Devatec ElectroVap MC Series Release Note

1
TECHNICAL HANDBOOK
Humidificateur vapeur à électrodes
ELECTRODE STEAM HUMIDIFIER

2
ELECTROVAP KIT MC
Contents
Safety information 3-4
Product accreditation 5
RoHS declaration 6
Delivery contents 7
Dimensions & Weight 8
KIT MC component parts 9
Installation
Step 1 - Installation 10-14
Step 2 - Water connection 15-16
Step 3 - Electrical installation 17 to 27
Maintenance
Cylinder maintenance guideline 28
Cleaning the steam cylinder 29
Cleaning the valves 30-31
Spare parts list 32 to 34

3
ELECTROVAP KIT MC
Safety information
IMPORTANT
Please read, heed and follow the enclosed safety information and
the warning labels inside the humidifier before installation or
maintenance.
Warnings & safety symbols
Warning : This symbol is used to designate a danger of injury or
potential damage to the system.
Caution : High voltages are present inside the humidifier. All works
concerned with the electrical installation must be carried out by skilled
and qualified personnel.
Caution : Danger of scalding ! The ElectroVap KIT MC generates
steam during operation and therefore surfaces and pipe-work become
very hot. Ensure that equipment not sustaining high temperatures be
kept away.
Warning : the end user should ensure that the equipment be disposed
of according to the local prevailing regulations.
Delivery and storage
Any loss or damage during delivery should be reported to carrier by
registered letter within 3 working days and be advised to devatec or to
authorized dealer.
It is recommended that the ElectroVap KIT MC humidifier be kept in its
transit packaging for as long as possible prior to maintenance. If the
humidifier is to be put into storage prior to installation, it must be stored
under cover and protected from physical damage, dust, frost, rain and
humidity. More than 6 months storage is not recommended.

4
ELECTROVAP KIT MC
Safety information
GENERAL
This manual contains all details necessary for the planning and installation of the
ElectroVap KIT MC humidifier. In addition commissioning and maintenance details are
included.
The manual is intended for use by engineers and properly trained technical personnel.
Maintenance, servicing or repair work must only be carried out by suitable skilled and
qualified personnel, the customer must be responsible for ensuring their suitability.
Any risks or hazards, especially when working from ladders or towers should be identified
by a skilled and Health and Safety representative and effective control measure put in
place.
No liability will attach to the Distributor if any damage, injury or accident is attributable to
inattentive, inappropriate, negligent or incorrect operation of the machinery whether or not
caused deliberately. Always isolate all electrical and water supplies before commencing
any maintenance.
Every effort has been made to ensure details contained in this manual are correct,
however, in view of the wide range of conditions experienced in air handling systems, the
information provided should only be used as a guide. Please contact your Agent if any
doubt.
Correct use
ElectroVap MC2 humidifiers are ONLY intended for use with air handling systems or direct
air humidification. ANY OTHER APPLICATION IS NOT CONSIDERED USE FOR THE
INTENDED PURPOSE. THE MANUFACTURER CANNOT BE MADE LIABLE FOR ANY
DAMAGE RESULTING FROM INCORRECT USE.
Water
ElectroVap KIT MC humidifiers are designed to be used with mains, demineralized R/O or
softened water. On no account attempt to introduce any other fluid or chemical into the
system. Water supply should not exceed 6.0 bar and installation should comply with local
regulations.
Electricity
All work concerned with electrical installation MUST only be performed by skilled and
qualified technical personnel (eg electrician or technicians with appropriate training). The
customer MUST be responsible for ensuring their suitability.
It is the duty of the installer to ensure that suitable sized cables and MCB protection is
provided. Please observe the local regulations concerning the provision of electrical
installations.
Warranty
A one year warranty term—cost and labor—is applicable to the parts of the ElectroVap KIT
MC to the exception of the consumable parts (valves, cylinders or parts of cylinders)
provided our recommendations of use & maintenance have been adhered to. Failure to
specify and fit original parts and accessories will invalidate our warranty.
NOTE
The manufacturer’s policy is one of continuous research and development. He therefore
reserves the right to amend without notice the specifications given in this document.

5
ELECTROVAP KIT MC
Product accreditation
APPLIED DIRECTIVES
Electromagnetic Compatibility Directive : 89/336/EEC, 2014/30/UE
Low Voltage Directive : 73/23/EEC, 2014/35/UE
Machinery Directive : 98/37/EC Amending Directive 89/392/EEC
Standard(s) to which Conformity is declared :
EN 61000-6-3 : Electromagnetic compatibility generic requirements (residential, commercial and light indus-
tries)
EN 55022 class B conducted and radiated emission limits)
EN 61000-6-2 : Electromagnetic compatibility (EMC) – Generic standards –Immunity for industrial environ-
ments;
EN 61000-4-3 : Radiated, radio frequency, electromagnetic field immunity test.
EN 61000-4-6 : Immunity to conducted disturbances induced by radio frequency fields
EN 61000-4-4 : Electrical fast transient/burnt immunity test
EN 61000-4-5 : Surge immunity test
EN 61000-4-2 : Electrostatic discharge immunity test
EN 60204-1 : Safety of machinery – Electrical Equipment of machines – Part 1 : General requirements
EN 292 Parts 1 & 2 : Safety of machinery basic principle mechanical design.
Manufacturer’s Name and Address
DEVATEC SAS
Bd des Frères Rousseau
76550 Offranville - FRANCE
Authorised Representative
Type of equipment
STEAM HUMIDIFIER
Model Name (s) & Series:
ELECTROVAP MC / KIT MC
Year of Manufacture
2001
We the undersigned, hereby declare that the equipment
specified above conforms to the above Directive(s) and Standard(s).
Mr FRAMBOT Jean-François
Managing Director
Date : 01.06.2016

6
ELECTROVAP KIT MC
RoHS declaration
devatec sas
Bd des Frères Rousseau
76550 Offranville
France
Confirms that the ElectroVap KIT MC steam humidifier is manufactured in compli-
ance withhe European regulations 2002/95/EU (RoHS).
This guideline regulates after July 1
st 2006 the use of mercury, cadmium, lead
(soldering
processes), chrome VI as well as PBB and PBDE. ELMC steam humidifiers manu-
factured
previously to this date may contain above materials.
Name : MINFRAY Jean-Marie
Position : R&D Engineer
Date : 05.06.2008
Signature:

7
What is in the box :
1. One steam humidifier in on/off or proportional control , one disposable or cleanable
cylinder (for KIT MC 5 to 30), 2 cylindres (for KIT MC 40 to 60), and one technical
brochure.
2. One special command board (ref: 500101/05).
3. Hose clamps :
KIT MC 5 to 30 : 2 clamps for the steam hose
KIT MC 40 to 60: 4 clamps for the steam hoses
OPTIONS
4. Water hose kit (part nb 100050902) including 1m. long Ø 25mm drain, one
clamp and one hose with 3/4” thread (with washers) for tap water connection.
5. Electrical kit (part nb 10005903) including one on/off rock switch and 1 m. long
valve electrical cables.
ELECTROVAP KIT MC
Delivery contents
Any loss or damage during delivery should be reported to carrier by registered
letter within 3 working days and be advised to devatec or to authorized dealer.
It is recommended that the ElectroVap KIT MC humidifier be kept in its transit
packaging for as long as possible prior to maintenance. If the humidifier is to
be put into storage prior to installation, it must be stored under cover and
protected from physical damage, dust, frost, rain and humidity. More than 6
months storage is not recommended.
KIT MC 5 to 30 KIT MC 40 to 60
KIT MC 5 to 30 KIT MC 40 to 60 Board 500102

8
ELECTROVAP KIT MC
Dimensions & Weight
Dimensions in mm Weight in Kg
Humidifier Water
inlet
Steam
outlet
Steam
outlet
spacing
Drain
outlet
Drain
outlet
spacing Empty Opera
-ting
Model A B C D E F G H I J
KIT MC 5 to 15-2 305 453 270 191 480 30 146 178,5 7 9
KIT MC 20 to 30 305 605 270 191 632 30 146 178,5 9 12
KIT MC 40 to 60 710 605 270 191 632 30 146 305 141,5 345 18 23
Electronics Weight in Kg
Ref: 500101/05 110 195 35
0,6
1
577,3
1
1
1
1
1
1
A
BB
I
D
F
E
C
G
11
11
1
G
H
F
I
J
1
A
KIT MC 40 to 60
KIT MC 5 to 30
1
1
1
B
AC
Board réf: 500102

9
ELECTROVAP KIT MC
KIT MC component parts
1
2
3
4
5
6
7
10
9
1 Bracket (lower)
2 Drain valve
3 Steam cylinder
4 Cylinder holding spring
5 Bracket (upper)
6 Filling cup
7 Inlet valve
8 Main electronic board (Ref: 500102)
9 High water level electrode wire
10 Power electrode wire (x3)
Example : KIT MC 5 to 30
8

10
ELECTROVAP KIT MC
Installation - Step 1
The humidifier should be operated within 5°C and 40°C in a room with less than 80% of
humidity.
When in operation, the rear panel becomes hot (60°C) so do not hang the humidifier on a
heat sensitive surface.
The devatec humidifiers have been developped to be hanged on wall. Before installation,
make sure that the surface material is strong enough to hold the humidifier.
The best performances of the humidifier are achieved when the steam discharge is made
at short distance from the humidifier.
Consider free space around the humidifier to allow easy access for maintenance purposes
How to install the humidifier on wall
On wall :
Dimensions for wall mounting
3103 3
18 8
3
3
4trous O4,5
Réf: 500102

11
25 270
50
20
305
82
21
10
55
81
8 t r ous O6,5
442
263
ELECTROVAP KIT MC
Installation - Step 1
KIT MC 5 to 15-2
Dimensions for wall bracket mounting
KIT MC 20 to 30
25 270
50
20
305
82
21
10
55
81
8 trousO6,5
290
263
Precise wall installation is required to ensure full
efficiency of the humidifier.

12
KIT MC 40 to 60
ELECTROVAP KIT MC
Installation - Step 1
continued
25 270
20
610
21
10
16 trousO6,5
442
35
270
50
55
82
81
46
263 263
Precise wall installation is required to ensure full efficiency of the humidifier.

13
Method :
ELECTROVAP KIT MC
Installation - Step 1
Pick up the supplied drilling template and lay it
flat against the wall where the humidifier
should be installed paying care of the
measures.
The small KIT MC 5 to 30 requires 8 drilling
marks while the large KIT MC 40 to 60
requires 16 drilling marks. For the large kit,
mark the first eight drilling marks, trace the
template corners and then report the drilling
template to the right side aligning the corners.
Mark the eight drilling marks anew.
Drill holes at the drilling marks, insert pegs
appropriate to the support.
Any loss or damage during delivery should be reported to carrier by registered letter within 3
working days and be advised to devatec or to authorized dealer.
Unpack the humidifier from its carton box, take the steam cylinder off the bracket and lay it gen-
tly on ground and attach the humidifier bracket on the the wall as per the following :procedure :
Take the upper bracket and fix it with a screw
(as per in 1 on the attached drawing). Level
the bracket with a bubble level and screw up
the other three screws.
Take care : KIT MC 40 to 60 requires that two
upper brackets be wall installed and secured
by 8 screws.
Take the lower bracket, install it on wall with
screws 2 & 3 as per attached drawing. Control
vertical alignment and distance H (s.a. pages
12-13) and screw up the 4 screws.
Take care : KIT MC 40 to 60 requires that two
lower brackets be wall installed and secured
by 8 screws.
1
H
1
2 3

14
ELECTROVAP KIT MC
Installation - Step 1
Pick up the cylinder, tilt it a little to
engage the steam outlet inside the
retaining spring.
Lift the cylinder upward, put the drain
outlet facing the drain valve body and
push downward to fit it into it.
For KIT MC 40 to 60, install the
second cylinder the same way.
Make sure that the retaining spring
fits correctly the top of the cylinder.
For KIT MC 40 to 60, attach the
second retaining spring the same
way.
The Installation step is now over.
The unit should now be properly connected to mains, water supply and to steam dis-
charge.

15
ELECTROVAP KIT MC
Installation - Step 2
Recommendations :
The operating principle of the electrode steam humidifier is the electrolyse
where an electrical current runs through stainless steel electrode plates
immersed in water made conductive by the mineral salts it contains.
The ElectroVap humidifier can produce steam from 3 water qualities having
the following characteristics :
Town water or raw water : the water TH should be between 0 and 40°
French grade for a conductivity between 1000µ and 350µS/cm (Micro
Siemens per centimetre).
Softened water: water treated by sodium/calcium permutation on resins.
The titration value TH should be kept as constant as possible and between
0° and 2°.
It is essential that the salt maintenance of softeners be programmed for the
water volume consummed in order to prevent an excessive salt
concentration to humidifer once the regeneration cycle is finished (please
refer to the softener’s user manual). Duplex softeners are best suited to your
humidifier in this regard. In doubt, please consult devatec.
Demineralised water: this is a water treatment by reverse osmosis or
running through resins.
The ElectroVap humidifier can work with demineralised waters having a
minimum water quality of 30µS/cm. A tea spoon of bicarbonate of soda
must be added on start-up to initiate steam production.
No chemical agent whatsoever (chlorine, disinfectant, ozone… ) must
be added to the water. Some water qualities may generate foam that
can disturb the correct functionning of the humidifier. If this occurs to
your humidifier, please refer to devatec for further assistance.
WATER CONNECTION
Recommendations on water tapping :
A fresh mains cold water service should be used to supply the unit. The
water pressure should not exceed 6 bar and should not be inferior to 1 bar
with a temperature less than 40°C.
The water supply connection is on the bottom of the unit. All the KIT MC
are supplied with a 500 mm long water inlet hose with a 3/4” female
connection to the cold water supply. A check valve should be located on
the mains and cold water service connection to the unit.
The KIT MC humidifier uses water to produce steam so leakage may
happen causing potential damage. If an installation in false ceiling or
above prime rooms such as museum, exhibition or laboratory rooms
is considered, ensure that the floor below the humidifier is
constructed from waterproof materials (with draining facilities) to
withstand any water spilling during servicing or if a problem occurs.
b a
The water level must be
between « a » and « b » for
the maximum capacity of
the cylinder.

16
ELECTROVAP KIT MC
Installation - Step 2
Steam ouput
The connection to the steam outlet should be made with a Ø 25 or 40 mm steam
hose as per the model of humidifier. To prevent steam leakage, it must be tightened
with the supplied clamp.
A Ø 25 mm heat resisting drain hose must be connected to the drain outlet. To prevent
any water leakage, the drain hose must be tightened with a collar clamp.
For an easy installation, a water hose kit (part nb 10005902) is available (s.a. page 8) .

17
ELECTROVAP KIT MC
Installation - Step 3
RECOMMANDATIONS :
All works concerned with the electrical installation must be carried out by
skilled and qualified personnel (eg electrician with appropriate training).
The customer is responsible for ensuring their suitability. Please observe
local regulations concerning the provision of electrical installations.
Check all electrical terminal screws at commissioning, after 50 hours
operation and at every service thereafter.
Take care : the KIT MC electronic components are very sensitive to
electrostatic shocks. Appropriate steps must be taken before any
operation.

18
ELECTROVAP KIT MC
Installation - Step 3
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
KIT MC steam humidifier in 3 X 380V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 5,7 6,4 4,2 Small 25 Loop
8 8 9,1 10 6,6 Small 25 Straight through
10 10 11,4 12,4 8,2 Small 25 Straight through
15-2 15 17,1 18,4 12,1 Small 25 Straight through
20 20 22,8 24,5 16,1 40 large 40 Straight through
30 30 34,3 36,5 24 40 large 40 Split
40 40 45,7 48,5 31,9 2 x 40 large 40 Straight through
50 50 57,1 60,5 39,8 2 x 40 large 40 Split
60 60 68,5 72,6 47,8 2 x 40 large 40 Split
KIT MC steam humidifier in 3 X 400V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 5,5 6,2 4,24 Small 25 Loop
8 8 8,8 9,7 6,63 Small 25 Straight through
10 10 11 12 8,21 Small 25 Straight through
15-2 15 16,5 17,8 12,18 Small 25 Straight through
20 20 22 23,5 16,07 40 large 40 Straight through
30 30 33 35,1 24,01 40 large 40 Split
40 40 44 46,7 31,94 2 x 40 large 40 Straight through
50 50 55 58,3 39,88 2 x 40 large 40 Split
60 60 66 69,8 47,74 2 x 40 large 40 Split

19
ELECTROVAP KIT MC
Installation - Step 3
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
KIT MC steam humidifier in 3 X 415V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 5,3 6 4,26 Small 25 Loop
8 8 8,5 9,3 6,60 Small 25 Straight through
10 10 10,6 11,6 8,23 Small 25 Straight through
15-2 15 15,9 17,1 12,14 Small 25 Straight through
20 20 21,2 22,7 16,11 40 large 40 Straight through
30 30 31,8 33,9 24,06 40 large 40 Split
40 40 42,4 45 31,93 2 x 40 large 40 Straight through
50 50 53 56,2 39,88 2 x 40 large 40 Split
60 60 63,6 67,3 47,76 2 x 40 large 40 Split
KIT MC steam humidifier in 3 X 440V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 5.3 5.7 4,29 Small 25 Loop
8 8 8.5 8.8 6,62 Small 25 Straight through
10 10 10.6 10.9 8,20 Small 25 Straight through
15-2 15 15,9 16.2 12,19 Small 25 Straight through
20 20 21,2 21.4 16,10 40 large 40 Straight through
30 30 31,8 32 24,08 40 large 40 Split
40 40 42,4 42.5 31,98 2 x 40 large 40 Straight through
50 50 53 53 39,88 2 x 40 large 40 Split
60 60 63,6 63.5 47,78 2 x 40 large 40 Split

20
ELECTROVAP KIT MC
Installation - Step 3
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
KIT MC steam humidifier in 3 X 460V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 4.8 5.4 4,25 Small 25 Loop
8 8 7.6 8.4 6,61 Small 25 Straight through
10 10 9.6 10.6 8,26 Small 25 Straight through
15-2 15 14.3 15.5 12,19 Small 25 Straight through
20 20 19.1 20.5 16,13 40 large 40 Straight through
30 30 28.7 30.6 24,07 40 large 40 Split
40 40 40.7 38.2 32.01 2 x 40 large 40 Straight through
50 50 47.8 50.7 39,88 2 x 40 large 40 Split
60 60 57.4 60.8 47,83 2 x 40 large 40 Split
KIT MC steam humidifier in 3 X 480V - 50/60 Hz
KIT MC Production
(KG/St)
In Imaxi Pmaxi Cylinder size Steam Torroidal
( A ) ( A ) ( KW ) diameter transformer
5 5 4.6 5.2 4,25 Small 25 Loop
8 8 7.3 8.0 6,58 Small 25 Straight through
10 10 9.2 10.1 8,27 Small 25 Straight through
15-2 15 13.7 14.9 12,22 Small 25 Straight through
20 20 18.3 19.6 16,09 40 large 40 Straight through
30 30 27.5 29.3 24,06 40 large 40 Split
40 40 39.6 38.9 31,95 2 x 40 large 40 Straight through
50 50 45.8 48.5 39,85 2 x 40 large 40 Split
60 60 55 57.7 47,37 2 x 40 large 40 Split
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