DCS CAD1 series User manual

INSTALLATION GUIDE / USER GUIDE
NZ AU
PROFESSIONAL
GRILL CART
CAD1 models

3
CONTENTS
IMPORTANT!
SAVE THESE INSTRUCTIONS
The models shown in this user guide may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, visit our
website listed on the back cover or contact your DCS dealer.
Safety and warnings 4
Introduction 6
Model identification & dimensions 7
Shipping inspection 8
Locating the cart 9
Cart assembly instructions 9
Components 10
Cart assembly instructions 11
Side shelf assembly instructions (optional) 18
Using the cart 19
Removing the drawers 19
Re-installing the drawers 19
Care and maintenance 21
Service & warranty 22

4
SAFETY AND WARNINGS
To reduce the risk of fire, electrical shock, injury to persons, or damage when using the
appliance, follow the important safety instructions listed below: hazard or other injury.
!WARNING!
Explosion Hazard
Failure to follow this advice may result in
injury or death.
• Do not store or use gasoline or other flammable
vapors and liquids inside or in the vicinity of this
or any other appliance.
• An LPG cylinder not connected for use shall not
be stored inside or in the vicinity of this unit.
!WARNING!
Tip Hazard
Failure to follow this advice may result
in injury.
• Do not push down on the top of the drawers.
The unit could tip forward.
• Do not overload drawers. Maximum rating of
each drawer is 15kg.
!WARNING!
Crush Hazard
Failure to follow this advice may result
in injury.
• Improper hand placement during drawer closure
may cause injury to hands or fingers. Always
close or open drawers using their handles.
• Be sure to keep hands away from drawer edges
when opening or closing drawers.

5
SAFETY AND WARNINGS
zDo not allow children or pets to play in or around the cart.
zTo prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 15kg.
zDo not store items of interest to children above or on the inside of any cart.
Children could be seriously injured if they should climb onto or into the cart to
reach these items.
zTo prevent injury from tipping, all BE1 products must only be used with
CAD1 model carts.
IF YOU SMELL GAS:
zDo not turn on any electrical switch; do not use any phone in your building.
zImmediately call your gas supplier from a neighbor’s phone.
zFollow the gas supplier’s instructions.
zIf you cannot reach your gas supplier, call the fire department.
zInstallation and service must be performed by a qualified installer, service agency or
the gas supplier.

6
INTRODUCTION
Thank you for selecting this DCS Grill Cart. This installation and user guide contains valuable
information on how to properly install, and maintain your new Professional Grill Cart for
years of safe and enjoyable use.
For your convenience, product questions can be answered by a DCS Customer Care
Representative at www.fisherpayekl.com, or email: [e-mail].

7
MODEL IDENTIFICATION & DIMENSIONS
PRODUCT DIMENSIONS
CAD1-36 CAD1-48
MM MM
A Overall width of cart 914 1219
B Overall height of cart 902 902
C Height of cart chasis
(excluding wheels) 816 816
D Overall depth of cart
(excluding handles) 648 648
E Depth of cart chasis
(excluding doors & handles) 597 597
F Width of side shelf
bracket (optional)* 114 114
G Width of side shelf (optional)* 610 610
*Can be fitted to either side of the cart.
A
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CAD1-36
Front
CAD1-48
Front
CAD1-36 and CAD1-48
Profile

8
INSTALLATION
Compatibility
IMPORTANT!
zAll BE1 outdoor products must only be used with CAD1 cart models. They
cannot be used with any other CAD carts.
zAll BGB products can be used with both CAD and CAD1 cart models
Shipping inspection
IMPORTANT!
zDo not discard any packing material (box, straps) until the unit has
been inspected.
1 Inspect the Cart to verify that there is no shipping damage.
2 If any damage is detected, call the retail dealer and initiate a damage claim.
DCS is not responsible for shipping damage.
zOperate the drawers to be sure they glide smoothly.
zExamine the drawer fronts to be sure there are no dents or scratches.

9
INSTALLATION
A
B
A
B
Top view
(with
drawers
open)
Locating the cart
For proper use, this product should be installed/positioned on a flat ground or patio.
Unevenness such as bumps, cracks and protrusions should be 6mm or less. Refer to
illustration and the below table for required flat area dimensions.
PRODUCT DIMENSIONS
CAD1-36 CAD1-48
MM MM
A Overall width of cart 915 1220
B Overall height of cart 1220 1220
Cart assembly instructions
IMPORTANT!
zSome parts have sharp edges; care must be taken when handling the various
components to avoid injury. Please read safety information provided in these
instructions before beginning assembly. Wear gloves when handling.
zTwo or more people should work together to assemble the cart and grill.
zAvoid using side shelf to move cart. Push or pull the cart by grasping
corners of grill head.

10
INSTALLATION
Eye Goggles Work Gloves Allen Wrench (3):
5/32", 3/16" and 3/32"
Power Screwdriver or
Variable Speed Drill
with Phillips - tip #2
Attachment
Components
Your cart is packaged in one box. The box contains your cart and a universal hardware kit
to be used for grill installation and may contain extra hardware for your convenience.
Table of quantity of parts
CONTENTS MODEL PART NO. QTY
CAD1-36 82957 1
CAD1-48 82958 1
CONTENTS CAD1-36 CAD1-48
Machined Phillip
screws 10-24X1/2" 16 17
Bracket, Tab 2 4
Bolt Hex
1/4-20-12" 2 2
Washer
.313 x .750 4 4
Nut Hex
1/4-20 2 2
Tools required
36" Cart shown
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11
INSTALLATION
Cart assembly instructions
Linking carts together (optional)
To link two or more CAD1 carts, the following instructions must be done first, using the
hardware provided, before installing the top modules.
IMPORTANT!
Once the carts are linked, they cannot be moved. Moving the carts once linked could
damage the carts.
1 Hand tighten two bolts, four washers, and two nuts on the front and back sides of the
carts as shown.
2 Carefully wrench tighten fasteners once carts are aligned with each other.
Front side
Head of bolt
with washer
Back side
End of bolt
with nut
and washer

12
INSTALLATION
First you will need to remove the angle
brackets from the side of the unit and replace
them with cart mount brackets.
Note: grill is shipped prepared for island
installation.
Install the bracket tab on both sides using
eight of the 10-24 x 1/2" screws. Install each
bracket with four screws on each side of
the grill head. For a CAD1-48/48, use the
appropriately labeled bracket for your grill
head and cart side.
1
2
Outdoor appliance head preparation
IMPORTANT!
For the CAD1-48/48 there are two sets of brackets. If you have the
BGB48-BQR, use the brackets labeled LEFT-48 BQR and RIGHT-48 BQR.
If you have the BGB48-BQAR or BE1-48, use the brackets labeled 48-BQAR
3
LPG models only:
Remove the gas compartment drawer for
access to the gas hatch cover. Refer to page
19 for details.
4Using a Phillips screwdriver, remove the screw
holding the hatch cover in place. Slide the
hatch cover out.

13
INSTALLATION
Remove drip tray/pan and other removable
components such as grates, top burner caps
and components, and radiant tray and grill
burner for easier handling.
Placing head on cart, place rear of head over
the rear of the cart first. Then allow the rear
side tabs to first locate in the slots on the top
of the cart sides. The other tabs will locate
in the middle and front slots as the head is
lowered into position on the cart.
1
3
Head placement onto cart
IMPORTANT!
zBe aware of pinch points and sharp edges to avoid injury to arms and hand.
zTwo persons required to lift head.
Ensure the gas hose is threaded through the
rear hatch.
2
Position tabs on side bracket to fit into slots
on the cart. When complete, the landing
ledge should sit flush on the top of the cart.
Secure the head to rear of cart with Phillips-
head screws provided (10-24 x 1/2").
4
5
Pinch point

14
INSTALLATION
Install remaining screws (10-24 x 1/2") into
the front of head to the cart.
Slide drip tray/pan back into place.
1
2
Front end screw installation

15
INSTALLATION
Secure the gas hose and replace the gas compartment hatch cover
Undo the screw and remove the gas hose
retainer from the hatch cover.
Slot the gas hose into the hatch cover cutout.
Screw the retainer back in place. Ensure all
the excess gas hose is pulled through into the
gas compartment.
1
3
BE1 products only:
Remove plug from hatch cover and route
electrical wiring through supplied strain relief
bushing. Connect wiring to grill.
BH1 products only:
Ensure plug is secured to hatch cover.
2
Secure the hatch cover into place.
Replace the drawer. Refer to page 19.
4
5

16
INSTALLATION
Power Supply installation (for BE1 products only)
Your BE1 product comes supplied with a power supply for ignition and internal lighting,
which is concealed in a box with an attached power supply cord. It is recommended that
the power supply is mounted to the rear panel of the CAD1 cart using the 4 holes provided.
HZ VOLTAGE AMPS
50 Hz 230V 10A
IMPORTANT!
Use only a Residual Current Device (RCD) protected circuit with this power supply.
The suggested location for installation is above the hole the power supply cord routes
through, which is on the inside of the right-hand side of the cart’s back panel. Use four nuts
and bolts to attach the power supply to the cart.
Routing the power supply cord
Route the cord through the provided hole and
connect to the nearest 230V 10A RCD (Residual
Current Device) protected electrical outlet.

17
INSTALLATION
Gas hook-up – LPG
Place your 9kg cylinder (type 1) into the tank retention device as shown. Refer to your
product user guide for detailed gas connection guidance.
IMPORTANT!
zTo prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 15kg.
zDo not push down on the top of the drawers. The unit could tip foward.
Tank retention

18
INSTALLATION
Side shelf assembly instructions (optional)
Optional attach side shelf accessory on either side
Note: side shelf model CAD1-SK can be installed with the head already on the cart.
Screw two shoulder bolts into the bottom
threaded holes on the side of the cart.
Tighten with 5/32 Allen Key.
Slide shelf brackets over the shoulder bolts
and install top screw, attaching the side-shelf
brackets onto the cart. Tighten with Phillips
screwdriver.
Holding the side shelf, install two shoulder
bolts into the slot and screw into the side
shelf tray. Tighten witha 3/16 Allen key.
Place shelf in the up position and check for
level. If shelf is not level, adjust side shelf set
screw. Set screws can be adjusted using a
3/32 Allen Key. Turn the Allen key clockwise
to raise the shelf. Turn 1/4 turn and review
to see if the shelf is level. The set screws in
the left and right bracket should be adjusted
equally to ensure the shelf sits level.
Optional wood cutting board (model # CAD1-WCB,
70861) can be purchased as an accessory from
www.fisherpaykel.com
2
3
4
1
Shoulder bolt
screw location

19
USING THE CART
Removing the drawers
IMPORTANT!
To prevent personal injury or damage to the drawers, do not overload them. The
maximum rating of each drawer is 15kg.
To remove the drawers, pull them out until their slider latch is visible. Carefully push the
latch down on the left side while pulling up on the latch on the right side and pull the
drawer completely out of the frame.
To prevent damage to surfaces, place the drawers on a stable surface on a protective towel
or tablecloth while removed from the cart.
Re-installing the drawers
Re-install the drawers by extending
their guides.
While holding the drawer parallel to the
cabinet, carefully align & engage the ends of
the glides. Slide the drawer about 25mm so
that the glides are supporting the back of
the drawer.
1
2

20
USING THE CART
While holding the drawer up by the handle,
pull the glides from the drawer cavity out
over the drawer glide until they click.
As you push the drawers in, you will
encounter moderate resistance. Continue to
push the drawer all the way in to complete
the engagement process. The drawer will now
glide smoothly in and out with light effort.
Install the two racks provided into the
opening by sliding them onto the rollers on
the sidewalls of the left cavity.
3
4
5
Rack & rack cover
Drain
drawer