Demon Tornado P2 User manual

DEMONTORNADORANGE

TornadoP2
TornadoP4
TornadoD1ES
Electron
Includingelectricstartvariantsandbowserwashers

DeclarationofConformity
(E.H.S.R.)

We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.

Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.

HSEPVBPM29‐BS5415Part‐BS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot
bekeptupdatedunlessspecificallyrequestedbythecustomer.However,
anychangestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredowner
MachineType 
SerialNumber
WorkingPressure
DateofSupply

TornadoP2
Engine HondaGX2006.5HP@3600rpm
PumpARXT13‐15
Pressure 1300psi/90bar
Flow  13lpm/2.9gpm
HPNozzle 25045
Gearbox 2:1Reduction
Unloader Minimatic4B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoP4
Engine HondaGX34011HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 2505
Gearbox 2:1Reduction
Unloader Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

TornadoD1ES
Engine YanL10010HP@3600rpm
PumpARRK15‐20H
Pressure 2900psi/200bar
Flow  15lpm/3.3gpm
HPNozzle 2505
Gearbox 2:1Reduction
Unloader  Gymatic3B
PumpOil 10W/40
GearboxOilEP90
Noise

Electron
Motor24vDCHPNozzle1505
PumpARXT13‐15UnloaderARMM4B/C
Pressure1300psi/90barPumpOil10W/40
Flow13lpm
Battery4x6v225amp/hour
MicroprocessorControlledAutomaticBatteryCharger
24Volt30AmpCharger
TechnicalSpecifications


FAULTFINDER

FAULT

CAUSE

REMEDY
Machinestopssuddenly
Orwillnotstart.
P4—lowoil
D1—flatbattery/fuse
• checkandtopupoil
• Check/replacebattery,re‐
placefuse
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.

Pumpwillnotby‐pass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilterplug.
Rinsepumpoutandreplaceoil.

IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING
a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.


EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.


EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.

EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.

IIIDieselisflammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyventilated.

BDONOTsmokewhenrefueling.

CAvoidoverfilling.

DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureafterrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:‐

• wearsafetygogglesandhelmetorhelmetwithavisor.

•Wearwaterproofclothingandgloves.

• Takepaticularcarewithdetergentsandchemicals.


SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.


UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc‐
tionfilterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

AChecktheconditionofthe“O”ringsintheendsofthehose.

BAttachthehighpressurehosetothepumpconnection.

CAttachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.

FOncompletionofoperationstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.Releaseresidualpressureingunandlancebyoperatingtrigger.

WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid‐
ualdetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.


Electron
TheElectronisfittedwithabatterymonitorwhichwillcutthebatteriesoutatadischargelevel
of20volts.Thebatterieswillthenneedtobere‐chargedwiththeonboardbatterycharger,
thesystemwillbereactivatedatalevelof25volts.

Batteriesmustbere‐chargedfullyusingthesuppliedintelligent24vchargerbeforeusingthe
Electron,afterthevoltagecutouthasbeenactivated.Failuretodosomayleadtodamageand
reducethelifeexpectancyofthebatteries.


TornadoBowser‐GeneralArrangement
KeyStart(DieselOnly)
Engine
YanmarL100Diesel
HondaGX340Petrol
JockeyWheel
XLE00320
Pump
ARRK15:20
ChemicalPickUpPipe
DEM10115
UnloaderValve
ARGM3B250
30MtrHose
HH00100MVGHR
HoseReel
MTM20022
SuctionFilter
(InsideTank)
DEM10041

TornadoElectron—GeneralArrangement
Registered Design Applied - UK
Patent Pending - US

BAT011
Gel
Batteryx4
225amp
BAT016
Battery Discharge
Indicator
DEM100751
Lockable
On/off switch
BAT013
Battery Charger
DEM100876
Electrical
Controller Box
BAT015
Battery
Controller
BAT013
Battery
Controller
Cut Out
MTM20022
Hose Reel
HH00100MVGHR
30 Mtr Hose
ARMM4B/C
Unloader Valve
DEM10115
Chemical Pick Up Pipe
Tornado Electron –General Arrangement
Registered Design Applied - UK
Patent Pending - US

WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.

DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;

ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
BTheeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicals,oranin
sufficientorunsuitableelectricalsupply.
CTheeffectsofun‐authorisedmodificationanduse.
DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
EWornoutitemsconsideredwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐return
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.

Itistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenvi‐
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

Itistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemim‐
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.

DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.

Thiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthor‐
izedandwrittenconsentofDemonInternationalLtd.

WarrantyProcedure




EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.


Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewar‐
rantyperiodwhicheverislonger.



LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1 WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A Tempest
1, 3 &
4 (13.17 pump) N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump) Typhoon
1, 2 & P4 Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10

PosPartNoDescriptionQty
1N26001/1504NozzleP11 1N26001/15045NozzleP21 1N26001/1505NozzleP4&D1ES1 2MTM90040AdjustableNozzle1 3DEM10031BQRLamceP21
3DEM10031YQRLanceP11
3DEM10031RQRLanceP4&D1ES1 4DEM10030QRTrigger1
5MTM70012MVGCoupling1

COLDWATERLANCES

High Pressure Hoses
12
3 4
1.HoseInsertMV00490(items1&2) 2.Nut  3.HighPressureHoseHH00030MVG 4.HoseJoinerMV00500
15MetreHH00050MVG 30MetreHH00100MVG
AlternativeHoseLengths