Delton TUBULAR 35 Series User manual

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GENERAL SAFETY PRECAUTIONS
- The following precautions are an integral and essential part of the
product and must be supplied to the user.
- Read them carefully as they contain important indications for the
safe installation, use and maintenance.
- These instructions must be kept and forwarded to all possible
future users of the system.
- Do not allow children playing with fixed devices.
- Keep all remote controls away from children.
- Check this system periodically for signs of unbalance, wear and/or
damage to wires or springs.
- Do not operate when the system shows need for adjustment or
repair.
ELETTRONIC DIVISION
Tubular Motor Instructions
1. PRODUCT FEATURES AND USES
tubular motors are the driving force behind many roller
shutters, awnings and garage doors.
The products emit minimal noise when in operation, are easy to con-
ceal, compact in size and a whisk to install.
In European countries, the motor-moved roller shutters, awnings, sun-
shade and garage doors are widely used in offices, houses, hotels,
restaurants, exhibition halls, and other public places.
To prolong its using life, the motor bears an over-heating protection
device inside; it will stop automatically during long-time working with
temperature rising too high and will resume operation when temperatu-
re comes down.
2. CONSTRUCTION AND FUNCTIONS
2.1 Construction
tubular motor consists of four main parts Limit switchbrake
motor gearbox (Fig.1).
The outer fitting of tubular motors (Fig.2).
2.2 STATEMENT OF MOTOR TYPES
TUBULAR 45 S-20
Nominal torque (N.M)
Functions S : Standard type
M : Manual type
E : Electric type
Tube diameter (mm)
Tubolar motor
2.3 Parameters (taking TUBULAR 45S - 20 as an example)
20N.m. : Nominal torque
15rpm : Nominal speed
ø 45 : Tube diameter
230 : Rated voltage
50HZ : Rated frequency
205W : Input power
0.92A : Rated current
2.8Kg : Net weight
IP44 : Protection class (It means that it can prevent solid blocks with
diameter over 1mm from invading the motor tube and prevent
liquids splashed in all directions).
2.4 Endurance
Operation times >8500times (one single trip as one time).
2.5 Noise emitted during working process
TUBULAR 35 series, TUBULAR 45 series < 45db
TUBULAR 59 series < 55db
3. INSTALLING INSTRUCTION
3.1 Notices before installation
a. Invite professional to install the motors
b. Choose the right crown and drive adapter before installation, do
not hammer the motor into the tube (Fig.3).
c. Do not hose the motor with water (Fig.4).
d. The fit clearance between the drive adapter outer edge and the
internal dia. of the tube should not exceed 1mm (Fig.5-6).
e. The tube, adapter and idler should be evenly fixed with 4 pieces
of 5*20 sunk-head self –threading screws (for TUBULAR 59 series)
respectively in the radial direction; and the screws should be fixed in
the middle of the adapter and the middle of the idler in axial direction
(Fig.5-6).
f. The tube and the driving adapter should be evenly fixed with 4 pie-
ces of 4*10 sunk head self-threading screws and the screw tip should
not penetrate through the internal surface of the crown might damage
the internal geared ring (Fig.5-7).
g. The connecting bar between the tube and the door sheet should
not be too long or might affect the prizing-proof results (Fig.8).
h. During installation, the motor and the tube should be kept in paral-
lel level, and the door and window should be perpendicular to the axial
line of the tube (Fig.9).
i. For security, there is a yellow & green colored earth line among
the in-lines; customer should put it to earth before using the motor
(Fig.10).
j. When the door sheet and the tube were already fixed, in case the
customer needs to drill within the motor space, the drill bit should not
tough the motor shell. (the suggested drill length out of the drill chuck
be less than 15mm); the stretching rivet is recommended for fixing. In
case the screw might be used, the clearance between the screw tip
and the motor shell should be more than 5mm, or the motor might be
damaged (Fig.10).
k. Before installation, make sure that all accessories were fixed and
the rails were smooth enough and will not bring extra obstructions for
mechanical problems.
l. Check the motor lifting power, make sure it fits the actual weight,
choose the motor that is the same as lifting power or that has slightly
high power.
m. When choosing installation place, the motor can be installed in
either left or right side of the doors and windows according to actual
needs.
3.2 Installation steps (Fig.11)
Step 1 - Mounting the drive adapter (4) to the motor (3) and measure
the distance between the adapter and the crown (2) and then insert
them into the roller tube (5) the crown (2) opposite an opening of roller
tube.
Step 2 - Measure the drilling length, mounting the screw (7) ,to fix the
drive adapter and the tube. Then remove the motor.
Step 3 - Insert the idler (8) into the tube (5), then measure the drilling
length (about 1cm) to mount the screws (7) for fixing the idler and roller
tube.
Step 4 - Stick the screen (6) on the rolling tube (5) and roll it up.
Step 5 - Fix the motor bracket (1) and idler bracket (9) on the wall.
Step 6 - Insert the motor into the tube, with the crown (2) opposite an
opening of roller tube.
Step 7 - For the complete assembly, insert one side of tube into the
idler bracket (9), and insert the other side into the motor bracket (1).
KINDI 30NM

Deutsch
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4. DEBUGGING METHOD
4.1 Adjusting instruction
a. we tubular motor in hand, buyers might as well switch on the power
for a prior checking. When the power is switched on through blue
line and black line (or brown), which can also be manipulated by the
remote-control or touching switch, the driving adapter begins rotating
counterclockwise (or clockwise).
b. meantime, turn the crown along with the rolling direction of the
adapter until the later stops, then roll the crown back so as to let the
adapter move again towards the original direction.
c. Repeat the above performance until the adapter stops and the
rotating direction being set definitely.
d. Exchange the line connections, so as to change the rolling direction.
e. If a sign was already made on the outside of the crown, the num-
ber of the rolling of the signs can be regarded as the revolutions of the
adapter between the two spaces. (The original revolution is set to 5
turns or so before leaving the factory)
f. When the rotation of the adapter is stopped by spacing control, the
crown is not allowed to move continuously along the ongoing direction,
or might damage the relevant machine parts.
g. If the adapter revolution number needs to be manipulated, signs
and colors regulation may be introduced: “+” symbolizing the
increase of revolutions and “-” means decrease; black symbolizing
counterclockwise and red means clockwise. The regulation should be
conducted under motor-working conditions.
h. Before installation, users may set a number of revolution, which
might be fewer than the practical operation needs.
i. Close the spacing of one direction and keep the other direction
spacing open. The opening direction should be the same as the initial
operating direction after installation. For example, if the initial operation
direction is counterclockwise after installation, close the spacing of the
clockwise rolling direction before installation and gradually adjust it to
the needed spacing position.
4.2 TUBULAR S series (standard type) adjusting method (Fig.14)
a. Stands for the direction needed for the operation of the motor:
when clockwise regulation is needs, use the button along with the
red sign, whereas counter-clockwise needs, use the one in white side.
b. Indicating the increase or decrease the path length: “+” stands for
increase, “-” for decrease.
c. NOTE: Regulation direction for the path length may be different
when the motor is installed inversely or on the other side. Please
check the indicating signs during regulations.
4.3 TUBULAR M series (Manual type ) adjusting method (Fig.15)
a. Stands for the direction needed for the operation of the motor:
when clockwise regulation is needs, use the red knob, whereas
counter-clockwise needs, use the black one.
b. Indicating the increase or decrease the path length: “+” stands for
increase, “-” for decrease.
c. NOTE: Regulation direction for the path length may be different
when the motor is installed inversely or on the other side. Please check
the indicating signs during regulations.
5. OTHER ATTENTIONS AND NOTES
a. Do not store the motor with strong acid and alkali or dirty & eroding
materials.
b. Do not use the motor in humid or damp environments.
c. Do not start the motor frequently or overload it as it might reduce
its operation life.
d. Do not turn the regulating knob or the driving sleeve at non-opera-
tion state.
e. If you wish to open the shutters under power-off circumstance, you
may choose the M series products which carries manual functions,
and do not forget to invite professionals to install the handling bar and
locks. And please note that the manual function doesn’t work in the
power-on condition.
f. Keep the product number and data plate in safety place.
6. TROUBLE AND SOLUTIONS
1. TROUBLE: Press the controller down button, the shutter moves
upward instead of downward.
POSSIBLE REASONS: Line connection opposite.
SOLUTIONS & SUGGESTIONS: Exchange the connection head
between the brown and black line.
2. TROUBLE: The driving adapter can only rotate in one direction
when the power is on.
POSSIBLE REASONS: The switch of the other direction is off.
SOLUTIONS & SUGGESTIONS: Rotate the crown toward the
rotating direction of the driving adapter.
3. TROUBLE: When power is switched on, the motor refuses to work
or starts slowly.
POSSIBLE REASONS: a. Voltage too low
b. Errors in line connection
c. Overload
d. Installation errors
SOLUTIONS: a. Regulate the voltage to the rated
b. Check the lines and correct it
c. Install the load relevant to the rated torque
d. Reinstall the motor
4. TROUBLE: Sudden stop of the operating motor.
POSSIBLE REASONS: Rated operating time (4min) exceeded.
SOLUTIONS & SUGGESTIONS: After approximately 20 minutes, it
will resume automatically when the motor cools down.
5. TROUBLE: After approximately 20 minutes, it will resume
automatically when the motor cools down.
POSSIBLE REASONS: The spacing has been adjusted to the
maximum.
SOLUTIONS & SUGGESTIONS: Remove the motor and rotate the
crown towards the inverse direction several rounds (according to
the practical need).Then put it into the tube and adjust to the
necessary spacing position.
6. TROUBLE: Unexpected noise emitted during shutter rolling.
POSSIBLE REASONS: The tube too long, which causes the tigh
ness between the rolling shutter and the bracket in both.
SOLUTIONS & SUGGESTIONS: If the idler is flexible, users may
cut a little of the tube with a saw, to loosen the tightness between
the bracket and roller shutters.
3.3 Line connection (Fig.12-13)
When the blue line and the brown line are switched on, the driving
adapter rotates clockwise.
While the blue line and the black line are switched on, the driving adap-
ter rotates counter-clockwise.
The Green- yellow line is the earth line.
NOTE: to discriminate the rotating direction of the driving adapter,
please refer to the Chap. 4: debugging method”
1095 Budapest, Mester u. 34.
Tel.: *218-5542, 215-9771, 215-7550,
216-7017, 216-7018 Fax: [phone]
Mobil: 30 940-1970, 20 949-2688
E-mail: [e-mail] Web: www.delton.hu
www.kaputnyitunk.hu
1141 Budapest, Fogarasi út 77.
Tel.: *220-7940, 220-7814, 220-7959,
220-8881, 364-3428Fax: [phone]
Mobil: 30 531-5454, 30 939-9989

B
B
C
A1 BD
E
A2 FB
C
D
E
C
F
F
Fig.1 Fig.2 Fig.3
Fig.4
Fig.5
Fig.6
Fig.7 Fig.8 Fig.9
Fig.10 Fig.11 Fig.12
Fig.13
Fig.14
PARALLEL
PERPENDICULAR
- Limit switch - Brake - Motor - Gearbox
TUBOLARE 35S
TUBOLARE 45S
TUBOLARE 59S
TUBOLARE 45M
TUBOLARE 59M
A1 - Support
A2 - Base
B- Debbugging switch
C- Crown
D- Enclosure
E- Driving adapter
F- Manual rocker connecter
- Driving adapter
- Roller tube
RADIAL DIRECTION
E
D
E
AXIAL DIRECTION
MIDDLE PLACED
1 - Inner gear wheel
2- Crown
3- Roller tube
1
2
1
2
3
1- Green/yellow wire
2- Blue wire
3- Grey wire
1234
4- Black wire
- Revolving sign
- Adjusting hole
- Adjusting pole
- Revolving sign
WIRING DIAGRAM
Motor
1- Green/yellow wire
2- Blue wire
3- Grey wire
4- Black wire
2
3
4
1
SINGLE-PHASE ASYNCHRONAUS
CLUTCH COIL A- Neutral wire (blue)
B- Clock wise (grey wire)
C- Counter-clock wise (black wire)
D- Earth wire (green/yellow)
A
B
C
D
1234
5
6
7
8 9
1- Big bracket
2- Crown
3- Tubular motor
4- Driving adapter
5- Roller tube
6- Curtain blind
7- Screws
8- Idler
9- End-bracket