Demon Tempest 1 User manual

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

DEMONTEMPESTRANGE
Tempest1
Tempest3
Tempest4
CabinetWasher
ADeclarationofConformity
(E.H.S.R.)


We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,DevonPL219GAdeclarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.

Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.

HSEPVBPM29–BS5415Part1–BS5415Section2.41986

HSEPVBPM29–BS5415Part1–BS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwill
notbekeptupdatedunlessspecificallyrequestedbythecustomer.However,
anychangestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredownerofthisma‐
chineonly.
MachineType 
SerialNumber
WorkingPressure
DateofSupply



TechnicalSpecifications

Tempest1/Auto/CabinetWasher240V(BlueCable)

PumpXT11.11  Boiler
Pumppressure 100bar1500psiFueltype  Kerosene/gasoil/derv
Flowrate  111pm2.45gpmPressure  7bar 110psi
Maxby‐passsetting110bar1650psiNozzle  1.5USgalls
Minpressuresetting50bar750psiNozzlemake Monarch60°RorAR
Danfoss60°S
H.Pnozzle  25045  Electrodegap 6mm±1mm
Motorpower 2.2KW(MTR00100)IgnitionTransformer70Watts
Pumpoil  10W40  Fuelpump  50Watts
Unloadervalve ARMM4B/TSS Fanmotor  75Watts 
NoiseFuse001  1ampsemidelay20mmglass
ValveKit   ARKIT1864  OilSealKit  ARKIT1872
SealKit  ARKIT1874  PistonKit  ARKIT2629
GeneratorSizerequired6KVA 

Tempest3/Auto110V(YellowCable)

PumpXT11.11  Boiler
Pumppressure 100bar1500psiFueltype  Kerosene/gasoil/derv
Flowrate  11lpm 2.45gpmPressure  7bar 100psi
Maxby‐passsetting110bar1650psiNozzle  1.5USgalls
Minpressuresetting50bar750psiNozzlemake Monarch60°RorAR
Danfoss60°S
H.Pnozzle  25045  Electrodegap 6mm±1mm
Motorpower 2.2KW(MTR00301)IgnitionTransformer70Watts
Pumpoil  10W40  Fuelpump  50Watts
Unloadervalve ARMM4B/TSS Fanmotor  75Watts 
NoiseFuse002   3ampsemidelay20mmglass
ValveKit  ARKIT1864  OilSealKit  ARKIT1872
WaterSealKit ARKIT1874  PistonSealKit ARKIT2629
Generatorsizerequired8KVA
Tempest4/Auto/CabinetWasher415V(BlackCable)
(Fromthe03/07/12ARGM3unloader)
PumpRK15.20HBoiler
Pumppressure 200bar2900psiFuelType  kerosene/gasoil/derv
Flowrate  151pm  Pressure  7Bar  110psi
Maxby‐passsetting200bar2900psiNozzle  1.75USgalls
Minpressuresetting50bar750psiNozzlemake Monarch600RorAR
Danfoss600S
HPNozzle  2505Electrodegap 6mm+1mm
Motorpower 7.5KW(MTR00220)IgnitionTransformer70watts
Pumpoil  10W40  Fuelpump  50watts
OldUnloaderValveARMM4B/TSS NewUnloaderValveARGM3
fanMotor  75watts
NoiseFuse001  1ampsemidelay20mmglass‐
ValveKit  ARKIT1828  WaterSealKit ARKIT1857
OilSealKit  ARKIT1856  Piston   ARKIT2757

TempestCabinetsfittedwithlowwaterandlowfuelcutoutsensors



Service Part Numbers for Tempest 1 & 3
ARKIT1874 Seal Kit
ARKIT2812 Seals for Unloader
ARKIT1864 Valve Kit
AR1271160 Pistons
AR1980200 Unloader Seat
DB000010 Fuel Nozzle
DB000110 Electrodes
DB00250 Fuel Filter
N26001/25045 Nozzle
DEM10115 Detergent Pipe
AR1320351 Piston Guides
ARKIT1857 Seal Kit
ARKIT2611 Valves
AR1560320 Pistons
AR1560051 Valve Tube
ARKIT1828 H P Valves
DB000015 Fuel Nozzle
DB000110 Electrodes
DB00250 Fuel Filter
N26001/2505 Nozzle
DEM10115 Detergent Pipe
AR1380090 Seal Carriers
Tempest 4 Service Kit




FAULTFINDER

FAULT

CAUSE

REMEDY
Machinestopssuddenlyorwillnot
start
BlownFuse Checkmainspower,poweroverload
13ampfuseand1or3ampcontrol
fuse.

SuddenpressurelossNowater
Lowwatersensoractivated
Nochemical
Burstdiskfailure
Checkwatersupply
Fillwithwater
Checkchemicaldrum
Closevalve
Replacedisk

LowpressureH.P.Nozzlewornorunloaderset
incorrectly.
ReplaceHPNozzle
Resetunloadervalve

Lowpressurewithnoiseandvibra‐
tion
Valveswornorblocked
Pistonsealsworn
Pumpsuckingair
Cleanandreplaceasrequired
Replace
Checkwatersupplypipeandunions

PumpwillnotBy‐passNonreturnvalvedirtyorjammed.Cleanorreplace

WaterdripsfrompumpPumpsealswornReplace

OildripsfrompumpbottomPumpsealswornReplace

BurnerwillnotigniteFueltankempty
Lowfueltanksensortrippedout
Fuelfilterblocked
Fuelnozzleblocked
Electrodesdirtyoroutofadjust‐
ment.
Flowswitchoutofadjustment
Refill
Refill
Replace
Clean,replace
Clean,replaceoradjust

Adjust
OilismilkyincolourWateringressthroughoilfilterplugReplaceoil.


IFINDOUBTASK–OURADVICEISFREEANDCANSAVEYOUMONEY



DAILYCHECKTHEFOLLOWING

a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.
e.Electricalledandplug—damagedetc

EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)

a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Cleanandresetelectrodes.
d.Replacefuelfilter.
e.Cleanwaterfilter.
f.Replacehighpressurenozzle.
g.Replacefuelnozzle.
h.Descalewatersystem.(hardwaterareasonly)

EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)

a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkfloatlevel.
e.Replacechemicalpipes.
f.Checkunloadingpressureandsafetyvalvepressureandadjust.
g.Replacefuelnozzleandsetfuelpressure.
h.Checkflowswitchandadjustifnecessary.
i.Checkelectricalconnectionsfortightness.

Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES



PREPARATION

a.Connecthosetowaterinletconnectorandturnon.

b.Connecthighpressurehosetoconnector.

c.Connectlancetohose.

d.ConnectplugtosuitableRCDprotectedsupplyandturnon.

e.Topupfuellevelsandcheckoillevelsinpumpandengine.

f.Ifchemicalistobeusedplacefilterindrumofchemicalandopenvalve.Ifnot
makesurevalveisclosed.

OPERATIONTOSTARTMACHINE

a.Pushblueswitchoncetostarttheengine.

b.Pulltriggeruntiloperatingpressureisreached.

c.Pushredswitchonce,burnerwillthenoperate.

d.Burnerwillthenigniteoncetriggerispulled.

OPERATIONTOSTOPMACHINE

a.Closethechemicalvalveifopened.

b.Switchtocoldbypressingredbuttononceandrunthemachineuntilthewater
turnscold.

c.Switchoffbypressingbluebuttononce.

d.Pulltriggertoreleaseexcesspressureanddisconnectfrommachine.

e.Ifthemachineistobestored,drainwatersystemandtopupthefuelandoillevels.


IFINDOUBTASK‐OURADVICEISFREE




SAFETY

I.UnderthetermsoftheHealth&SafetyatWorkActandfortheoperatorsprotectiona
ResidualCurrentDevice(R.C.D)orEarthLeakageTripMUSTbeusedwiththismachine.

iiWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.

a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterial
whichmayshatter.
b.PREVENTanyover‐sprayfrominjuringotherpeopleordamagingproperty.

c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthat iscon‐
nectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugsand
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryofwater.

d.ALWAYSwhenusingmachine:‐
‐wearsafetygogglesandhelmetorhelmetwithavisor.

‐wearwaterproofclothingandgloves.

‐takeparticularcarewithdetergentsandchemicals.

e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.

f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproperscaffolding.

g.CHECKthatyoursupplyvoltageagreeswiththatshownonthemachine.

h.Extentionleadsarenotrecommendedforusewiththisequipment.Fitextentionhosesor
contacttheservicedepartment.

i.Whereacableisfoundtobedamaged,thepowermustbeswitchedoffandtheplug re‐
movedbeforeattemptingtoremovetheequipment.

j.ALWAYSdisconnectthehoseswhenthemachineisnotinoperationandprotectthemachine
fromfrostandcoldwinds.

k.ALWAYSusethemachineinawellventilatedarea.

CAUTION‐ifusingchemicalssomebrandswilladverselyaffectthebrasscomponentsfittedtothis
machine.Ifindoubtpleasetelephoneourtechnicaldepartmentforadvice.


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
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

DemonTempestHotWaterRange‐GeneralArrangement
ChemicalValve—MTM25801
Chimney
FuelFillerDEM10410
Wheel—WHEEL230
WheelCap—WHEEL25
MainsCable—DEM10390
Chassis—DEM102165
ChemicalPickup
LidDEM20170
Handle—DEM10190
RubberBonnetClips—DEM10360
WaterInlet—MTM73001FemaleCoupling
MTM73020MaleCoupling
WaterOutlet—MTM70013
AirButtons
Blue—H6442B
Red—H6442R
DemonCanopyLabelPack



DemonTempestRangeArrangementDrawing—PlanView
Pump
ARXT11.14—230v/110v

ARXRC13.17—415v
FuelTankDEM10410
CompleteFueltankDEM410
ElectricalEnclosure
DEM10323
UnloaderValve
Boiler
FlowS
w
FuelPump
240VDB002300
110VDB002305
240VMotorMTR00100
110vMotorMTR00301
415VMotorMTR00220
TripswitchDEM10175



Note:NotvisibleCapacitor
230v—1x65μcapacitor
110v—2x65μcapacitor
PressureGauge
DEM20620
OutlettoBoiler
pipeHH00021
Flowswitchto
BoilerHH00022




TheTempestCabinetwasherissimpletoinstall,therearefourholesinthefeetforboltingtoasolidsur‐
facesuchasaconcreteplinthanda10mmmasonrydrillcanbedrilledtoadepthtosuiteitherrawbolts
orsleeveanchors.Thewatersupplyisviaastandardhosepipetoatapandthereisasteppednippleto
suit13mmand19mmpipe.

Electricitysupplymustbewiredbyacompetentelectricianandwerecommendthesupplyiswiredusing
armouredcablewithanisolatornearby.Ifaseparatesupplyisrequiredforthefrostprotectionsystem
thenthismustbeinstalledupstreamoftheisolatorsotheheaterwillworkevenifthemainssupplyis
turnedoff.Afusedspurisidealforthisapplication.

230Vmodel–needsaD20MCBonyourdistributionpanel
415Vmodel–needsaD20tripleMCBonyourdistributionpanel
Bothmodels–separatefeedforfrostprotection5ampfusedspur

Prolongedperiodsofcoldweather

Inprolongedperiodsofcoldweatherweadviseturningthewateroffandrunningthemachineuntilitis
emptythendisconnectallhosesandisolatefromthemainspowerbutleavingthefrostprotectioncircuit
livetogivesomeheatinsidethecabinet.
TempestCabinetWasher‐InstallationInstructions



TempestCabinetWasher‐GeneralArrangement
Boiler
FanMotor
DB000160230V
FlowSwitch
MV00385
WaterTank
DEM10437

FlowValveAssembly
DEM10450

FuelTank
DEM10401

FrostProtection
Heater
DEM101341
FrostStat
DEM101342

Lid
DEM10420

PressureGuage
DEM20620

Pump
230vARXT11‐14
415vRK15‐20

FuelPump
DB002300

LockingHandleforCabinetDEM101361
Pleaseretainkeynumber
FlowswitchtoBoilerHoseHH000292



WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred.It
doesnotcoverthecostoftransportorcarriage.Itistheownersresponsibilityto
returnthemachinetoaservicedepotorpaythetravellingexpensesofaserviceen‐
gineertoattend.DemonInternational’sdecisioninwarrantymattersisfinaland
binding.

DemonInternationalLtdundertaketorepairorreplace,anycomponentwhichmayfailduetoa
manufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,providedthatany
faultordamagewasnotsustainedby;

A.Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedbyice
andfrost.

B.Theeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicalsoranin
sufficientorunsuitableelectricalsupply.

C.Theeffectsofun‐authorisedmodificationanduse.

D.Compressiondamagetohighpressurehose.(HOSESWARRANTEDFOR1MONTHONLY)

E.Wornoutitemsconsideredfairwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredserviceitems
whichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,fuelnoz‐
zle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐returnvalve,chemi‐
calbarbs,chemicalpipesandpumpoilseals.

ItistheownersresponsibilitytoensurethePressureWasheriskeptinasafeandsuitableenviron‐
mentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

ItistheoperatorsresponsibilitytocheckthePressureWasherforanyfaultsandreportthemim‐
mediately.ThePressureWashermustbeusedinaccordancewiththemanufacturersspecifica‐
tionsandguidelines.

DemonInternationalLtdundertaketousethehighestqualitycomponentsavailableduringmanu‐
facture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseofthere
PressureWasher.

Thiswarrantyisgiventotheoriginalpurchaseronlyandisnottransferablewithoutthefully
authorisedandwrittenconsentofDemonInternationalLtd.

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WarrantyProcedure





EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinforrepair
andifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefaultiscov‐
eredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthetransport
chargewillbepayableweatherornottherepairiswarranty.



HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraisea
purchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturnedforex‐
aminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthere‐
pair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandforparts
andlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarrantyclaim
isvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
6.ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.

Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarranty
periodwhicheverislonger.


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

LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1 WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A Tempest
1, 3 &
4 (13.17 pump) N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump) Typhoon
1, 2 & P4 Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10

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