Dekema AUSTROMAT 624i User manual
OPERATING INSTRUCTIONS
AUSTROMAT™
624i™ / 654i™
FIRING / COMBINATION FURNACE
FOR DENTAL LABORATORIES
Version 03/2020
2 OPERATING INSTRUCTIONS Version 03/2020
DEKEMA Dental-Keramiköfen GmbH
Industriestrasse 22
D-83395 Freilassing
Tel. +49-8654-4639-0
Fax +49-8654-66195
E-mail: [email protected]
Website: www.dekema.com
Copyright © DEKEMA Dental-Keramiköfen GmbH 2020. All rights reserved.
This document may not be passed on and copied and its contents may not be used or disclosed
without the express permission of DEKEMA Dental-Keramiköfen GmbH. We retain the right to
assert damages upon the violation of this provision. All rights retained, especially when a patent
has been granted or a utility model has been registered.
The software uses several icons made by Freepik from www.flaticon.com.
Exclusion of liability
Although we have reviewed the contents of this document to determine its correspondence with
the described hardware and software, some differences may exist. We assume no liability for
complete agreement. The information in this document is regularly reviewed. The necessary
corrections appear in subsequent editions.
We reserve the right to make changes
AUSTROMAT™ 624i™ / 654i™ Table of Contents
OPERATING INSTRUCTIONS Version 03/2020 3
Table of Contents
1.Usage, data ............................................................... 8
1.1.Introduction ..................................................................................................... 8
1.2.Proper use .......................................................................................................9
1.3.Scope of delivery .......................................................................................... 10
1.4.Name plate
..................................................................................................... 10
1.5.Technical data
............................................................................................... 11
1.6.Ambient conditions....................................................................................... 13
2.Safety....................................................................... 14
2.1.This section must be read!........................................................................... 14
2.2.Organization of the safety instructions ...................................................... 14
2.3.General safety regulations ........................................................................... 15
2.3.1.Personnel......................................................................................................................15
2.3.2.Operating instructions...................................................................................................15
2.3.3.Operation......................................................................................................................16
2.3.4.Maintenance and Service.............................................................................................17
2.3.5.Disposal........................................................................................................................17
2.4.Risks .............................................................................................................. 18
2.5.Access rights ................................................................................................ 21
2.6.Stop function
................................................................................................. 21
3.Design and function ................................................. 22
3.1.Front of system ............................................................................................. 22
3.2.Touchscreen and function elements........................................................... 23
3.2.1.Touchscreen.................................................................................................................23
3.2.2.Function elements ........................................................................................................24
Table of Contents AUSTROMAT™ 624i™ / 654i™
4 OPERATING INSTRUCTIONS Version 03/2020
3.3.Rear of device ...............................................................................................25
4.Start-up .................................................................... 26
4.1.Unpacking and setting up ............................................................................ 26
4.2.Requirements at the setup site.................................................................... 27
4.3.First Startup................................................................................................... 28
4.3.1.Procedure .................................................................................................................... 28
4.3.2.Installation assistant (country-specific) ........................................................................ 29
4.4.Connect the firing furnace to the network.................................................. 29
4.4.1.Determine the IP address ............................................................................................ 30
4.4.2.Setting up the operation of the firing furnace using a VNC program........................... 31
4.4.3.Setting up the operation of the firing furnace using a browser .................................... 33
4.4.4.Setting up a permanent IP address for the firing furnace ............................................ 34
4.4.5.Specify authorizations.................................................................................................. 35
4.5.Connect the firing furnace to an individual PC .......................................... 36
4.5.1.Setting up the operation of the firing furnace using a VNC program........................... 36
4.5.2.Setting up the operation of the firing furnace using a browser .................................... 36
5.User interface .......................................................... 37
5.1.Basic information.......................................................................................... 37
5.1.1.Terms ........................................................................................................................... 37
5.1.2.Screen elements .......................................................................................................... 38
5.1.3.Numeric keyboard window........................................................................................... 39
5.1.4.Alphanumeric keyboard window .................................................................................. 40
5.1.5.Keyboard window for the classic editor ....................................................................... 41
5.2.Screen display............................................................................................... 42
5.3.Program Manager ......................................................................................... 43
5.4.Program display ............................................................................................ 46
5.4.1.Easy programs............................................................................................................. 46
5.4.2.Professional programs ................................................................................................. 49
5.4.3.Classic programs ......................................................................................................... 50
5.4.4.Pressing programs (only 654i™) ................................................................................. 52
5.4.5.Pictures ........................................................................................................................ 55
AUSTROMAT™ 624i™ / 654i™ Table of Contents
OPERATING INSTRUCTIONS Version 03/2020 5
5.5.Program sequence........................................................................................ 57
5.5.1.Easy programs .............................................................................................................59
5.5.2.Professional programs..................................................................................................60
5.5.3.Classic programs..........................................................................................................61
5.5.4.Pressing programs (only 654i™)..................................................................................61
5.5.5.Sleep mode (long-term ready mode)............................................................................62
5.6.Program editor .............................................................................................. 63
5.6.1.Editing easy programs..................................................................................................64
5.6.2.Editing professional programs......................................................................................66
5.6.3.Editing classic programs...............................................................................................68
5.6.4.Editing pressing programs (only 654i™) ......................................................................71
5.6.5.Creating a new program ............................................................................................... 73
5.6.6.Programming Suggestions ...........................................................................................74
5.7.Setup menu ................................................................................................... 75
5.7.1.Settings.........................................................................................................................78
5.7.1.1.Units..............................................................................................................................78
5.7.1.2.Language......................................................................................................................79
5.7.1.3.Date/time ......................................................................................................................80
5.7.1.4.Screen settings.............................................................................................................81
5.7.1.5.Network.........................................................................................................................82
5.7.1.6.General code ................................................................................................................84
5.7.1.7.Furnace ID....................................................................................................................86
5.7.1.8.Acoustic signal..............................................................................................................87
5.7.1.9.Drying temperature.......................................................................................................88
5.7.1.10.Long-term readiness.....................................................................................................88
5.7.1.11.Lift settings ...................................................................................................................89
5.7.2.Programs ......................................................................................................................90
5.7.2.1.Drying ...........................................................................................................................90
5.7.2.2.Check program .............................................................................................................91
5.7.2.3.Cleaning firing...............................................................................................................92
5.7.2.4.Temperature calibration................................................................................................93
5.7.2.5.Seal check ....................................................................................................................94
5.7.2.6.Transportation lock .......................................................................................................95
5.7.3.Communication.............................................................................................................96
5.7.3.1.Printer ...........................................................................................................................96
5.7.3.2.Quality management ....................................................................................................97
5.7.3.3.Diagnostic data.............................................................................................................98
5.7.3.4.Login data.....................................................................................................................99
Table of Contents AUSTROMAT™ 624i™ / 654i™
6 OPERATING INSTRUCTIONS Version 03/2020
5.7.3.5.Backup / Recovery..................................................................................................... 100
5.7.3.6.Circle Login ................................................................................................................ 103
5.7.3.7.FTP Server Login....................................................................................................... 105
6.Operation ............................................................... 107
6.1.Turning on and off ...................................................................................... 107
6.2.Mounting and removing a firing object..................................................... 108
6.3.Select programs and start them ................................................................ 109
6.3.1.With the touchscreen ................................................................................................. 109
6.3.2.With web interface ..................................................................................................... 109
6.3.3.With VNC program..................................................................................................... 110
6.3.4.With iOS device ......................................................................................................... 110
6.3.5.Operating layout for the menu control ....................................................................... 111
6.4.Program end ................................................................................................ 112
6.5.Some practical tips
..................................................................................... 113
6.5.1.General operation of the furnace ............................................................................... 113
6.5.2.Heating element......................................................................................................... 113
6.5.3.Thermocouple - temperature calibration.................................................................... 113
6.5.4.Programming and program steps .............................................................................. 114
6.5.5.Firing programs.......................................................................................................... 114
6.6.Backing up and restoring firing programs ............................................... 115
6.7.Backing up and restoring data .................................................................. 115
6.8.Loading sets and firing programs
............................................................. 116
6.8.1.Sets and programs on the local memory ................................................................... 116
6.8.2.Sets and programs on a USB stick............................................................................ 117
6.8.3.Sets and programs from the Internet ......................................................................... 117
6.8.4.Sets and programs in the Circle ................................................................................ 119
6.8.5.Sets and programs from an FTP Server.................................................................... 119
6.9.Access the firing furnace via FTP ............................................................. 120
6.10.Quality assurance ....................................................................................... 122
6.10.1.QM logs...................................................................................................................... 122
6.10.2.X-Dream (option) ....................................................................................................... 123
6.10.3.OPC (option) .............................................................................................................. 123
AUSTROMAT™ 624i™ / 654i™ Table of Contents
OPERATING INSTRUCTIONS Version 03/2020 7
7.Maintenance and Service ...................................... 124
7.1.Care ..............................................................................................................124
7.2.Calibrate temperature................................................................................. 125
7.3.Check program
............................................................................................ 127
7.4.Change the heating element ...................................................................... 128
7.5.Software Update.......................................................................................... 128
7.6.Service and Transport ................................................................................ 129
8.Storage and disposal ............................................. 130
8.1.Storage.........................................................................................................130
8.2.Disposal ....................................................................................................... 131
8.2.1.Personnel qualifications..............................................................................................131
8.2.2.Legal guidelines..........................................................................................................131
8.2.3.Disposal: Electrical and electronic materials..............................................................132
8.2.4.Disposal: Other assemblies and components............................................................132
9.Appendix................................................................ 133
9.1.Safety data sheets (only 624i™) ................................................................ 133
9.1.1."Kerform" safety data sheet........................................................................................134
9.2.Pressures (only 654i™) .............................................................................. 146
9.3.Vacuum table
............................................................................................... 147
9.4.Heating speed ............................................................................................. 148
10.Index ...................................................................... 149
1. Usage, data AUSTROMAT™ 624i™ / 654i™
8 OPERATING INSTRUCTIONS Version 03/2020
1. Usage, data
1.1. Introduction
Dear customer,
You are in possession of a new, exceptional AUSTROMAT™ firing furnace.
DEKEMA’s many years of experience in the field of firing furnace construction have gone into
this equipment ensuring a very high level of quality, and exceptional performance and reliability.
In order to take full advantage of the possibilities that your firing furnace offers and obtain
superior results, we would like to ask you to spend a little time studying these operating
instructions.
•The technical data and description of the usage of the firing oven can be found in section 1
Usage, data.
•Before you start using the firing furnace, it is essential that you read 2 Safety to prevent
personal injury and property damage.
•Section 3 Design and functionprovides a short description of the firing furnace.
•How to set up and start the firing furnace is described in section 4 Start-up. Here you will
find how to connect the firing furnace to a network or an individual computer.
•The menu control of the firing furnace is described in detail in section 5 User interface.
•The operation of the firing furnace is explained in section 6 Operation, from the first steps in
to the creation of firing programs. Practical examples and tips will help you identify the
sources of troubles and assist you in eliminating them.
•Follow the suggestions for the service and maintenance of the device in section 7
Maintenance and Service.
•Finally, the index enables you to quickly find specific functions or commands.
Fig. 1-1 AUSTROMAT™ 624i™ (left) and AUSTROMAT™ 654i™ (right)
AUSTROMAT™ 624i™ / 654i™ 1. Usage, data
OPERATING INSTRUCTIONS Version 03/2020 9
1.2. Proper use
The AUSTROMAT™ firing furnace was designed for firing and pressing (only 654i™) dental
ceramic objects with and without a vacuum. In every task that you perform with the firing
furnace, observe the safety instructions in the section Safety.
Every use that goes beyond these instructions is held to be improper and can cause serious
personal injury or property damage. We assume no guarantee when the device is improperly
used handled or not used according to instructions. DEKEMA assumes no liability for damages
that are thereby incurred.
In particular, materials may not be heated that may trigger explosions, implosions and
hazardous or hazardous or flammable gases.
Proper use also includes the following:
•Read and following these instructions for use,
•Observe the technical data. See section 1.5,
•Perform service tasks in a timely manner. See section 7.
1. Usage, data AUSTROMAT™ 624i™ / 654i™
10 OPERATING INSTRUCTIONS Version 03/2020
1.3. Scope of delivery
The following components are included in the delivery of the firing furnace:
•AUSTROMAT™ 624i™or 654i™firing furnace with power cable,
•Vacuum pump with a vacuum hose and connecting cable,
•Insulation table and furnace tweezers,
•Operating instructions,
•Packaging material:
•Cardboard boxes,
•Foam material for protecting against impacts,
•Calibration set for calibrating the temperature.
Ensure that delivery is complete, and that the components have not suffered any visible
damage in transport. If this is not the case, please immediately contact your service partner.
Please store the packaging in case you need to ship the equipment at a later date.
1.4. Name plate
The information on the name plate describes the firing furnace and also offers potential
customer-specific adaptations. In all correspondence with DEKEMA, please indicate all of the
data that is on the name plate.
The name plate is on the back of the firing furnace.
Fig. 1-2 Example of name plate
AUSTROMAT™ 624i™ / 654i™ 1. Usage, data
OPERATING INSTRUCTIONS Version 03/2020 11
1.5. Technical data
The technical data of the firing furnace are summarized in the following table. The cited
connection values and tolerances must be maintained for the firing furnace to operate properly
and for the warranty to take effect.
Dimensions and weight
•Dimensions: 383 x 653 x 343 mm (width x height x depth)
see Fig. 1-3
•Firing
chamber useful
dimensions:
Firing function: 52 mm x 36 mm (diameter x height)
Press function: 80 mm x 83 mm (diameter x height) (only
654i™)
•Weight:
•
AUSTROMAT™ 624i™: 19 kg
•AUSTROMAT™ 654i™: 24 kg
•Weight pump
•
7.5 kg
Fig. 1-3 Dimensions
1. Usage, data AUSTROMAT™ 624i™ / 654i™
12 OPERATING INSTRUCTIONS Version 03/2020
Electrical supply data
NOTE:
Only use fuses with the indicated lag and nominal current.
•Supply voltage: depending on the type (name plate on the rear):
•~ 230 V, 220…240 V AC / 50…60 Hz
•~ 120 V, 110…125 V AC / 50…60 Hz
•~ 100 V, 95…105 V AC / 50…60 Hz
•Fuses: depending on the type (name plate on the rear):
•~230 V: 2 x 6.3 A T 250 V
•~120 V: 2 x 16 A T 250 V
•~100 V: 2 x 16 A T 250 V
•Delivered vacuum
pump:
depending on the type (name plate on the rear):
•~ 230 V, 220…240 V AC / 50…60 Hz
•~ 120 V, 110…125 V AC / 50…60 Hz
•~ 100 V, 95…105 V AC / 50…60 Hz
Service data
The indicated values are only valid when the delivered vacuum pump is used.
•Power consumption: including vacuum pump:
- max. 1500 W for 230 V
- max. 1400 W for 120 V
- max. 1450 W for 100 V
•Firing and pressing
temperature (only 654i™):
max. 1200°C
Only for pressing furnace 654i™
•Pressing path: max. 26 mm
•Pressure: approx. 30…350 N, electromechanically regulable in
10 steps
Interfaces
•USB interface
•Network interface
AUSTROMAT™ 624i™ / 654i™ 1. Usage, data
OPERATING INSTRUCTIONS Version 03/2020 13
1.6. Ambient conditions
NOTE:
The firing furnace should not be operated for some time after sudden change of ambient
temperature as otherwise condensation may occur in the electronic components, thus
causing damage.
The data for the ambient temperature and humidity are designed for conditions at sea level.
•During operation:
•Temperature: +15 °C…+35 °C
•Humidity: max. 60 %, non-condensing
•Height above sea level max. 2000 m
•When not operating and during storage:
•Temperature: +10 °C…+50 °C
•Humidity: max. 80 %, non-condensing
•During Transport:
•Temperature: -10 °C…+55 °C
•Humidity: max. 80 %, non-condensing
2. Safety AUSTROMAT™ 624i™ / 654i™
14 OPERATING INSTRUCTIONS Version 03/2020
2. Safety
2.1. This section must be read!
Read this entire section before you start working with the firing furnace! It contains important
instructions for your personal safety. This section must be read and understood by all persons
who work with this firing furnace in any phase of the product life of the AUSTROMAT™ to prevent
damage to persons and/or material.
2.2. Organization of the safety instructions
The following safety instructions Safety instructions refer to various hazard levels.
DANGER
DANGER identifies a direct, high risk hazard that can cause
death or serious bodily injury if it is not avoided.
WARNING
WARNING identifies a potential, medium-level hazard that can
cause death or serious bodily injury if it is not avoided.
CAUTION
CAUTION identifies a low-risk hazard that can cause slight or
moderate bodily injury or property damage if it is not avoided.
NOTE:
A note such as this refers to particularly important information that, however, does not
concern safety.
AUSTROMAT™ 624i™ / 654i™ 2. Safety
OPERATING INSTRUCTIONS Version 03/2020 15
2.3. General safety regulations
2.3.1. Personnel
All personnel who work with the AUSTROMAT™ must have the required technical qualifications
and have received appropriate instruction and training. They must be informed about all
dangers and risks in conjunction with this system.
2.3.2. Operating instructions
Read and learn
Anyone who works on or with the AUSTROMAT™ firing furnace in any phase of the product life
must read these operating instructions and understand them. This concerns in particular
chapter 2 Safety.
Retention
The operating instructions are delivered along with the firing furnace and are considered an
essential component of the product. They must be stored with the firing furnace in a highly
visible location and be directly accessible. You can order of additional copies of the operating
instructions from DEKEMA, see page 2.
Completeness
Always use the complete original version of these operating instructions. The instructions in the
operating instructions contain cross-references to other sections containing important
information. Incomplete copies or copies of individual pages can not provide all the necessary
information of the operating instructions.
WARNING
Incomplete operating instructions.
A lack of safety instructions due to incomplete operating
instructions can cause serious injury and property damage.
Always perform work with a complete copy of the operating
instructions. Do not copy individual pages.
2. Safety AUSTROMAT™ 624i™ / 654i™
16 OPERATING INSTRUCTIONS Version 03/2020
2.3.3. Operation
Use
The AUSTROMAT™ firing furnace may only be used for its intended purpose. See section 1.2.
All instructions and procedures that can affect the safety of persons or the firing furnace are
forbidden. The branch-specific and local regulations concerning accident prevention must be
observed.
Please keep the lift closed when not in use. Due to increasing surface temperatures the furnace
shall not operate for more than one hour with an open lift above 800 °C.
Condition
The firing furnace may only be operated when it is functioning properly, and with supervision.
Observe the technical data in section 1.5.
If the firing furnace can no longer be operated safely, immediately unplug it and prevent it from
being unintentionally operated. Reasons for assuming that the equipment cannot be used
safely:
•An alarm message appears,
•Visible damage to the housing or power cable,
•Malfunctions,
•Frequently required fuse changes,
•Long storage in a problematic environment (moisture, see section 1.6).
Safety stickers
Safety stickers are affixed to the firing furnace and provide notification of residual danger. The
safety stickers may not be removed. They must be replaced if they are lost or are no longer
clearly legible.
Workplace
The operator must provide corresponding instructions and inspections to ensure order and
cleanliness of the workplace and the surroundings of the AUSTROMAT™ firing furnace.
Waste
If polluting waste arises from use, the operator is responsible for the proper disposal.
AUSTROMAT™ 624i™ / 654i™ 2. Safety
OPERATING INSTRUCTIONS Version 03/2020 17
2.3.4. Maintenance and Service
Spare parts
WARNING
Non-original spare parts.
Malfunctions can arise if third-party parts are used. In certain
circumstances, this can cause serious injury and substantial
property damage.
Always use original replacement parts from DEKEMA. See
section 7.6
Retrofitting
Independent retrofitting and changes that affect the safety of the firing furnace are forbidden.
2.3.5. Disposal
The operator must carefully dispose of the firing furnace in accordance with regulations. He can
give it to a licensed, private or public collection facility, or recycle it or dispose of it himself. See
section 8.2.
2. Safety AUSTROMAT™ 624i™ / 654i™
18 OPERATING INSTRUCTIONS Version 03/2020
2.4. Risks
Observe the following hazard instructions in all of your jobs with the firing furnace.
DANGER
Electrical shock from voltage-conducting parts.
The firing furnace is operated using mains voltage. Death may
result due to electrical shock from touching voltage-conducting
parts.
Observe the following instructions:
•Never contact voltage-conducting parts,
•Do not use your hands or any objects to grasp things in the
firing chamber,
•Maintenance and service jobs may only be performed when a
device is not powered. Turn off the firing furnace, and pull
the power plug,
•The protective conductor (inside and outside of the unit)
must always be safe for operation and may never be
disabled. The connection may never be intentionally
severed.
NOTE:
Only personnel with electrotechnical training and experience with handling devices that
operate on mains voltage may perform work on the electrical components.
Protection of personnel against electric shock
The equipment has to be connected with a supply source, which incorporates a circuit-breaker
that interrupts the supply at a differential current of 30 mA or less.
The operator has to be protected against electric shock, including electric shock resulting from
the possibility of simultaneous contact with hazardous live parts and parts connected to the
protective conductor terminal. The following protective means are recommended:
•using insulated tools,
•wearing insulating clothing,
•standing on an insulating surface,
•shrouding of parts connected to the protective conductor terminal with which the operator
might come into contact in normal use.
AUSTROMAT™ 624i™ / 654i™ 2. Safety
OPERATING INSTRUCTIONS Version 03/2020 19
WARNING
Fire hazard.
The firing chamber can reach temperatures above 1,000 °C
during operation. Heat-sensitive materials close to the firing
furnace can easily ignite and cause a fire.
Observe the following instructions:
•Never operate the firing furnace without the insulation table
being mounted,
•The vent holes in the cover of the firing chamber must be
unobstructed,
•Make sure that flammable materials (such as cleaning
alcohol, wiping cloths, etc.) or objects that can be damaged
by heat are sufficiently distance from the firing furnace,
•Never operate the firing furnace without supervision.
WARNING
Hot surfaces.
The firing chamber can reach temperatures above 1,000 °C
during operation. There is an extreme burning hazard from
touching hot surfaces after the firing chamber is opened.
Never directly contact hot parts of the firing furnace. The firing
furnace requires several hours to cool after it is turned off.
Observe the following instructions:
•Do not use your hands or any objects to grasp things in the
firing chamber,
•Do not grasp the lift seat, insulation table or firing objects
with your bare hands,
•Use suitable tools (tweezers) to remove the firing objects, or
wear safety gloves.
WARNING
The firing furnace is heavy.
When the firing furnace is transported, there exists the danger
of crushing, and the device may become damaged.
At least two persons must transport the firing furnace. Wear
safety gloves.
2. Safety AUSTROMAT™ 624i™ / 654i™
20 OPERATING INSTRUCTIONS Version 03/2020
CAUTION
Ceramic dust from insulation materials.
The firing chamber and insulation table consist of ceramic
insulating material. Inhaling ceramic dust can be hazardous to
your health.
Do not inhale the dust. To remove ceramic dust, use a suitable
vacuum cleaner. Only 624i™: Read the safety data sheets for
the insulation materials in section 9.
This manual suits for next models
1
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