Demon Tornado Bowser P4 User manual

Tornado P4
Tornado P5
Tornado D1ES
Including electric start variants and bowser washers
Declaraon of Conformity
(E.H.S.R.)
We, Demon Internaonal Limited of Abbots Close, Lee Mill Industrial Estate,
Ivybridge, Devon, PL21 9GA, declare that this machine must be operated in
accordance with the operaon and safety instrucons as supplied with this
machine.
This machine is manufactured in accordance with the following standards
and recommendaons.
HSE PVB PM29 - BS5415 Part - BS5415 Secon 2.4 1986
This instrucon manual is relevant only to the following machine and will not
be kept updated unless specically requested by the customer. However,
any changes to the operang procedure or changes which might aect the
safety of this machine will be noed to the registered owner
Machine Type
Serial Number
Working Pressure
Date of Supply
Operaons Manual
Demon Tornado Bowser Range

Tornado P4
Engine Honda GX340 11HP @ 3600rpm
Pump AR RK15-20H
Pressure 2900psi / 200 bar
Flow 15 lpm / 3.3gpm
HP Nozzle 2504
Gearbox 2:1 Reducon
Unloader Gymac 3A
Pump Oil 10W/40
Gearbox Oil EP 90
Tornado P5
Engine Honda IGX390
Pump AR RK15-20H
Pressure 2200 PSI
Flow 21 lts/min
HP Nozzle 2504
Gearbox 2:1 Reducon
Unloader Gymac 3A
Pump Oil 10W/40
Gearbox Oil EP90
Tornado D1ES
Engine Yan L100 10 HP @ 3600rpm
Pump AR RK15-20H
Pressure 2900psi / 200 bar
Flow 15lpm / 3.3gpm
HP Nozzle 2504
Gearbox 2:1 Reducon
Unloader Gymac 3A
Pump Oil 10W/40
Gearbox Oil EP90
Technical Specicaons

FAULT CAUSE REMEDY
Machine stops suddenly
Or will not start.
P4—low oil
D1—at baery/fuse
 check and top up oil
 Check/replace baery, re-
place fuse
Sudden pressure loss. Water supply failed.
No chemical
Check water supply.
Check chemical drum, close valve
Low pressure
HP nozzle worn or
unloader set
Incorrectly.
Replace HP nozzle. Set unloader
to correct seng.
Low pressure with noise and
vibraon.
Valves worn or
blocked. Piston seals
worn.
Pump sucking air.
Clean/replace as required.
Replace.
Check water supply pipe and
unions.
Pump will not by-pass. Non return valve
dirty or jammed. Clean or replace.
Water drips from pump box. Pump seals worn. Replace.
Oil drips from pump boom. Oil seal worn. Replace.
Oil is milky in colour. Water ingress
through oil lter plug. Rinse pump out and replace oil.
IF IN DOUBT ASK—OUR ADVICE IS FREE AND CAN SAVE YOU MONEY
Fault Finder

DAILY CHECK THE FOLLOWING
a. Oil level - top up as required.
b. Fuel tank - top up as required.
c. All hose unions for leaks- replace O rings if leaking.
d. Hose condion - cuts etc.
EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)
a. Drain and replace pump oil.
b. Drain and rell fuel tank.
c. Replace fuel lter.
d. Clean water lter.
e. Replace high pressure nozzle.
EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)
a. Complete 500 hour service.
b. Replace pump seals.
c. Replace oil seals.
d. Check unloading pressure and safety valve pressure and adjust.
The above service schedules are intended as a guide only, actual service mes
and replacements parts required will vary according to the area and the usage
of the machine.
Minimum Service

SAFETY
IWater at high pressure is dangerous and can cause serious injury. This machine is to be
used with great cauon.
II Petrol is extremely ammable and explosive under certain condions.
EXHAUST FUMES CONTAIN CARBON MONOXIDE – Inhalaon of such fumes can KILL.
III Diesel is ammable and harmful if swallowed.
AAlways refuel in an area which is adequately venlated.
BDO NOT smoke when refuelling.
CAvoid overlling.
DShould fuel be spilt, wipe o any fuel spilt on machine or engine.
EMove the equipment away from the area where fuel has been spilt.
FDO NOT refuel when the engine is running.
GDO NOT run the engine in an area which has a hazardous or explosive atmosphere.
HAlways ensure that the fuel cap is secure aer refueling.
IKeep the engine at least 3 metres or more away from any other equipment or
Building.
JTake care not to get fuel on your clothing. If this happens – CHANGE your clothing
IMMEDIATELY.
DO NOT start an engine when clothing has been contaminated with fuel.
KUse only approved type containers for fuel. DO NOT stand them out in strong sunlight,
keep them in the shade.
Operang Instrucons

LAlways ensure that there is a suitable type re exnguisher available and is within easy
access.
MDO NOT leave an engine running unaended, ALWAYS STOP it before leaving the area.
NNEVER point the high pressure spray jet at any person, animal, glass or other
Material which may shaer.
O PREVENT any over spray from injuring other people or damaging property.
PDO NOT even try to use a pressure washer on machinery or electrical equipment that is
connected in any way to the mains supply ( ALL switches in the OFF posion, pull out plugs,
if possible remove fuses). Cover or seal electric motors and ngs to prevent entry of
water. Before reconnecng electric mains supply check for water penetraon.
QDO ALL you can to keep plugs and sockets in a dry place or covered to prevent entry of
water.
RALWAYS when using this machine:-
 wear safety goggles and helmet or helmet with a visor.
Wear waterproof clothing and gloves.
 Take pacular care with detergents and chemicals.
SNEVER aempt to disconnect any hose with pressure in it or allow the hose to be aened
or kinked.
TDO NOT use a high pressure hose from a ladder. Use a plaorm tower or proper
scaolding.
UShould the equipment fail to operate, DO NOT aempt to recfy or repair, but contact the
nearest Service Centre for advice.
V Always rinse your pump out aer using sea water.
WLeaving the pressure washer on by-pass for prolonged periods without operang the lance
Will cause the water in the pump to heat up, this heat build up may damage the seals and
Valves in the pump.

Water Supply:
AEnsure there is an adequate water supply either from the mains or a reservoir.
BAach water supply hoses to suitable tap or immerse the sucon hose with approved suc-
on lter into the reservoir.
NOTE: ONLY CLEAN WATER SHOULD BE USED. THE PUMP MAY BE DAMAGED IF DIRTY OR
CONTAMINATED WATER IS ALLOWED TO PASS THROUGH THE PUMP.
Hoses: Low pressure inlet.
For models up to 13 litres per minute use ½ “ bore sucon hose or feed pipe.
For models from 13 litres to 24 litres per minute use ¾” bore sucon hose or feed pipe.
Hoses:High pressure outlet.
For all models use 3/8” RIT or 3/8” R2T hoses.
ACheck the condion of the “O” rings in the ends of the hose.
BAach the high pressure hose to the pump connecon.
CAach the spray gun to opposite ends of the high pressure hose.
OPERATION
ATurn on the water supply.
BStart the engine
CDirect lance on to surface to be cleaned. Press the lance trigger.
Preparaon

DAdjust pressure regulator as required to obtain working pressure if required.
ENOTE;:The high pressure water will cause the gun to “kick”. Make sure you have a rm grip
of gun and lance.
FOn compleon of operaon stop the engine.
g. Operate lance trigger
h. Turn “ OFF” water supply
i. Release residual pressure in gun and lance by operang trigger.
When using Cleaning Agents:
A. Set machine up as for water.
B. Connect detergent hose to machine and place lter end into detergent.
C. On compleon of work, ush through hose and gun with clean water to remove any residu-
al detergent.
NOTE: CHEMICAL PICKUP ONLY OPERATES AT PRESSURES BELOW 250PSI.
OPEN LANCE VALVE FULLY TO OBTAIN THIS PRESSURE.
Electron
The Electron is ed with a baery monitor which will cut the baeries out at a discharge level
of 20 volts. The baeries will then need to be re-charged with the on board baery charger,
the system will be reacvated at a level of 25 volts.
Baeries must be re-charged fully using the supplied intelligent 24v charger before using the
Electron, aer the voltage cut out has been acvated. Failure to do so may lead to damage and
reduce the life expectancy of the baeries.

Key Start (Diesel Only)
Engine
Yanmar L100 Diesel
Honda GX340 Petrol
Jockey Wheel
XLE00320
Pump
ARRK 15:20
Chemical Pick Up Pipe
DEM10115
Unloader Valve
ARGM3A
30 Mtr Hose
HH00100MVGHR
Hose Reel
MTM20022
Sucon Filter
(Inside Tank)
DEM10041
TOR0100 Near Side light cluster
Tor0110 Outside light cluster
Tornado Bowser General Arrangement

Red/White
Earth Green/Yellow
Green/yellow
Push Button Start
White Plug
Blue to Green Join Brown and Blue to Switch Brown to Red/White and Green/Yellow to Switch Green/Yellow - Red Green/Yellow - Yellow
Push Button Start Electrical Wiring for Diesel Machines KTW8/11/18
Single Earth

This warranty covers the cost of all replacement parts and labour charges incurred, but does not
cover the cost of transport or carriage. It is the owners responsibility to return the machine to a
service depot or pay the travelling expenses of a engineer to aend. Demon Internaonals
decision in warranty maers is nal and binding.
Demon Internaonal Ltd, undertake to repair or replace at their discreon, any component which
may fail due to a manufacturing fault within a period of 12months from the date of purchase,
provided that any fault or damage was not sustained by;
ALack of regular and proper maintenance, user negligence, misuse, or damage caused by
ice or frost.
BThe eects of contaminated fuel or water, the use of non-approved chemicals, or an in
sucient or unsuitable electrical supply.
CThe eects of un-authorised modicaon and use.
DCompression damage to high pressure hose. ( Hoses are warranted for one month only)
EWorn out items considered wear and tear.
Parts which may or may not wear out during the rst year and which are considered service
items which will need replacing from me to me: High pressure nozzle, lance, trigger, hoses,
fuel nozzle, fuel lter, piston seals, valves, unloader seats and seals, water lter, non-return
valve, chemical barbs, chemical pipes, and pump oil seals.
It is the owners responsibility to ensure the pressure washer is kept in a safe and suitable envi-
ronment and any faults reported by operaves to be reced at the earliest possible date.
It is the operators responsibility to check the pressure washer for any faults and report them im-
mediately, and to use the pressure washer in accordance with the manufacturers specicaons
and guidelines.
Demon Internaonal Ltd, undertake to use the highest quality components available during man-
ufacture, but can not be held responsible for any undue consequence arising from the use of
their pressure washers.
This warranty is given the original purchaser only and is not transferable without the fully author-
ized and wrien consent of Demon Internaonal Ltd.
Warranty

End Users
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem as best you can.
3. If the problem cannot be resolved over the phone then the machine can be booked in for
repair and if the faults are covered by the warranty the repair will be carried out free of charge.
4. If you cannot bring the machine in for repair then we will despatch an engineer. If the fault
is covered by the warranty then we will not charge for labour or spares used, however the
transport charge will be payable weather or not the repair is warranty.
Hire Centres and Dealers
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem.
3. We will advise you on the best course of acon, however if parts are required you must raise
a purchase order number to cover the parts. When the parts are ed they must be returned
for examinaon before a credit note is issued.
4. If you are unable to repair the machine then we will despatch an engineer to carry out the
repair. We will need a purchase order to cover the cost of transport to and from the site and for
parts and labour if the repair is not covered under the warranty.
5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty
claim is valid we will pay this cost, if not it will be charged to the customer.
For parts warranty ring Demon and request a warranty claim form faxed to you. This form must
accompany any returned parts.
Notes:
You will not invalidate the warranty by invesgang faults and repairing them yourself providing
you follow our advice. Hire Centres and Dealers are expected to carry out all repairs themselves
with Demon creding faulty parts upon receipt and inspecon.
Spare parts ed to machines are guaranteed for 1 month only or the remainder of the war-
ranty period whichever is longer.
Warranty Procedure

I can’t get the pressure to where it used to be —
where do I start?

COLD WATER LANCES
Pos Part No Descripon Qty
1N26001/15045 Nozzle 1 2MTM90040 Adjustable Nozzle 1 3DEM10031B QR Lamce 1 4DEM10030 QR Trigger 1
5MTM70012 MVG Coupling 1

High Pressure Hoses
12
3 4
1. Hose Insert MV00490 (items 1 and 2) 2. Nut 3. High Pressure Hose - HH00030MVG 4. HoseJoiner - MV00500 Alternative Hose Lengths 15 Metre - HH00050MVG 30 Metre - HH00100MVG
1. Hose Insert MV00490 (items 1 & 2) 2. Nut 3. High Pressure Hose HH00030MVG 4. Hose Joiner MV00500
Alternave Hose Lengths
15 Metre HH00050MVG 30 Metre HH00100MVG

XT 1450
Pos Code No Descripon Qty Pos Code No Descripon Qty
1AR1322730 Screw 640 AR1320020 Pump Head 1
2AR620301 Plug 141 AR180101 O Ring 1
7AR1260162 Plug 642 AR820361 Plug 1
8AR960160 O Ring 643 AR1260200 Cranksha 1
9AR1269050 Complete Valve 643 AR1320260 Cranksha 1
10 AR880830 O Ring 644 AR1380520 Key 1
11 AR1320340 Support Ring 345 AR1320370 Bearing 1
12 AR1260220 Gasket 346 AR1260750 Seal 1
13 AR1320351 Piston Guide 347 AR1260470 Screw 4
14 AR1260420 O Ring 348 AR1263890 Base 2
15 AR1260450 Gasket 383 AR1260790 Circlip 1
16 AR1260460 Seal 385 AR1381550 Washer 6
19 AR1260790 Circlip 188 AR1269222 Pump Head pre-ass 1
20 AR1320370 Bearing 189 AR1266740 Cap 1
21 AR1320330 Bushing 1
22 AR1320010 Pump Housing 1
23 AR880130 Oil Plug 1
24 AR1260110 Nut 3
25 AR1260100 Washer 3
26 AR1260210 Piston 3
27 AR480480 O Ring 3
28 AR1260091 Spacer 3
29 AR1260070 Guiding Piston 3
30 AR1260080 Piston Pin 3
31 AR1260760 Screw 6
32 AR1269101 Complete Cover 1
32 AR1320910 Complete Cover 1
36 AR1260060 Con Road 3
36 AR1320140 Con Road 3
37 AR1260040 Gasket 1
38 AR740290 O Ring 2
39 AR1980740 Plug 2
ARKIT1864 ARKIT2629 ARKIT1872
Valve Kit Piston Kit Oil Seal Kit
Pos Qty Pos Qty Pos Qty
9624 316 3
10 625 337 1
26 346 1
27 389 1
28 3
ARKIT1874
Water Seals
11 3
12 3
14 3
15 3