable containers that meet the requirements.

Appendix A – Signature List
12 IM Hydraulic Aggregate 2, Version 1.0 01/2013
Appendix A – Signature List
Procedure / How to fill in the list of signatures
Copy the following signature list below.
Enter the address of your company / authority and confirm this by using the
company stamp.
Make any member of the staff enter their name and signature (who have been
instructed on the devices either on your own or the manufacturer's premises).
File this list with the other documents.

Appendix A – Signature List
IM Hydraulic Aggregate 2, Version 1.0 01/2013 13
Signature List
of the following company / authority / operator:
Address / Stamp
The persons listed below confirm by their signature that
this product manual (IM and OM)
a training / instruction session carried out by the manufacturer
has introduced them to
the functions,
the operation,
the converting, maintenance, repair
of the devices, and that they have read and understood Chapter
2 Safety Instructions of the Operating Manual.
Participant
Name
Date, Signature Instructor (Date, Signature)

Appendix A – Signature List
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