Delta C200 Series User manual

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Preface
Thank you for choosing DELTA’s high-performance VFD-C200 Series. The VFD-C200 Series is
manufactured with high-quality components and materials and incorporate the latest
microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the
following safety guidelines before connecting power to the AC motor drive. Keep this operating
manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor
drive are to do installation, start-up and maintenance. Always read this manual thoroughly before
using VFD-C200 series AC Motor Drive, especially the DANGER and CAUTION notes. Failure to
comply may result in personal injury and equipment damage. If you have any questions, please
contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER
;AC input power must be disconnected before any wiring to the AC motor drive is made.
;Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the POWER LED is OFF. Please do not
touch the internal circuit and components.
;There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these
components or the circuit boards before taking anti-static measures. Never reassemble
internal components or wiring.
;Ground the AC motor drive using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
;DO NOT install the AC motor drive in a place subjected to high temperature, direct
sunlight and inflammables.
CAUTIO
N
;Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
;Only qualified persons are allowed to install, wire and maintain the AC motor drives.
;Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
;If the AC motor drive is stored in no charge condition for more than 3 months, the
ambient temperature should not be higher than 30 °C. Storage longer than one year is
not recommended, it could result in the degradation of the electrolytic capacitors.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the most
updated version at http://www.delta.com.tw/industrialautomation
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Table of Contents
CHAPTER 1 INTRODUCTION.............................................................................................................1-1
CHAPTER 2 INSTALLATION .............................................................................................................2-1
CHAPTER 3 HOW TO SELECT THE RIGHT AC MOTOR DIRVE..................................................3-1
CHAPTER 4 WIRING............................................................................................................................4-1
CHAPTER 5 MAIN CIRCUIT TERMINALS .....................................................................................5-1
CHPATER 6 CONTROLTERMINALS.................................................................................................6-1
CHAPTER 7 OPTIONALACCESSORIES............................................................................................7-1
CHAPTER 8 SPECIFICATION.............................................................................................................8-1
CHAPTER 9 DIGITAL KEYPAD...........................................................................................................9-1
CHAPTER 10 SUMMARPY OF PARAMETERS ...............................................................................10-1
CHAPTER 11 DESCRIPTION OF PARAMETER SETTINGS..........................................................11-1
CHPAPTER 12 WARNING CODES.....................................................................................................12-1
CHAPTER 13 CANOPEN OVERVIEW..............................................................................................13-1
CHAPTER 14 PLC FUNCTION...........................................................................................................14-1
CHAPTER 15 SUGGESTIONSAND ERROR CORRECTIONS FOR STANDARD AC MOTOR
DRIVES .................................................................................................................................................15-1
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Chapter 1 Introduction|C200 Series
1-1
Chapter 1 Introduction
Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure
that the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Please
install the AC motor drive according to this manual.
3. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2,
T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage.
5. When power is applied, select the language and set parameter groups via the digital keypad
(KPE-LE02). When executes trial run, please begin with a low speed and then gradually increases
the speed untill the desired speed is reached.
Nameplate Information
MODEL VFD007CB43A-20
:
INPUT :
Normal Duty: 3PH 380-480V 50/60Hz4.3A
Heavy Duty: 3PH 380-480V 50/60Hz 4.1A
OUTPUT :
Normal Duty: 3PH380-480V 3A2.4KVA1HP
Heavy Duty: 3PH380-480V 2.9A2.3KVA1HP
FREQUENCY RANGE :
Normal Duty: 0-600Hz
Heavy Duty: 0-600Hz
Version:VX.XX
007CBEAIT1080001
DALTA ELECTRONICS. INC.
MADE IN xxxxxxxx
Enclosure type (IPXX)
Ac Drive Model
Input Voltage/Current
Output Voltage/Current
Frequency Range
Firmware Version
Certifications
Serial Number
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Chapter 1 Introduction|C200 Series
1-2
Model Name
VFD 007 CB 43 A 21- M
Series name (Variable Frequency Drive)
004:0.5HP(0.375kW)~ 075:10HP(7.5kW)
C200 Series
20
:
IP20/UL Open Type
21: IP20/NEMA1
Applicable motor capcity
Refer to the specifications for details
Input voltage
Protection Mode
:
Installation method Wall mounting
:
Blank: standard model
M: Enhanced case model
Serial Number
007 CB EA I T 1 08 000
1
EA 460V 3 PHASE
BA 230V 1-PHASE
DA: 230V 3-PHASE
: -
:
1HP(0.75kW)
Model number
T: Ta o yu a n
W: Wujian
S: Shanghai
CB: C200
CM: C200
standard
enhanced case protection model
I IP20/UL Open Type
J: IP20/NEMA1
:
Prcoduction number
Prcoduction week
Prcoduction year (2011)
Prcoduction factory
Product series:
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Chapter 1 Introduction|C200 Series
1-3
RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper is used to suppress the
interference (Radio Frequency Interference) on the power line.
Frame A0~A Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.)
Loosen the screws and remove the MOV-PLATE. Fasten the screws back to the original position after
MOV-PLATE is removed.
Frame A0
Frame A
Main power isolated from earth:
If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off. Then
the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage
(according to IEC 61800-3) and reduce earth leakage current.
CAUTION!
1. When power is applied to the AC motor drive, do not cut off the RFI jumper.
2. Make sure main power is switched off before cutting the RFI jumper.
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Chapter 1 Introduction|C200 Series
1-4
3. The gap discharge may occur when the transient voltage is higher than 1,000V. Besides,
electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper.
4. Do NOT cut the RFI jumper when main power is connected to earth.
5. The RFI jumper cannot be cut when Hi-pot tests are performed. The mains power and motor must be
separated if high voltage test is performed and the leakage currents are too high.
6. To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is
installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power
system or a corner grounded TN system.
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Chapter 1 Introduction|C200 Series
1-5
Dimensions
Frame A0
VFD004CB21A-20; VFD007CB21A-20; VFD004CB23A-20; VFD007CB23A-20; VFD007CB43A-20;
VFD015CB43A-20;
VFD015CB23A-20 (Fan Module included)
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
180.0
[7.09]
160.0
[6.30]
99.6
[3,92]
169.0
[6.65]
151.0
[5.94]
5.5
[0.22]
- - -
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Chapter 1 Introduction|C200 Series
1-6
Frame A0
VFD015CB21A-20; VFD022CB21A-20; VFD022CB23A-20; VFD037CB23A-20; VFD022CB43A-20;
VFD037CB43A-20;
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
180.0
[7.09]
151.0
[5.94]
99.6
[3,92]
169.0
[6.65]
142.0
[5.59]
5.5
[0.22] - - -
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Chapter 1 Introduction|C200 Series
1-7
Frame A0
VFD007CB43A-21; VFD015CB43A-21; VFD004CB23A-21; VFD007CB23A-21; VFD004CB21A-21;
VFD007CB21A-21;
VFD015CB23A-21 (Fan Module included)
Unit: mm [inch]
W H D W1 H1 H2 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
200.0
[7.87]
160.0
[6.30]
99.6
[3,92]
180.0
[7.09]
169.0
[6.65]
151.0
[5.94]
5.5
[0.22] - - -
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Chapter 1 Introduction|C200 Series
1-8
Frame A0
VFD022CB43A-21; VFD037CB43A-21; VFD022CB23A-21; VFD037CB23A-21; VFD015CB21A-21;
VFD022CB21A-21;
Unit: mm [inch]
W H D W1 H1 H2 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
200.0
[7.87]
151.0
[5.94]
99.6
[3,92]
180.0
[7.09]
169.0
[6.65]
142.0
[5.59]
5.5
[0.22] - - -
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Chapter 1 Introduction|C200 Series
1-9
Frame A0
VFD004CB21A-21M; VFD004CB23A-21M; VFD007CB21A-21M; VFD007CB23A-21M;
VFD007CB43A-21M; VFD015CB43A-21M;
VFD015CB23A-21M (Fan Module included)
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
200.0
[7.87]
160.0
[6.30]
99.6
[3,92]
180.0
[7.09]
151.0
[5.94]
5.5
[0.22]
- - -
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Chapter 1 Introduction|C200 Series
1-10
Frame A0
VFD015CB21A-21M; VFD022CB21A-21M; VFD022CB23A-21M; VFD037CB23A-21M;
VFD022CB43A-21M; VFD037CB43A-21M;
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
110.0
[4.33]
200.0
[7.87]
151.0
[5.94]
99.6
[3,92]
180.0
[7.09]
142.0
[5.59]
5.5
[0.22] - - -
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Chapter 1 Introduction|C200 Series
1-11
Frame A
VFD040CB43A-20; VFD055CB43A-20; VFD075CB43A-20;
VFD040CB43A-21; VFD055CB43A-21; VFD075CB43A-21
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
130.0
[5.12]
250.0
[9.84]
179.0
[7.05]
116.0
[4.57]
236.0
[9.29]
170.0
[6.69]
6.2
[0.24]
22.2
[0.87]
34.0
[1.34]
28.0
[1.10]
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Chapter 1 Introduction|C200 Series
1-12
Frame A
VFD040CB43A-21M; VFD055CB43A-21M; VFD075CB43A-21M;
Unit: mm [inch]
W H D W1 H1 D1 S1 Φ1 Φ2 Φ3
130.0
[5.12]
250.0
[9.84]
179.0
[7.05]
116.0
[4.57]
236.0
[9.29]
170.0
[6.69]
6.2
[0.24]
22.2
[0.87]
34.0
[1.34]
28.0
[1.10]
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Chapter 1 Introduction|C200 Series
1-13
Digital Keypad
KPE-LE02
71.9 [2.83]
42.4 [1.67]
1.5 [0.06]16.3 [0.64]
52.4 [2.06]8.6 [0.34]
61.0 [2.40]
34.3 [1.35]
8
.1 [0.32]
25.9 [1.02]
M3*0.5(2X)
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Chapter 2 Installation|C200 Series
2-1
Chapter 2 Installation
Minimum Mounting Clearance and Installation
NOTE
;Prevent fiber particles, scraps of paper, shredded wood saw dust, metal particles, etc. from
adhereing to the heat sink
;Install the AC motor drive in a metal cabinet. When installing one drive below another one,
use a metal separation between the AC motor drives to prevent mutual heating and to
prevent the risk of fire accident.
;Install the AC motor drive in Pollution Degree 2 environments only: normallyl only
nonconductive pollution occurs and temporary conductivity caused by condensation is
expected.
The appearances shown in the following figures are for reference only.
Airflow direction: (Bluearrow)inflow (Red arrow) outflow
Single drive installation
Side-by-side installation
Multiple drives, side-by-side installation
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Chapter 2 Installation|C200 Series
2-2
Multiple drives side-by-side installation and in rows
When installing one AC motor drive below another one (top-bottom installation), use a metal separation
between the drives to prevent mutual heating. The temperature measured at the fan’s inflow side must be
lower than the temperature measured at the operation side. If the fan’s inflow temperature is higher, use
a thicker or larger size of metal seperature. Operation temperature is the temperature measured at 50mm
away from the fan’s inflow side. (As shown in the figure below)
Minimum mounting clearance
Frame A (mm) B (mm) C (mm) D (mm)
A0-A 60 30 10 0
FrameA0 VFD004CB21A-20/-21/-21M; VFD007CB21A-20/-21/-21M; VFD004CB23A-20/-21/-21M;
VFD007CB23A-20/-21/-21M; VFD015CB23A-20/-21/-21M; VFD007CB43A-20/-21/-21M;
VFD015CB43A-20/-21/-21M; VFD015CB21A-20/-21/-21M; VFD022CB21A-20/-21/-21M;
VFD022CB23A-20/-21/-21M; VFD037CB23A-20/-21/-21M; VFD022CB43A-20/-21/-21M;
VFD037CB43A-20/-21/-21M;
FrameA VFD040CB43A-20/-21/-21M; VFD055CB43A-20/-21/-21M; VFD075CB43A-20/-21/-21M;
NOTE
1. The minimum mounting clearances stated in the table above applies toAC motor drives frame A to D. A drive
fails to follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problem.
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Chapter 2 Installation|C200 Series
2-3
NOTE
※ The mounting clearances stated in the figure is for installing the drive in an
open area. To install the drive in a confined space (such as cabinet or
electric box), please follow the following three rules: (1) Keep the minimum
mounting clearances. (2) Install a ventilation equipment or an air
conditioner to keep surrounding temperature lower than operation
temperature. (3) Refer to parameter setting and set up Pr. 00-16, Pr.00-17,
and Pr. 06-55.
※ The following table shows the heat dissipation and the required air
volume when installing a single drive in a confined space. When
installing multiple drives, the required air volume shall be multiplied
by the number the drives.
※ Refer to the chart (Air flow rate for cooling) for ventilation equipmen
t
design and selection.
※ Refer to the chart (Power dissipation) for air conditioner design and
selection.
Air flow rate for cooling Power dissipation of AC motor drive
Power Dissipation
Model No. Flow Rate
(cfm) Flow Rate
(m3/hr) Loss External
(Heat sink) Internal Total
VFD004CB21A-20/-21/-21M - - 16 20 36
VFD007CB21A-20/-21/-21M - - 32 39 72
VFD015CB21A-20/-21/-21M 15 26 60 52 112
VFD022CB21A-20/-21/-21M 15 26 85 69 154
VFD004CB23A-20/-21/-21M - - 21 17 37
VFD007CB23A-20/-21/-21M - - 35 26 61
VFD015CB23A-20/-21/-21M 15 26 56 32 89
VFD022CB23A-20/-21/-21M 15 26 82 34 116
VFD037CB23A-20/-21/-21M 15 26 118 43 161
VFD007CB43A-20/-21/-21M - - 35 24 59
VFD015CB43A-20/-21/-21M - - 47 27 74
VFD022CB43A-20/-21/-21M 15 26 75 30 105
VFD037CB43A-20/-21/-21M 15 26 110 33 143
VFD040CB43A-20/-21/-21M 15 26 126 34 160
VFD055CB43A-20/-21/-21M 15 26 145 37 181
VFD075CB43A-20/-21/-21M 24 41 212 83 295
※ The required airflow shown in chart is for installing
single drive in a confined space.
※ When installing the multiple drives, the required air
volume should be the required air volume for single
drive X the number of the drives.
※ The heat dissipation shown in the chart is
for installing single drive in a confined
space.
※ When installing the multiple drives,
volume of heat dissipation should be the
heat dissipated for single drive X the
number of the drives.
※ Heat dissipation for each model is
calculated by rated voltage, current and
default carrier.
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Chapter 2 Installation|C200 Series
2-4
Derating Curve Diagram of Normal Duty (Pr.00-16=0)
Set Pr.06-55 = 1
Set Pr.06-55 = 0 or 2
(50℃: UL open-type)
(40℃:UL type1 or open type_size by size)
460V
100
110
90
80
70
60
456789101112131415
Fc
(kHz)
R
a
ti
o
(
%
)
VFD007~075CB43A
Set Pr.06-55 = 0 or 2
(40℃: UL open-type)
(30℃: UL type1 or open type_size by size)
460V
100
110
90
80
70
60
4 5 6 7 8 9 10 11 12 13 14 15
Fc
(kHz)
R
a
ti
o
(
%
)
VFD007~075CB43A
Set Pr.06-55 = 1
Set Pr.06-55 = 0 or 2
(50℃: UL open-type)
(40℃:ULtype1 or open type_size by size)
230V
100
110
90
80
70
50
2 56789101112131415
Fc
(kHz)
R
a
ti
o
(
%
)
VFD004~037CB23A
VFD004~022CB21A
60
40
4
3
Set Pr.06-55 = 0 or 2
(40℃: UL open-type)
(30℃: UL type1 or open type_size by size)
230V
100
110
90
80
70
50
2 56789101112131415
Fc
(kHz)
R
a
ti
o
(
%
)
VFD004~037CB23A
VFD004~022CB21A
60
40
4
3
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