DCS BGA27-BQ User manual

THE PROFESSIONAL
27” BGA GRILL
Use and Care Guide
MODELS:
BGA27-BQ
BGA27-BQR

1
Thank you for selecting this DCS Professional “BGA” Series Grill. Because of these appliances’ unique
features we have developed this Use and Care Guide. It contains valuable information on how to properly
operate and maintain your new grill for years of safe and enjoyable cooking.
To help serve you better,please fill out and submit your Ownership Registration Card by visiting our website
at www.dcsappliances.com and selecting “Customer Service” on the home page and then select
“Ownership Registration” or submit the enclosed Ownership Registration Card to the address below. In
addition, keep this guide handy, as it will help answer questions that may arise as you use your new
appliance.
For your convenience, product questions can be answered by a DCS Consumer Service Representative at
1-888-281-5698, email: suppor[email protected], or by mail:
WARNING
Improper installation, adjustment alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before use, installing or servicing this
equipment. For outdoor use only.
PRECAUTION
Do Not store or use gasoline or any other flammable vapors and liquids in the
vicinity of this or any other appliance.
FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. If odor continues, immediately call your gas supplier.
P LEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
DCS
Attention: Customer Service
5800 Skylab Road
Huntington Beach, CA 92647
A MESSAGE TO OUR CUSTOMERS

2
SAFETY PRACTICES & PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
GRILL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
GAS REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
LOCATING GRILL / BUILT-IN CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
BUILT-IN CONSTRUCTION DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
LEAK TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
INSTALLER FINAL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
BURNER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
USING THE GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-17
LIGHTING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
USING THE ROTISSERIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-22
CARE & CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
BURNER REMOVAL AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PARTS LISTS
Grill Burner Assembly / Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Grill Body Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Rotisserie Assembly / Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Grill Cart Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
WIRING DIAGRAM
Wiring Diagram for BGA27-BQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Wiring Diagram for BGA27-BQR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
TABLE OF CONTENTS

33
IMPORTANT SAFETY NOTICE:
Certain Liquid Propane dealers may fill liquid propane cylinders for use in the
grill beyond cylinder filling capacity. This “Overfilling” may create a
dangerous condition.
“Overfilled” tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will
vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can
be ignited. To reduce this danger, you should take the following safety precautions:
1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%)
of its total capacity.
2. If you own or use an extra spare tank, or have a disconnected tank, you
should NEVER store it near or under the grill unit or heat box, or near
any other ignition or heat source. A metallic sticker with this warning
is attached to the grill to remind you, your family and all others who
may use your BBQ grill of these safety precautions.
Do not remove this sticker.
WARNING:
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section of this manual.
This Grill is for outdoor use only.
WARNING:
Push and hold the igniter button, turn the selected burner knob to “HI”. If
burner does not light in 4 to 5 seconds turn knob “OFF” and wait 5 minutes
before trying again for any accumulated gas to dissipate.
CAUTION:
Children should not be left alone or unattended in an area where the grill is
being used. Never allow them to sit, stand or play on or around the grill at any
time. When in use, portions of the grill get hot enough to cause severe burns.
■Do not store items of interest to children around or below the grill, in the cart or masonry
enclosure. Never allow children to crawl inside a cart or enclosure.
■Never let clothing, pot holders or other flammable materials come in contact with or too close
to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal
injury.
■Do not heat unopened food containers as a build-up of pressure may cause the container to
burst.
■Always use a covered hand when opening the grill lid and only do so slowly to allow heat and
steam to escape.
SAFETY PRACTICES & PRECAUTIONS

4
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn
while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while
cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils
are suitable for grill use. Use of these types of materials may break with sudden temperature changes.
Use only on low or medium heat settings according to the manufacturer’s directions.
WARNING:
Spiders and insects can nest in the burners of this and any other grill, and
cause the gas to flow from the front of the burner. This is a very dangerous
condition which can cause a fire to occur behind the valve panel, thereby
damaging the grill and making it unsafe to operate.
WARNING:
Keep the area surrounding the grill free from combustible materials, trash, or
combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and ventilation air.
WARNING:
Never use the grill in windy conditions. If located in a consistently windy area
(oceanfront, mountaintop, etc.) a wind break will be required. Always adhere
to the specified clearances listed.
■Never lean over an open grill. When lighting a burner, always pay close attention to what you
are doing. Be certain you are pushing the igniter labeled for the burner you intend on using.
■When using the grill, do not touch the grill rack, burner grate or immediate surrounding area as
these areas become extremely hot and could cause burns.
■Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease
deposits collect in the drip pan. Clean often.
■Do not use aluminum foil to line drip pans or grill racks. This can severely upset combustion air
flow or trap excessive heat in the control area. The result of this can be melted knobs and/or
damaged ignition and gas control components.
■Begin by insuring proper installation and servicing. Follow the installation instructions
provided with this product. Have your grill installed by a qualified technician. Have the installer
show you where the gas supply shut off valve is located so that you know where to shut off the
gas to the grill. If you smell gas, your installer has not done a proper job of checking for leaks.
If the connections are not perfectly seated and tightened, you can have a small leak and
therefore a faint gas smell. Finding a leak is not a “do-it-yourself ” procedure. Some leaks can
only be found with the burner control in the“on” position and this must be done by a qualified
technician.
SAFETY PRACTICES & PRECAUTIONS

5
■When using the open top burners always use flat bottomed utensils which are large enough to
cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition
of clothing. Position handles inward away from open edges of the unit to avoid burns
associated with unintentional spillovers. Hold the handle of the pan to prevent movement of
the utensil when turning or stirring food. For proper lighting and performance of the burners
keep the ports clean. It is necessary to clean them periodically for optimum performance.
■Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the
grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot
surface.
■Be sure all grill controls are turned off and the grill is cool before using any type of aerosol
cleaner on or around the grill. The chemical that produces the spraying action could, in the
presence of heat, ignite or cause metal parts to corrode.
■Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.
■Never grill without the drip pan in place and pushed all the way to the back of the grill. Without
it hot grease could leak downward and produce a fire or explosion hazard.
■Do not operate the grill under unprotected combustible construction. Use only in well
ventilated areas. Do not use in buildings, garages, sheds, breezeway or other such enclosed
areas. This unit is for outdoor use only.
■If a cart unit is stored indoors ensure that it is cool, fold the side shelf down, then push, never
pull, the grill. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well
ventilated area, out of reach of children.
■Do not use charcoal in the grill. Never use the grill in a windy area. Keep any electrical supply
cord, or the rotisserie motor cord away from the heated areas of the grill.
■Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure
free and clear from debris.
■Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from
steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch
hot portions of the grill rack or burner grate.
■CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates some by
products which are on the list of substances which are known by the State of California to cause
cancer or reproductive harm. California law requires businesses to warn customers of potential
exposure to such substances. To minimize exposure to these substances always operate this
unit according to the use and care manual, ensuring you provide good ventilation when
cooking with gas.
SAFETY PRACTICES & PRECAUTIONS
PREFERRED AIR FLOW
GRILL EXHAUST
EXHAUST
FLAME
BURNER
WIND
WIND
PRIMARY
INTAKE
AIR FLOW
EXHAUST VENT FLOW
GRILL PLACEMENT

6
GRILL MODELS
ROTISSERIE
BGA27-BQ BGA27-BQR

7
GAS REQUIREMENTS
Verify the type of gas supply to be used,
either natural or LP, and make sure the
marking on the appliance rating plate
agrees with that of the supply. The rating
plate is located on the inside back wall of
the Grill. Never connect an unregulated
gas line to the appliance.
An installer supplied gas shut-off valve
must be installed in an easily accessible
location. All installer supplied parts must
conform to local codes, or in the absence
of local codes, with the National Electrical
Code, ANSI/NFPA 70-1990, and the
National Fuel Gas Code, ANSI Z223.1-
1988.
All pipe sealants must be an approved
type and resistant to the actions of LP
gases. Never use pipe sealant on flare
fittings. All gas connections should be
made by a competent technician and in accordance with local codes and ordinances. In the absence
of local codes, the installation must comply with the national fuel gas code ANSI Z223.1-1988. Gas
conversion kits are available from the factory. When ordering gas conversion kits have the model
number, and the type of gas (natural or LP) from your grill.
TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:
BGA27-BQR - 64,000 Btu/hr BGA27-BQ - 50,000 Btu/hr
The appliance and its individual shut-off valve must be disconnected from the gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.). The
appliance must be isolated from the gas supply piping system by closing its individual manual shut-
off valve during any pressure testing of the gas supply piping system at test pressures equal to or less
than 1/2 PSIG (3.5 kPa.). The installation of this appliance must conform with local codes or, in the
absence of local codes,with the national fuel gas code, ANSI Z223.1a-1988.Installation in Canada must
be in accordance with the Standard Can1-b149.1 and/or .2 (installation code for gas burning
appliances and equipment) and local codes.
NATURAL GAS HOOK UP:
Connection: 1/2" NPT male with 3/8" flare adapter. Operating pressure: 4.0" W.C.
Supply pressure: 5" to 14" water column. If in excess of 14" W.C. a step down regulator is required.
Check with your local gas utility company or with local codes for instructions on installing gas supply
lines. Be sure to check on type and size of run, and how deep to bury the line. If the gas line is too
small, the grill will not function properly. Any joint sealant used must be an approved type and be
resistive to the actions of LP gases.
Bottom of unit
Threading compound
must be resistant to LP gas
Coupling
1/2 NPT
Close
NIpple
Regulator
4.0" W.C.
Adapter 1/2 NPT
to 3/8 flare fitting
Do not put threading
compound on these
threads
*Installation must conform with
local codes or with the National
Fuel Gas Code ANSI Z223.1
Installer supplied shut-off
valve must be easily
accessible*
1/2 NPT
Close
NIpple
FIG.01 Natural Gas (27BQR Shown)

8
GAS REQUIREMENTS
TO HOOK-UP THE FITTINGS SUPPLIED WITH THE GRILL:
Assemble as shown (Fig.01). Use threading compound on male threads only. Do not use threading
compound on the male end of the 1/2 NPT to 3/8 flare adapter. Use a second pipe wrench to hold the
grill inlet pipe to avoid shifting any internal gas lines of the grill. Ensure that the regulator arrow points
in the direction of gas flow towards the unit,away from the supply. Do not forget to place the installer
supplied gas valve in an accessible location.
LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR):
Grills orificed for use with LP gas come equipped with a high capacity hose/regulator assembly for
connection to a standard 20 lb. LP cylinder (Type 1). The LP tank is not included.
Connection: 1/2" NPT male with a 3/8" Flare adapter (included). LP Hose with a quick disconnect
and fittings are included. Operating pressure: 10.0" W.C.
To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve
on the tank is completely closed. Although the flow of gas is stopped when the Type 1 system is
disconnected as part of of its safety feature, you should always turn the LP tank main valve (Fig.02) off
after each use and during transport of the tank or unit. Insert the regulator inlet into the tank valve
and turn to the black coupler clockwise until the coupler tightens up. Do not overtighten the
coupler. Turn the main tank valve on and turn the burner control valves on the unit to the “HI”
position for about 20 seconds to allow the air in the system to purge before attempting to light the
burners.
To disconnect the coupler,first make sure the main tank valve is turned off. Grasp the coupler and turn
counter clockwise. The inlet will then disengage,remove the inlet from the tank valve opening if it has
not already done so when it disengaged. Your local LP filling station should be equipped with the
proper equipment to fill your tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. Never use
a cylinder with a damaged valve. Always check for leaks after every LP tank change. The LP gas
cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of
the U.S. Department of Transportation (DOT) and designed for use with a Type 1 system only. Do not
Bottom of unit
Threading compound
must be resistant to LP gas
Do not put threading
compound on these
threads
Adapter 1/2 NPT
to 3/8 flare fitting
LP Regulator hose
assembly 10" W.C.
Type 1 Regulator
Main Valve
Type 1 Tank
*Installation must conform with
local codes or with the National
Fuel Gas Code ANSI Z223.1
FIG.02 LP Gas (27BQR Shown)

9
INSULATED JACKET:
Do not build the Grill under unprotected combustible construction. If the Grill is to be placed into a
combustible enclosure, an approved insulated jacket is necessary and is available from your dealer.
Use only the DCS insulated jacket which has specifically been designed and tested for this purpose.
LOCATION:
When determining a suitable location take into account concerns such as exposure to wind, proximity
to traffic paths and keeping any gas or electrical supply lines as short as possible. Locate the grill only
in a well ventilated area. Never locate the grill in a building, garage, breezeway, shed or other such
enclosed areas without an approved ventilation system. During heavy use, the grill will produce a lot
of smoke. Ensure there is adequate area for it to dissipate.
IMPORTANT :
Gas fittings, regulator, and installer supplied shut-off valves must be easily
accessible.
CLEARANCES TO COMBUSTIBLE CONSTRUCTION:
A Minimum of 12" from the sides and a minimum of 12" from the back must be maintained from the
Grill above and below the cooking surface to adjacent vertical combustible construction.
CLEARANCES TO NON-COMBUSTIBLE CONSTRUCTION:
A minimum of 3" clearance from the back of the grill to non-combustible construction is required for
the purpose of allowing the lid to open fully. It is desirable to allow at least 6" side clearance to non-
combustible construction above the cooking surface for counter space. If you’ll be using the rotisserie
option, the space is essential for motor and skewer clearance. The Grill can be placed directly adjacent
to non-combustible construction below the cooking surface.
LOCATING GRILL/BUILT-IN CLEARANCES
GAS REQUIREMENTS
change the regulator/hose assembly from that supplied with the unit or attempt to use a Type 1
equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. The cylinder must
be provided with a shut off valve terminating in an LP gas supply cylinder valve outlet specified, as
applicable,for connection Type 1. If the appliance is stored indoors the cylinder must be disconnected
and removed from the appliance. Cylinders must be stored outdoors in a well-ventilated area out of
the reach of children.
NOTE: When a LP unit is directly attached into a LP house system,the step down regulator MUST be
used to reduce the supply pressure to a max. 14” W.C. and min. 11” W.C.to the grill regulator.

10
ROTISSERIE
10"
(minimum for sides
with rotisserie
motor clearance)
rotisserie
motor
(with rotisserie motor mounted)
(lid)
3" (to non-
combustible
construction /
minimum lid
clearance)
12" (to combustible
construction)
grill
exhaust
27-3/8"
(cutout)
34"
27-3/4"
25"
26"
10-3/8"
22-3/4"
25"
ROTISSERIE
6"
(to left and
right side of
grill to non-
combustible
construction)
(lid)
27-3/8"
(cutout)
27-3/4"
6"
(minimum to
side of grill
to non-
combustible
construction)
GENERAL:
The Grill is designed for easy placement into masonry enclosures. For non-combustible applications
the grill drops into the opening shown in (Fig. 04, page 11). A deck or ledge is required to support it
from the bottom. When using the insulated jacket in a combustible enclosure application, (Fig. 04,
page 11). The jacket assembly must be supported from the bottom by a ledge on each side or a solid
deck beneath the entire grill or insulated jacket.
Review the detail drawings shown and take into account the provisions shown for gas line hook-up
clearance in the left rear corner. It is recommended that ventilation holes are provided in the enclosure
in the event of a gas leak. The supporting ledges or deck must be level and flat. The counter should
also be level.
FIG.03
BUILT–IN GRILL CLEARANCES

11
3" (to non-combustible construction /
minimum lid clearance)
12" (to combustible construction)
grill
exhaust
26"
16-1/4"
22-3/4"
25"
25"
10-3/8"
27-3/8"
10-3/8"
11-3/8"
35-1/2"
max.
20"
14-1/2"
25"
23"
33-3/8"
35-1/2"
max.
20"
14-1/2"
25"
3"
24"
NOTE:If using a backguard apron or rear
wall, locate electrical service on the left
hand side for rotisserie motor connection
Standard layout for non-combustible enclosure:
Insulated Jacket layout for combustible enclosure:
NOTE:If using a backguard apron or rear
wall, locate electrical service on the left
hand side for rotisserie motor connection
3" minimum for
lid clearance
4" x 4" opening
for gas supply
line
opening for
access doors
3" minimum for
lid clearance
4" x 4" opening
for gas supply
line
opening for
access doors
BUILT–IN CONSTRUCTION DETAILS
FIG.04

12
GENERAL:
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete
gas tightness check must be performed at the installation site due to possible mishandling in
shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole
system for leaks, or immediately check if the smell of gas is detected.
BEFORE TESTING:
Do not smoke while leak testing. Extinguish all open flames. Never test a leak with an open flame.
Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle,
brush,or rag to apply the solution to the fittings. For LP units,check with a full cylinder. The valve panel
must be removed to check the valves and fittings. Remove the knobs,then remove the 4 screws which
fasten the valve panel to the unit (you will need a torx head for this). Pull the valve panel outward and
unplug the wires from the igniters. If your grill has the optional rotis burner, remove the screws which
hold the inspection cover in place.
TO TEST:
Make sure all control valves are in the “OFF” position. Turn the gas supply“ON”. Check all connections
from the supply line, or LP cylinder up to and including the manifold pipe assembly. Apply the soap
solution around the connection, valve and tubing. Soap bubbles will appear where a leak is present.
If a leak is present, immediately turn off gas supply, tighten any leaking fittings, turn gas on, and
recheck. Check all the gas connections at the base of the control valves where they screw into the
manifold pipe.
To check rotis burner and safety valve the burner must be lit, then leak test the connections located
under the safety cover. If you cannot stop a gas leak turn off the gas supply and call your local gas
utility, or the dealer you purchased the appliance from. Only those parts recommended by the
manufacturer should be used on the Grill. Substitution can void the warranty.
Do not use the grill until all connections have been checked and do not leak.
Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near
the shut-off valve of the gas supply valve. Spray all the fittings. Bubbles indicate leaks.
Bottom of unit
LEAK TEST POINTS
LP TANK
CHECK HOSE FOR
SIGNS OF ABRASIONS,
CRACKS, OR LEAKS
Bottom of unit
LEAK TEST POINTS
LEAK TESTING
FIG.05 LP Gas FIG.06 Nat. Gas

13
INSTALLER FINAL CHECKLIST:
GRILL BURNER FLAME HEIGHT:
To access the grill burner air shutters first remove the valve panel by removing the four screws on the
corners of the valve panel. Remove the control knobs. Pull the valve panel outward while unplugging
the igniter. With a screw driver, loosen the lock-screw on the face of the air shutter. Light the burner
and adjust according to the directions above. Access for the power burner air shutters is through the
top after removing the top burner grate (See Fig. 08).
BURNER AIR ADJUSTMENT:
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local
gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The
flames of the burners (except the rotisserie burner) should be visually checked and compared to that
of the drawing in Fig.07 and Fig. 09. Flames should be blue and stable with no yellow tips, excessive
noise or lifting. If any of these conditions exist, check if the air shutter or burner ports are blocked by
dirt, debris, spider webs, etc. Proceed with air shutter adjustment. The amount of air which enters a
burner is governed by a sheet metal cup or disk at the inlet of the burner called an air shutter. It is
locked in place by a set screw which must be loosened prior to lighting the burner for adjustment.
❏Specified clearances main -
tained to combustibles.
❏ Nylon straps removed from
burners.
❏All internal packaging
removed.
❏Knobs turn freely, bezels
centered.
❏Each burner lights satisfa-
torily, individually or with
adjacent burner lit.
❏Air shutters adjusted.
❏Adjustable low setting satis-
factory.
❏Drip pan in place properly
and sliding freely.
❏Pressure regulator
connected and set for
4.0"W.C. Natural, 11.2" W.C.
LP gas.
❏Manual shut-off valve
installed and accessible.
❏Unit tested and free of leaks.
❏User informed of gas supply
shut-off valve location.
nPLEASE LEAVE THESE
INSTRUCTIONS WITH THE
USER.
nUSER, PLEASE RETAIN
THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
1-1/2"
3/8"
Venturi
Tube
Flash
Tubes
Burner
Hanger
Lighter
Ports
Air
Shutters
Igniter
INSTALLER CHECKLIST/BURNER ADJUSTMENTS
FIG. 07 Burner Flame Height FIG.8 Power Burner Air Shutters

14
WARNING: IMPORTANT!
Before lighting, inspect the gas supply piping or hose prior to turning the gas
"on". If there is evidence of cuts, wear, or abrasion, it must be replaced prior to
use.
TO ADJUST:
1. Be careful as the burner may be very hot.
2. If the flame is yellow, indicating insufficient air, turn the
airshutter counterclockwise to allow more air to the burner.
3. If the flame is noisy and tends to lift away from the burner,
indicating too much air, turn the air shutter clockwise.
4. Once adjusted turn the burner off and reverse steps to
reassemble.
LOW SETTING ADJUSTMENTS:
The valves on the grill feature an adjustable low setting. Due
to fluctuations in gas pressure, heating value or gas
conversion, you may feel it necessary to increase or decrease
gas flow in the low position. We do not recommend adjusting
the infra-red rotis burner.
TO ADJUST:
1. Light the burner.
2. Turn the control knob to the lowest setting (all the way
counter-clockwise).
3. Remove the knob.
4. While holding the valve shaft with pliers, insert a thin, flat
tipped screwdriver into the shaft and while viewing the
burner adjust to a minimum stable flame (Fig. 10).
3/8"
1-1/2"
BURNER ADJUSTMENTS
FIG.9 Power Burner Flame
Height
FIG.10 Low Setting Adjustment

15
GRILL:
Each grill section consists of a large stainless steel burner, a series of stainless steel heat baffles, a series
of ceramic rods encased in a stainless steel rack,and a stainless steel heat retaining cooking rack. Each
burner is rated at 25,000 Btu/hr. Below each burner is a stainless steel heat baffle which reflects usable
heat upward into the cooking area and reduces temperatures of the drip pan below. Above the
burners are stainless steel radiants which encase the ceramic rods and protect the grill burner ports
from blockage.
RADIANT ASSSEMBLY INSTALLATION:
1. Unpack ceramic rods and remove radiant (Fig. 11) from the unit.
2. Unlock radiant end cap by pushing it up with two fingers (Fig. 12).
3. Place 18 ceramic rods on the radiant (Fig. 13).
4. Lock radiant end cap (Fig. 14).
5. Replace the assembled radiant to the unit (Fig. 15).
NOTE: In case a ceramic rod breaks:
a) Unlock radiant end cap by pushing
it up with two fingers (Fig. 12) or
pliers may be used.
b) Replace broken ceramic rod.
c) Lock radiant end cap.
USING THE GRILL
FIG.11
FIG.12 FIG.13
FIG.14 FIG.15

16
USING THE GRILL
The Grill is supplied with radiant ceramic rods. Because of the porosity of ceramic rods it is superior in
its ability to capture heat as it rises from the grill burners. They also possess the thermal mass needed
for results. Flare ups are controlled because our radiant ceramic rods keeps grease from getting to the
flames and igniting. The intense heat produced by this system produces true grilled flavor as fats and
juices are brought to the surface of the food and caramelized. Discoloration of the radiant assembly
is normal after use.
REPLACEMENT OF REGULATOR AND HOSE
The replacement pressure regulators and hose assembly must be the type specified by the
manufacturer. Do not use the grill if the odor of gas is present. The pressure regulator and hose
assembly supplied with the unit must be used. If the unit is LP, screw the regulator into the tank and
leak check the hose and regulator connections with a soap and water solution before operating the
grill. Turn all knobs to "OFF" then turn on the gas supply. If LP, is there gas in the tank? Always keep
your face and body as far away from the grill as possible when lighting.
■DO NOT leave the grill unattended while cooking.
■Keep a spray bottle of soapy water near the gas supply valve and check the connections before
each use.
■Do not attempt to "LITE" the grill if the odor of gas is present.
■Wait 5 minutes before relighting a hot grill.
GRILLING HINTS:
The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the
thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat.
The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the
meat when cooking begins, and the degree of doneness desired. When defrosting meats it is
recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general
yields a juicier cut of meat. Use a spatula or tongs instead of a fork to turn the meat, as a spatula or
tongs will not puncture the meat and let the juices run out. To get the juiciest meats, add seasoning
or salt after the cooking is finished and turn the meat only once (juices are lost when the meat is
turned several times). Turn the meat just after the juices begin to bubble to the surface. Trim any
excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit
the fat around the edges at 2-inch intervals.
USING THE GRILL NATURAL GAS:
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “MEDIUM”
heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may
be necessary to turn the heat to a lower setting after the initial browning. This cooks the food through
without burning the outside. Foods cooked for a long time or basted with a sugary marinade may
need a lower heat setting near the end of the cooking time.
1. Check to be certain the drip tray is in place.
2. Light the grill burners using the instructions in on page 18.
3. With the grill lid open, turn the control knob to“HI” to light. Preheat the grill for 15 minutes.
The grill lid is to be closed during the appliance preheat period.

17
HEAT HEAT
Burner Off
Indirect Heat Grilling
Food
Grill Rack
Burner
Direct Heat Grilling
(Hot Dogs, Hamburgers,
Typical Thickness Steaks/Chicken)
HEAT HEAT
USING THE GRILL
4. Place the food on the grill and cook to the desired doneness. Adjust heat setting, if
necessary. The control knob may be set to any position between “HI” and “LO”.Most
grilling is between “MED” and “LO”.
5. Allow grill to cool and clean the drip tray after each use.
NOTE: If using LP gas, your preheat time may be shorter than recommended. To prevent over-
cooking or burning you may want to lower heat settings.
USING THE GRILL LP GAS:
Grilling requires high heat for searing and proper browning. Most foods are cooked at the“Medium”
heat setting for the entire cooking time.However, when grilling large pieces of meat or poultry, it may
be necessary to turn the heat to a lower setting after the initial browning. This cooks the food
through without burning the outside. Foods cooked for a long time or basted with a sugary marinade
may need a lower heat setting near the end of the cooking time.
1. Check to be certain the drip tray is in place.
2. Light the grill burners using the instructions in Use and Care Manual.
3. Turn the control knob to “HI”.Once the burner is lit, typical preheat time for grills using LP
gas is 5 to 10 minutes. The grill lid is to be closed during the appliance preheat period.
4. Place the food on the grill and cook to the desired doneness. Adjust heat setting, if
necessary. The control knob may be set to any position between “HI” and “LO”.
5. Allow grill to cool and clean the drip tray after each use
Grilling Method Note: Indirect cooking method is a popular alternative to direct heat grilling. Indirect
cooking uses heat from adjacent burners to cook food and in many cases, reduces the possibility of
overcooked or overly browned food. Foods most appropriate for indirect grilling included breads, thicker
pieces of chicken or steaks.

18
TO LIGHT THE GRILL BURNER:
NOTE: Open the grill cover and/or remove the top grate cover before lighting. Turn all knobs to
“OFF”.Turn the main gas supply on. If you smell gas, shut off gas supply and call for service.
Push and hold the igniter button, turn the selected burner knob to “HI”.Ifburner does not light in
4 to 5 seconds turn knob “OFF” and wait 5 minutes before trying again for any accumulated gas to
dissipate.
MATCH LIGHTING:
If the burner will not light after several attempts then the burner can be match lit. If you’ve just
attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate.
Keep your face as far away from the grill as possible and hold and pass a lit match over the hole located
on the top left for burner on the left, or the right hole for the right burner (Fig.16). Push and turn the
control knob which is centered on the burner where the lit match is located, to “HI”.If the burner does
not light in 4 seconds turn the knob off, wait 5 minutes and try again.
Once the left or right burner is lit, the adjacent burner(s) can be lit by the cross-lighting method. For
center burners to cross light,light the adjacent far left or right burner using the standard or match light
procedure. Push and turn the control knob for the desired center burner to“HI”.The gas will be ignited
by the adjacent burners flame. If the burner does not light in 4 seconds, turn knob off, wait 5 minutes
and try again.
LIGHTING INSTRUCTIONS
FIG.16
FIG.17

19
BQRN/L MODELS ONLY:
The grill rotisserie system is designed to cook
items from the back using infrared heat. The
location of the burner allows the
placement of the rotis basting
pan (included) beneath the
food to collect juices and
drippings for basting and
gravy. To flavor the contents of
the basting pan, you can add
herbs, onion, garlic, or spices.
Hams are especially good with the
addition of pineapple slices and brown sugar to the basting pan. The rotisserie burner is an infrared
type which provides intense searing radiant heat. Preferred by chefs over other methods, this intense
heat is magnificent for searing in the natural juices and nutrients found in quality cuts of meat.
Once lit, the rotis burner will reach cooking temperatures in about 1 minute. The orange/red glow will
even out in about 5 minutes. The rotis motor is equipped with metal gears and is capable of turning
up to a 25 lb. cut of meat or poultry. The motor is mounted to a metal channel which attaches to the
left side of the grill with screws and nuts provided and gets tightened into place with a thumb screw.
Ensure that the motor is straight prior to tightening the thumb screw (see Fig. 18).
The rod for the rotis is assembled into the motor assembly by
placing the pointed end into the motor, and resting the
threaded end on the support at the right side of the grill. With
the rod pushed as far as possible into the motor, the grooved
rod bushing should rest on the right side bracket.
To load the rod begin with the handle in place, and slide one of
the meat holders (prongs facing away from the handle) onto
the rod. Push the rod through the center of the food, then slide
the second meat holder (prongs toward the food) onto the rod.
Center the product to be cooked on the rod then push the meat
holders firmly together. Tighten the L shape nut with pliers. It
may also be necessary to wrap the food with butchers string or
dental floss (never use nylon or plastic string) to secure any loose portions. Once the food is secure
insert the rod into the motor. If needed,remove the grill racks. Place the basting pan beneath the food.
It is normal for the rod to flex when larger cuts of meat are being cooked.
Also, the motor is equipped with a halogen bulb to provide light when other sources of light are not
sufficient. Use only a 50W Max. Halogen Narrow Flood replacement bulb.
CAUTION:
Halogen lamps are constructed of a glass bulb with a pressurized internal
filament tube that operates at high temperatures and could unexpectedly
shatter. Should the outer bulb break, particles of extremely hot glass could be
discharged into the fixture enclosure and/or surrounding environment,
thereby creating a risk of personal injury or fire. When replacing the bulb, let
the bulb cool, and assure that power to the light has been turned off. Never
allow the hot bulb to come into contact with water. DO NOT TOUCH the Hood
Light Bulbs when in use. They may be hot enough to cause injury.
USING THE ROTISSERIE
FIG. 18 Rotisserie System
FIG. 19
LIGHT
MOTOR
ROD
Thumb
Screw