Dell EMC Data Domain DS60 Installation instructions

Dell EMC Data Domain DS60 Expansion
Shelf
Hardware Guide
302-002-100
REV. 05

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Published June 2017
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2Data Domain DS60 Expansion Shelf Hardware Guide

Preface 5
Revision history 7
DS60 Shelf Installation Overview 9
Site requirements........................................................................................10
Licensing..................................................................................................... 11
DS60 expansion shelf.................................................................................. 11
Front panel .....................................................................................11
Disk enclosure interior ................................................................... 12
Back panel......................................................................................16
Installing the Shelves 17
Expansion shelf cables................................................................................ 18
Safety requirements................................................................................... 19
Racking and cabling....................................................................................20
Rail kit........................................................................................................ 20
Shelf cabling rules and guidelines................................................................ 21
Installing or adding DS60 shelves............................................................... 24
Ports..............................................................................................24
Cabling shelves.............................................................................. 24
Requirements for combining DS60 and ES30 shelves................................ 26
DD4200, DD4500, and DD7200 cabling......................................... 27
DD6300, DD6800 and DD9300 cabling.......................................... 41
DD9500 and DD9800 cabling........................................................ 49
Connecting power...................................................................................... 57
Attach the power supplies............................................................. 58
Single phase power connections for 40U-P (current racks).......... 58
3-phase power connections for 40U-P (current racks)................. 65
Data Domain-Specific Installation 81
DD4200, DD4500, and DD7200 systems.................................................... 82
DD6300, DD6800 and DD9300 systems.....................................................83
DD9500 and DD9800 systems....................................................................84
I/O module slot assignments......................................................... 84
Post-Installation Tasks 87
Power on sequence.................................................................................... 88
Verify the Operation of the New Shelves.......................................88
Verifying shelf installation...........................................................................89
Understanding the DS60 disk mappings......................................................91
Add shelf capacity licenses.........................................................................92
Add storage license....................................................................... 92
Add enclosure disks to the volume............................................................. 95
Hardware Specifications 99
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Appendix A
CONTENTS
Data Domain DS60 Expansion Shelf Hardware Guide 3

Preface
Contact your Data Domain technical support professional if a product does not
function properly or does not function as described in this document.
Note
This document was accurate at publication time. Go to the Online Support site,
https://support.emc.com/, to ensure that you are using the latest version of this
document.
Purpose
This guide describes the steps to install and configure a Data Domain Expansion Shelf.
Audience
This guide is for trained service personnel who are authorized to install and repair Data
Domain systems and end-users who are using this product.
Related Documentation
The following Data Domain system documents provide additional information:
Note
Look for the documents matching the Data Domain Operating System release being
used in your environment.
l
DD OS Release Notes Version
l
DD OS Initial Configuration Guide
l
DD OS Administration Guide
l
DD OS Command Reference Guide
lThe Data Domain system installation and setup guides for each of the supported
platforms (for example, DD4200 and DD9500)
lFor Data Domain Systems that have ES20 shelves installed:
Data Domain ES20
Expansion Shelf Hardware Guide.
lFor Data Domain Systems that have ES30 shelves installed:
Data Domain ES30
Expansion Shelf Hardware Guide.
l
Data Domain System Safety and Regulatory Information
(P/N 770-0002-0002)
Documents for Installation and Field Replacements
l
Installation and FRU Replacement Guide
Special Notice Conventions Used in this Document
Data Domain uses the following conventions for special notices:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Preface 5

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
Addresses practices not related to personal injury.
Note
Presents information that is important, but not hazard-related.
Typographical conventions
Data Domain uses the following type style conventions in this document:
Table 1 Typography
Bold Use for names of interface elements, such as names of windows,
dialog boxes, buttons, fields, tab names, key names, and menu paths
(what the user specifically selects or clicks)
Italic
Use for full titles of publications referenced in text
Monospace Use for:
lSystem code
lSystem output, such as an error message or script
lPathnames, filenames, prompts, and syntax
lCommands and options
Monospace italic
Use for variables
Monospace bold Use for user input
[ ] Square brackets enclose optional values
| Vertical bar indicates alternate selections - the bar means “or”
{ } Braces enclose content that the user must specify, such as x or y or
z
... Ellipses indicate nonessential information omitted from the example
Technical support
To resolve issues with Data Domain products, contact your contracted support
provider or visit us online at https://support.emc.com/.
Your comments
Your suggestions will help us continue to improve the accuracy, organization, and
overall quality of the user publications. Send your opinions of this document to
Preface
6Data Domain DS60 Expansion Shelf Hardware Guide

Revision history
Table 2 Document revision history
Revi
sion
Date Document
part
number/
Revision
number
Software
version
Description
05 June 2017 302-002-100
Rev. 5
6.1 Editorial revisions.
04 October 2016 302-002-100
Rev. 4
6.0 New topics and cabling diagrams
as they relate to supporting
DD6300, DD6800 and DD9300,
andDD9800 systems
03 April 2016 302-002-100
Rev. 3
5.7.1 Updates to the DD4200 and
DD7200 supported configurations.
02 March 2016 302-002-100
Rev. 2
5.7.1 Minor updates as they relate to the
High Availability (HA) system
01 October 2015 302-002-100
Rev. 1
5.7 Initial publication
Revision history 7

Revision history
8Data Domain DS60 Expansion Shelf Hardware Guide

CHAPTER 1
DS60 Shelf Installation Overview
Adding DS60 expansion shelves to a Data Domain system increases the storage
capacity of the system. The expansion shelves are organized by sets (or chains).
lDD4200, DD4500, and DD7200 systems - Attach up to two expansion shelves per
set (chain);
lDD6300 - Supports only one DS60 expansion shelf;
lDD6800 and DD9300 - Attach up to four expansion shelves per set (chain);
lDD9500 and DD9800 systems - Attach up to four DS60 expansion shelves per set
(chain).
For details about maximum shelf counts per system and mixing shelves for different
systems, refer to the information in Requirements for combining DS60 and ES30
shelves on page 26 for shelf configuration restrictions.
Note
lData Domain systems that support the DS60 shelves must be running DD OS 5.7
and later.
lFor instructions on replacing one of the field replaceable components, see the
DS60 Installation and FRU Replacement Guide
on the Online Support site. You
should assume that any printed copy might be out-of-date. Therefore, always
check the on-line support portal for the latest version of a document before
replacing any part.
This chapter covers the following major topics:
lSite requirements............................................................................................... 10
lLicensing............................................................................................................. 11
lDS60 expansion shelf.......................................................................................... 11
DS60 Shelf Installation Overview 9

Site requirements
This table lists the DS60 site requirements. See Hardware specifications on page 100
for hardware specifications information.
Table 3 Site requirements
Requirement DS60 Expansion Shelf
Vertical space in standard 19", 4-post rack 5U including a 1U Cable Managements Tray.
Do not use a two-post rack. See the slide rail
and installation documentation in the
packaging for installing in a rack.
Air conditioning Air conditioning that can cope with the
maximum BTU/hr thermal rating.
Temperature controls Adequate temperature control with a gradient
(change) not to exceed 30° C in an hour.
Front bezel clearance 1.56 inches (4.0 cm) of unobstructed
clearance.
Back panel clearance 5 inches (12.7 cm) of unobstructed clearance.
Airflow In a closed or multi-unit rack, ensure that the
unit has adequate airflow. If the equipment is
mounted in an enclosed (as opposed to a
four-post open rack), the front and rear doors
should have 65% minimum open area for
airflow. Whether in an open or enclosed rack,
use filler panels to prevent hot air re-
circulation. The rack design and installation
should take into consideration the maximum
ambient operating temperature of the
equipment, which is 35° C.
Power/grounding The Power distribution within the rack should
provide a safe electrical earth connection.
Voltage should be 200-240 VAC; 50 or 60 Hz.
Plug four power cords - two from each power
supply into separate branch circuit supplies
for redundancy—one set of cords from one
power supply goes to one branch and the
second set of cords from the other power
supply goes to a different branch. Each
receptacle must be capable of safely
supplying 0.94 amps from each power socket
or 1.87 amps from each socket in case of a
redundant circuit.
DS60 Shelf Installation Overview
10 Data Domain DS60 Expansion Shelf Hardware Guide

Licensing
The appropriate capacity license is required for any added shelf. There are three tiers
of storage—active, archive, and cache. A license is purchased and applied to one of
these tiers.
Note
Only Data Domain Extended Retention (ER) systems have archive tier storage.
Note
Only Data Domain DD6300, DD6800 and DD9300 systems configured with SSDs, or
those systems configured with an FS15 shelf have cache tier storage.
An Expanded-Storage license is required to expand the active tier storage above the
amount originally installed. You cannot use additional storage without first applying the
appropriate licenses.
Additional licensing information is available in the
Data Domain Operating System
Administration Guide
and the
Data Domain Operating System Command Reference Guide
.
DS60 expansion shelf
This section describes the shelf front panel, the status lights visible from the front, the
interior layout of the disks, the back panel, and the status lights visible from the rear
of the chassis.
Front panel
Figure 1 DS60 front panel
Note
The front LEDs are identified inside the red rectangle.
If there is a problem with the enclosure, the enclosure fault light LED (marked with a
triangle with an exclamation mark) is amber. When the shelf is powered on and active,
the disk enclosure power LED (marked with a circle with a vertical line) is blue.
DS60 Shelf Installation Overview
Licensing 11

Table 4 LED status lights
Light Quantity Color Meaning
Disk Enclosure Power 1 Blue Power to enclosure is
on.
Disk Enclosure Fault 1 Amber On when any fault
condition exists; if the
fault is not obvious
from a disk or fan
module light, look at
the back of the disk
enclosure.
Note
The individual disk LEDs are only visible when the disk enclosure is opened to verify
the disks inside.
For part replacement information, refer to the
DS60 Expansion Shelf Installation and
FRU Replacement Guide.
Disk enclosure interior
The disks are visible when the DS60 is pulled out of the rack and the top cover is
removed from the chassis. There are also three fans in the front of the disk enclosure
and each fan has a fault LED.
Each disk in the enclosure has two LEDs. The active LED glows blue when the disk is
functional. The disk fault LED glows amber when the disk has failed.
Note
The individual disk and fan LEDs are only visible when the disk enclosure is opened to
verify the disks inside.
DS60 Shelf Installation Overview
12 Data Domain DS60 Expansion Shelf Hardware Guide

Figure 2 Fans and disk drives inside the disk enclosure
Table 5 LED status lights
Light Quantity Color Meaning
Disk Active
Note
Only visible after the
disk enclosure is
opened.
1 per disk module Blue lNo LED when the
slot is empty or
has a filler
module. Also, off
when the disk is
powered down by
command; for
example, the
result of a
temperature
fault.
lFast blinking
when the SAS
drive is powered
up but not
spinning; this is a
normal part of the
spin-up
sequence,
occurring during
the spin-up
delays of a slot.
lOn when the
drive has power
but is not handing
any I/O activity
(the ready state).
DS60 Shelf Installation Overview
Disk enclosure interior 13

Table 5 LED status lights (continued)
Light Quantity Color Meaning
lDisk and fan
lights are only
available when
enclosure is
removed from the
chassis.
lSlow blinking
when the drive is
spinning and
handling I/O
activity.
Disk Fault
Note
Only visible after the
disk enclosure is
opened.
1 per disk module Amber On when the disk
module is faulty, or as
an indication to
replace the drive.
Fan fault 1 per fan module Amber On when the fan
module is faulty, or as
an indication to
replace the fan.
The DD OS software manages the drives in packs (groups) of 15. A top down view of
the chassis shows that the disks are arranged in four packs (groups) of 15 drives. The
packs are color coded—pack 1 purple, pack 2 is yellow, pack 3 is green, and pack 4 is
pink. A pack must have the same size drives. Pack 1 is shown within the red rectangle.
DS60 Shelf Installation Overview
14 Data Domain DS60 Expansion Shelf Hardware Guide

Figure 3 Drives as packs
The next table shows how the drives are distributed by packs (groups) and numbered
physically. The bottom of the table represents the front of the shelf
Table 6 Physical drives
Rows Pack 1 Pack 2 Pack 3 Pack 4
E 0-2 3-5 6-8 9-11
D 0-2 3-5 6-8 9-11
C 0-2 3-5 6-8 9-11
B 0-2 3-5 6-8 9-11
A 0-2 3-5 6-8 9-11
Although the disk numbers are physically 0 to 59, the disks are reported logically by
system software commands in two ways:
lA range from 1 to 60, usually reported with the enclosure number (e.g. 3.37)
lThe position matrix A-E (1-12)
For part replacement information, refer to the
DS60 Expansion Shelf Installation and
FRU Replacement Guide.
DS60 Shelf Installation Overview
Disk enclosure interior 15

Back panel
The back panel has two dual power supplies and two LCCs (Link Controller Cards).
Figure 4 DS60 back panel
Each controller has 4 SAS ports (laid out as 2 pairs). Standard Data Domain systems,
and systems with the licensed HA feature only use ports 0 and 2 on each controller.
Ports 1 and 3 typically have a plastic plug blocking the unused ports to make inserting
a cable into the correct ports easier.
Note
Please refer to Installing the Shelves on page 17 chapter for details about cabling.
The Cabling shelves on page 24 section provides the needed details.
Table 7 Status lights visible from rear of disk enclosure
Light Quantity Color Meaning
Controller
power
1 per controller Green On when the Controller is powered on.
Controller fault 1 per controller Amber On when either the Controller or a SAS
connection is faulty. On during power-on
self test.
Link active 4 per controller Blue On when the host connection is active.
Power supply
input voltage
1 per power
supply
Green Input power green when it is working.
Power supply
fault*
1 per power
supply
Amber lOn when the power supply is faulty or
is not receiving AC line voltage.
lFlashing when either a multiple blower
or ambient over temperature condition
has shut off DC power to the system.
The DS60 continues to run with a single power supply and two fans (out of the three
fans).
For part replacement information, refer to the
DS60 Installation and FRU Replacement
Guide.
DS60 Shelf Installation Overview
16 Data Domain DS60 Expansion Shelf Hardware Guide

CHAPTER 2
Installing the Shelves
This chapter covers the following major topics:
lExpansion shelf cables........................................................................................ 18
lSafety requirements........................................................................................... 19
lRacking and cabling........................................................................................... 20
lRail kit................................................................................................................20
lShelf cabling rules and guidelines........................................................................21
lInstalling or adding DS60 shelves....................................................................... 24
lRequirements for combining DS60 and ES30 shelves........................................ 26
lConnecting power.............................................................................................. 57
Installing the Shelves 17

Expansion shelf cables
Expansion shelves are connected to each other and to the Data Domain controller with
qualified cables. The expansion shelf can be connected to supported Data Domain
systems only by using SAS (serial-attached SCSI) cables. A Data Domain shelf with
qualified disks can be added as an expansion shelf if there are complete drive packs
(15 in a pack) in the correct position.
Note
Shelves for other Dell EMC product lines look identical. Check the product numbers
when unpacking.
DS60 cables
The DS60 shelves use cables with HD-mini-SAS connectors at both ends to connect
the shelves to the controllers that have SAS I/O modules, such as DD4200, DD4500,
DD6300, DD6800, DD7200, DD9300, DD9500, and DD9800 systems.
The DS60 connector is referred as the HD-mini-SAS connector and is same as the I/O
module connectors. These cables are available in 3M, 4M, and 5M lengths.
Use the appropriate length for the connection you are making. Refer to the specific
Installation and Configuration Guide of the shelves for the recommended cable
lengths:
lUse the 3-meter cable in the same rack either to connect to a controller or shelf to
adjacent shelf.
lUse a 3-meter, 4-meter, or 5-meter cable when a DS60 is in another rack.
Figure 5 HD-mini-SAS connector
Table 8 HD-mini-SAS to mini-SAS cable part numbers
Cable Part Number Cable Length
038-004-380-01 3M(118 in.)
038-000-212-00 4M (158 in.)
Installing the Shelves
18 Data Domain DS60 Expansion Shelf Hardware Guide

Table 8 HD-mini-SAS to mini-SAS cable part numbers (continued)
Cable Part Number Cable Length
038-000-214-00 5M (196 in.)
Special cables must be used when attaching an ES30 to a chain with a DS60.
Specifically, one HOST (circle) connection and one EXPANSION (diamond) cables are
connected between the ES30 LCC and the DS60 LCC connection. Since this is not a
common situation, only two expansion cable lengths are available.
Table 9 HD-mini-SAS to ES30 host and ES30 expansion port cable part numbers
Cable Part Number Cable Type Cable Length
038-003-810 Host 2M (78 in.)
038-003-813 Host 5M (196 in.)
038-004-108 Expansion 2M (78 in.)
038-004-111 Expansion 5M (196 in.)
The cable connectors must be secured with their latch assembly.
Safety requirements
WARNING
lThe rack or cabinet should be securely bolted to the floor for personnel
safety; if not, it could tip over. If securing the rack to the floor is not feasible,
and you have less than a fully populated configuration, for personnel safety
you must ensure a low center of gravity.
lData Domain-supplied racks have an interlock that prevents more than one
DS60 from being pulled out of the rack at one time. This is not true for
customer-supplied racks. Do not pull out more than one DS60 at one time,
otherwise there is a much greater risk of the rack tipping.
The following safety requirements must be considered when the unit is mounted in a
rack.
lEnsure that the site requirements have been met. Review the Site requirements on
page 10.
lThe rack design should incorporate stabilizing features suitable to prevent the rack
from tipping or being pushed over during installation or in normal use.
lWhen loading a rack with the units, fill the rack from the bottom up and empty the
rack from the top down.
lThe controller must be in the recommended position shown in the diagrams in
Requirements for combining DS60 and ES30 shelves on page 26.
lAll products in the rack must have front-to-back cooling to prevent air
recirculation.
lThe rack should have a safe electrical distribution system. It must provide
overcurrent protection for the unit and must not be overloaded by the total
Installing the Shelves
Safety requirements 19

number of units installed in the rack. Consideration of the electrical power
consumption rating shown on the nameplate should be used when addressing
these concerns. For more information see Connecting power on page 57.
Racking and cabling
The shelves are 5U (including 1U for the Cable Management Assembly (CMA)) and a
Data Domain controller that supports DS60 shelves are 4U, except for the DD6300,
DD6800 and DD9300, which are 2U. For more information, see your Data Domain
system hardware overview.
Data Domain has adopted recommended racking guidelines.
To provide the best trade-off in terms of serviceability, system expansion, and cabling,
mount the Data Domain controller in the 23U position for the DD4200, DD4500,
DD6300, DD6800, DD7200, DD9300, DD9500, and DD9800 systems.
Note
A 5U space is reserved for the controller in the recommended configurations. This is
to simplify installation and labeling instructions.
You can connect the 3-meter cable attached to the Data Domain controller to any
shelf in the same rack. Install filler panels in unused rack openings.
There are figures showing the various configurations through the remainder of this
document. These are guidelines. Other sections define the rules for different systems.
All rules must be followed but using a recommended configuration may depend on
other restrictions in a specific installation.
After your hardware is installed, route and organize all cables by affixing them to the
side of the rack to facilitate servicing.
Although you can plan for growth by leaving empty positions in the rack, this method
is safe only if the rack is securely bolted to the floor, or if the resulting configuration
has a low center of gravity. When in doubt, do not leave empty spaces, and populate
based on the guidelines in this section.
Rail kit
The DS60 shelf rail kit includes:
Table 10 Rail information
Rail kit Rack depth
Slide rail kit, DS60 Rail kit mounting brackets adjust in length from 24
inches to 32 inches to accommodate different rack
depths.
Note
For details, see the
DS60 Shelf Installation and FRU Replacement Guide
.
Installing the Shelves
20 Data Domain DS60 Expansion Shelf Hardware Guide
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