DeWalt DXCM272 User manual

DXCM272 (CSA# U3A1758ND)
Oilless, Single Stage, Electric Air Compressors
Sans l’huile, d’une seul étape, compresseurs d’air électriques
Sin aciete, de una sola etapa, compresores de aire eléctricos
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-888-895-4549 • www.dewalt.com
MAT Industries, LLC, Long Grove, IL 60047
(JULY 19) Part No. E112390 DXCM272 Copyright ©2019 DEWALT

2
English
Air Compressor
A. Pump Air Intake Filter
B. Auto (1) / Off (O) Switch
C. Air Tank Pressure Gauge
D. Regulated Pressure Gauge
E. Pressure Regulator
F. Air Outlet
G. Safety Valve
H. Air Tank Drain Valve
I. Check Valve
J. Quick Connect
Pump/Motor Specifications
Oil Free
Direct Drive
5.1 SCFM @ 90 PSI
VOLTAGE: Single Phase 120V
MINIMUM BRANCH CIRCUIT REQUIREMENT: 15A
FUSE TYPE: Time Delay
Specifications
MODEL DXCM272 (CSA# U3A1758ND)
WEIGHT 101 lbs. (45.8 kg)
HEIGHT 49.75"
WIDTH 21"
LENGTH 20"
AIR TANK CAPACITY 27 gallons (102,2 liters)
APPROX. CUT-OUT PRESSURE 175 PSI
H
J
F
D
A
I
B
C
G
E
FIG. 1

3
English
Definitions: Safety Guidelines
The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
these symbols.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
NOTICE: Indicates a practice not related to personal
injury which, if not avoided, may result in property
damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS
OR ANY D
e WALT TOOL, CALL US TOLL FREE AT:
1-888-895-4549
Important Safety Instructions
WARNING: Do not operate this unit until you read this
instruction manual for safety, operation and maintenance
instructions.
WARNING: CONTAINS LEAD. May be harmful if eaten or
chewed. May generate dust containing lead. Wash hands after
use. Keep out of reach of children.
WARNING: This product can expose you to chemicals
including lead, which is known to the State of California to
cause cancer and birth defects or other reproductive harm. For
more information go to www.P65Warnings.ca.gov.

4
English
• Unattended operation of this
product could result in per-
sonal injury or property dam-
age. To reduce the risk of
fire, do no allow the com-
pressor to operator unat-
tended
• Always remain in attendance
with the product when it is
operating.
• Always turn off and unplug
unit when not in use.
DANGER: RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air directly
from your compressor is not
safe for breathing. The air
stream may contain carbon
monoxide, toxic vapors,
or solid particles from the
air tank. Breathing these
contaminants can cause
serious injury or death.
• Never use air obtained directly
from the compressor to supply
air for human consumption.
The compressor is not
equipped with suitable filters
and in-line safety equipment
for human consumption.
• Exposure to chemicals
in dust created by
power sanding, sawing,
grinding, drilling and other
construction activities may
be harmful.
• Sprayed materials such as
paint, paint solvents, paint
remover, insecticides, weed
killers, may contain harmful
vapors and poisons.
• Work in an area with good
cross ventilation. Read and
follow the safety instructions
provided on the label or
safety data sheets for the
materials you are spraying.
Always use certified safety
equipment: NIOSH/OSHA
respiratory protection or
properly fitting face mask
designed for use with your
specific application.
SAVE THESE INSTRUCTIONS
DANGER: RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• It is normal for electrical con-
tacts within the motor and
pressure switch to spark.
• Always operate the compres-
sor in a well ventilated area
free of combustible materials,
gasoline, or solvent vapors.
• If electrical sparks from com-
pressor come into contact
with flammable vapors, they
may ignite, causing fire or
explosion.
• If spraying flammable materi-
als, locate compressor at
least 20' (6.1m) away from
spray area. An additional
length of air hose may be
required.
• Store flammable materials in
a secure location away from
compressor.
• Restricting any of the com-
pressor ventilation openings
will cause serious overheat-
ing and could cause fire.
• Never place objects against
or on top of compressor.
• Operate compressor in an
open area at least 12”
(30.5 cm) away from any wall
or obstruction that would
restrict the flow of fresh air to
the ventilation openings.
• Operate compressor in a
clean, dry well ventilated
area. Do not operate unit in
any confined area. Store
indoors.

5
English
DANGER: RISK OF BURSTING
Air Tank: On February 26, 2002, the U.S. Consumer Product Safety
Commission published Release # 02-108 concerning air compres-
sor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is
dependent upon several factors, some of which include operating
conditions, ambient conditions, proper installations, field modifica-
tions, and the level of maintenance. The exact effect of these fac-
tors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corro-
sion to the inner wall of the air receiver tank can cause the air tank
to unexpectedly rupture allowing pressurized air to suddenly and
forcefully escape, posing risk of injury to consumers.
Your compressor air tank must be removed from service by the end
of the year shown on your tank warning label.
The following conditions could lead to a weakening of the air tank,
and result in a violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failure to properly drain
condensed water from air tank
causes rust and thinning of the
steel air tank.
• Drain air tank daily or after each
use. If air tank develops a leak,
replace it immediately with
a new air tank or replace the
entire compressor.
• Modifications or attempted
repairs to the air tank. • Never drill into, weld or make any modifications to the air
tank or its attachments. Never
attempt to repair a damaged or
leaking air tank. Replace with a
new air tank.
• Unauthorized modifications to
the safety valve, or any other
components which control air
tank pressure.
• The air tank is designed
to withstand specific
operating pressures. Never
make adjustments or parts
substitutions to alter the factory
set operating pressures.
Attachments & Accessories:
• Exceeding the pressure rating
of air tools, spray guns, air
operated accessories, tires
and other inflatables can
cause them to explode or
fly apart, and could result in
serious injury.
• Follow the equipment
manufacturers
recommendation and never
exceed the maximum allowable
pressure rating of attachments.
Never use compressor to
inflate small low pressure
objects such as children’s toys,
footballs, basketballs, etc.
Tires:
• Over inflation of tires could
result in serious injury and
property damage.
• Use a tire pressure gauge to
check the tires pressure before
each use and while inflating
tires; see the tire sidewall for
the correct tire pressure.
NOTE: Air tanks, compressors
and similar equipment used to
inflate tires can fill small tires
very rapidly. Adjust pressure
regulator on air supply to no
more than the rating of the
tire pressure. Add air in small
increments and frequently use
the tire gauge to prevent over
inflation.

6
English
WARNING: RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• The compressed air stream
can cause soft tissue damage
to exposed skin and can
propel dirt, chips, loose
particles and small objects
at high speed, resulting in
property damage or personal
injury.
• Always wear certified safety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using
the compressor.
• Never point any nozzle or
sprayer toward any part of
the body or at other people or
animals.
• Always turn the compressor
off and bleed pressure from
the air hose and air tank before
attempting maintenance,
attaching tools or accessories.
WARNING: RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Touching exposed metal such
as the compressor head or
outlet tubes, can result in
serious burns.
• Never touch any exposed
metal parts on compressor
during or immediately after
operation. Compressor will
remain hot for several minutes
after operation
• Do not reach around
protective shrouds or attempt
maintenance until unit has
been allowed to cool.

7
English
WARNING: RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your compressor is powered
by electricity. Like any other
electrically powered device,
if it is not used properly it
may cause electric shock.
• Never operate the compres-
sor outdoors when it is rain-
ing or in wet conditions.
• Never operate compres-
sor with protective covers
removed or damaged.
• Repairs attempted by
unqualified personnel can
result in serious injury or
death by electrocution.
• Any electrical wiring or
repairs required on this
product should be per-
formed by authorized ser-
vice center personnel in
accordance with national
and local electrical codes.
• Electrical Grounding:
Failure to provide adequate
grounding to this product
could result in serious injury
or death from electrocu-
tion. Refer to Grounding
Instructions paragraph in
the INSTALLATION section.
• Make certain that the elec-
trical circuit to which the
compressor is connected
provides proper electrical
grounding, correct voltage
and adequate fuse protection.
WARNING: RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe operation of your air
compressor could lead to seri-
ous injury or death to you or
others.
• Review and understand all
instructions and warnings in
this manual.
• Become familiar with the oper-
ation and controls of the air
compressor.
• Keep operating area clear of all
persons, pets, and obstacles.
• Keep children away from the air
compressor at all times.
• Do not operate the product
when fatigued or under the
influence of alcohol or drugs.
Stay alert at all times.
• Never defeat the safety features
of this product.
• Equip area of operation with a
fire extinguisher.
• Do not operate machine with
missing, broken, or unautho-
rized parts.
• Never stand on the
compressor.

8
English
WARNING: RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Moving parts such as the
pulley, flywheel, and belt can
cause serious injury if they
come into contact with you or
your clothing.
• Never operate the compressor
with guards or covers which are
damaged or removed.
• Keep your hair, clothing and
gloves away from moving parts.
Loose clothes, jewelry or long
hair can be caught in moving
parts.
• Air vents may cover moving
parts and should be avoided as
well.
• Attempting to operate
compressor with damaged or
missing parts or attempting
to repair compressor with
protective shrouds removed
can expose you to moving
parts and can result in serious
injury.
• Any repairs required on this
product should be performed
by a DeWALT factory service
center or a DeWALT authorized
service center.
WARNING: RISK OF INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from
attempting to lift too heavy an
object.
• The compressor is too heavy
to be lifted by one person.
Obtain assistance from others
before lifting.
CAUTION: RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Under some conditions and
duration of use, noise from
this product may contribute to
hearing loss.
• Always wear certified safety
equipment: ANSI S12.6
(S3.19) hearing protection.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE

9
English
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE
OPERATING YOUR UNIT. Compare the illustrations with your
unit to familiarize yourself with the location of various controls
and adjustments. Save this manual for future reference.
FEATURES
AUTO (1) / OFF (O) SWITCH
Place this switch (B) in the “Auto (1)” position to
provide automatic power to the pressure switch
and “Off (O)” to remove power at the end of each
use.
PRESSURE SWITCH
The pressure switch (not shown) automatically starts the motor when
the air tank pressure drops below the factory set cut-in pressure.
It stops the motor when the air tank pressure reaches the factory set
cut-out pressure.
SAFETY VALVE
This valve (G) is designed to prevent system
failures by relieving pressure from the
system when the compressed air reaches a
predetermined level. The valve is preset by
the manufacturer and must not be removed
or modified in any way.
CHECK VALVE
When the air compressor is operating, the
check valve (I) is open, allowing compressed
air to enter the air tank. When the air
compressor reaches cut-out pressure, the
check valve closes, allowing air pressure to
remain inside the air tank.
AIR INTAKE FILTER
The filter (A) is designed to clean air entering the
pump. To ensure the pump continually receives a
clean, cool, and dry air supply the filter must always
be clean and the filter intake must be free from
obstructions.
AIR TANK DRAIN VALVE
The drain valve (H) is located at the base of the
air tank and is used to drain condensation at the
end of each use. See Draining Air Tank under
MAINTENANCE.
REGULATED PRESSURE
GAUGE
The regulated pressure gauge
(D) indicates the air pressure
available at the outlet side of
the regulator. This pressure is
controlled by the regulator. The
regulator is designed to allow
pressures up to 150 PSI.
TANK PRESSURE GAUGE
The tank pressure gauge (C) indicates the reserve air pressure in the
tank.
UNIVERSAL QUICK CONNECT BODY
The universal quick connect body (J) accepts the three most popular
styles of quick connect plugs: Industrial, automotive, and ARO.
One hand push-to-connect operation makes connections simple
and easy.
G
I
H
D
C
E
J
A
B

10
English
REGULATOR
The regulator knob (E) controls the air pressure coming from the air
tank.
To Adjust Regulator:
Turn knob clockwise to increase regulated pressure and
counterclockwise to decrease regulated pressure.
WARNING: Risk of Bursting. Too much air pressure causes
a hazardous risk of bursting. Check the manufacturer’s
maximum pressure rating for air tools and accessories.
The regulator outlet pressure must never exceed the maximum
pressure rating.
AIR COMPRESSOR PUMP
The pump compresses air into the air tank. Working air is not available
until the compressor has raised the air tank pressure above that
required at the air outlet.
MOTOR OVERLOAD PROTECTOR
The motor has a thermal overload protector. If the motor overheats for
any reason, the overload protector will shut off the motor. The motor
must be allowed to cool down before restarting. To restart:
1. Set the Auto/Off switch to “Off (O)” and unplug unit.
2. Allow the motor to cool.
3. Plug the power cord into the correct branch circuit receptacle.
4. Set the Auto/Off switch to “Auto (1)”.
INSTALLATION
Assembly (Fig. 1)
Unpack the air compressor. Inspect the unit for damage. If the
unit has been damaged in transit, contact the carrier and
complete a damage claim. Do this immediately because there are
time limitations to damage claims.
The carton should contain:
•Air compressor
•Instruction manual
Check the compressor’s serial label to ensure that you have
received the model ordered, and that it has the required pressure
rating for its intended use.
INSTALLING HOSES
WARNING: Risk of unsafe operation. Firmly grasp hose in
hand when installing or disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).
2. Grasp the hose at the Quick Connect plug and push the plug
into the Quick Connect body (J). Coupler will snap into place.
3. Grasp the hose and pull to ensure coupler is seated.
DISCONNECTING HOSES
WARNING: Risk of unsafe operation. Firmly grasp hose in
hand when installing or disconnecting to prevent hose whip.
1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).
2. Pull coupler on Quick Connect body back to release Quick
Connect plug on hose.

11
English
Lubrication
AIR COMPRESSOR
Oilless air compressors are factory lubricated for life and do not
require any oil.
Compatibility
Air tools and accessories that are run off the compressor must be
compatible with petroleum based products. If you suspect that a
material is not compatible with petroleum products, an air line filter
for removal of moisture and oil vapor in compressed air is required.
NOTE: Always use an air line filter to remove moisture and oil vapor
when spraying paint.
Location
• Locate the air compressor in a clean, dry, and well ventilated
area.
• Locate the air compressor at least 12" (30.5 cm) away from the
wall or other obstructions that will interfere with the flow of air.
• Locate the air compressor as close to the main power supply
as possible to avoid using long lengths of electrical wiring.
NOTE: Long lengths of electrical wiring could cause power
loss to the motor.
• The air filter must be kept clear of obstructions which could
reduce air flow to the air compressor.
Wiring Instructions
WARNING: Improper electrical installation of this product
may void its warranty and your fire insurance. Have circuit wiring
performed by qualified personnel such as a licensed electrician
who is familiar with the current national electrical code and any
prevailing local electrical codes.
WARNING: Risk of electrical shock. Improper electrical
grounding can result in electrical shock. The wiring should be
done by a qualified electrician.
A qualified electrician needs to know the following before wiring:
1. If the amperage rating of the electrical box is adequate. Refer
to the Pump/Motor Specifications, in the instruction
manual, for this information.
2. If the supply line has the same electrical characteristics
(voltage, cycle, phase) as the motor. Refer to the
Pump/Motor Specifications for this information.
NOTE: The wiring used must be rated for the motor voltage, plus
or minus 10%. Refer to local codes for recommended wire sizes,
correct wire size, and maximum wire run; undersized wire causes
high amp draw and overheating to the motor.
WARNING:Risk of electrical shock. Electrical wiring must
be located away from hot surfaces such as manifold assembly,
compressor outlet tubes, heads, or cylinders.
Grounding Instructions
WARNING: This product must be grounded. In the event of an
electrical short circuit, grounding reduces the risk of electric shock
by providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local codes
and ordinances.

12
English
WARNING: Improper installation of
the grounding plug may result in a risk of
electric shock. When repair or replacement
of the cord or plug is required, do not
connect the grounding wire to either at
blade terminal. The wire with insulation
having an outer surface that is green with
or without yellow stripes is the grounding
wire.
Substitution of the word “DANGER” for “WARNING” is not prohibited
when the risk associated with the product is such that a situation
exists which if not avoided will result in death or serious injury.
Check with a qualied electrician or serviceman when the grounding
instructions are not completely understood, or when in doubt as to
whether the product is properly grounded. Do not modify the plug
provided; if it does not t the outlet, have the proper outlet installed
by a qualied electrician.
The portable air compressor is equipped with a cord having a
grounding wire with an appropriate grounding plug.
1. The cord set and plug (O) with this unit contains a grounding
pin (P). This plug MUST be used with a grounded outlet (Q).
This product is for use on a nominal 120-V circuit and has a
grounding plug similar to the plug illustrated in figure. Only connect
the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords
If an extension cord must be used, be sure it is:
• A 3-wire extension cord that has a 3-blade grounding plug, and
a 3-slot receptacle that will accept the plug on the product
• In good condition and your extension cord is not damaged.
• Plug is not worn
• No longer than 50 feet (15.2 m)
• 12 gauge (AWG) or larger. (Wire size increases as gauge number
decreases. 10 AWG and 8 AWG may also be used. DO NOT
USE 14 OR 16 AWG.)
NOTICE: The use of an undersized extension cord will cause volt-
age to drop resulting in power loss to the motor and overheating.
Instead of using an extension cord, increase the working reach of
the air hose by attaching another length of hose to its end. Attach
additional lengths of hose as needed. Always use a minimum 3/8”
(9.5 mm) or greater air hose rated at 300 PSI.
Voltage and Circuit Protection
Refer to the Voltage and Minimum Branch Circuit Requirements
under Pump/Motor Specifications.
CAUTION: Certain air compressors can be operated on a
15 amp circuit if the following conditions are met.
• Voltage supply to circuit must comply with the National
Electrical Code.
• Circuit is not used to supply any other electrical needs.
• Extension cords comply with specifications.
• Circuit is equipped with a 15 amp circuit breaker or 15 amp
time delay fuse. NOTE: If compressor is connected to a cir-
cuit protected by fuses, use only time delay fuses. Time delay
fuses should be marked “D” in Canada and “T” in the U.S.
If any of the above conditions cannot be met, or if operation of the
compressor repeatedly causes interruption of the power, it may be
necessary to operate it from a 20 Amp circuit. It is not necessary to
change the cord set.
P
O
Q

13
English
How to Use Your Unit
How to Stop:
Set the Auto/Off switch to “Off (O)”.
Before Starting
WARNING: Do not operate this unit until you read this
instruction manual for safety, operation and maintenance
instructions.
Break-in Procedure
NOTICE:Risk of property damage. Serious damage may result if
the following break-in instructions are not closely followed.
This procedure is required before the air compressor is put into
service and when the check valve or a complete compressor pump
has been replaced.
1. Make sure the Auto/Off switch is in the “Off (O)” position.
2. Plug the power cord into the correct branch circuit receptacle.
(Refer to Voltage and Circuit Protection paragraph in the
installation section of this manual.)
3. Open the drain valve fully to permit air to escape and prevent
air pressure build up in the air tank during the break-in period.
4. Move the Auto/Off switch to “Auto (1)” position. The
compressor will start.
5. Check all air line fittings and connections/piping for air leaks
by applying a soap solution. Correct if necessary.
NOTE: Minor leaks can cause the air compressor to overwork,
resulting in premature breakdown or inadequate performance.
6. Run the compressor for 15 minutes.
7. Check for excessive vibration.
8. Turn the Auto/Off switch to the “Off (O)” position.
9. Close the drain valve.
10.Turn the Auto/Off switch to the “Auto (1)” position. The air
receiver will fill to “cut-out” pressure and the motor will stop.
The compressor is now ready for use.
Before Each Start-Up
1. Place Auto/Off switch to “Off (O)”.
2. Close the drain valve.
3. Visually inspect air lines and fittings for leaks.
4. Check safety valve. See To Check Safety Valve under
MAINTENANCE.
5. Turn the regulator knob counterclockwise to set the outlet
pressure to zero.
6. Attach hose and accessories.
WARNING: Risk of unsafe operation. Firmly grasp air hose in
hand when installing or disconnecting to prevent hose whip.
WARNING: Risk of unsafe operation. Do not use damaged or
worn accessories.
NOTE: The hose or accessory will require a quick connect plug if
the air outlet is equipped with a quick connect socket.
WARNING:Risk of bursting. Too much air pressure causes a
hazardous risk of bursting. Check the manufacturer’s maximum
pressure rating for air tools and accessories. The regulator outlet
pressure must never exceed the maximum pressure rating.
CAUTION: Risk of unsafe operation. Compressed air from the
unit may contain water condensation and oil mist. Do not spray
unfiltered air at an item that could be damaged by moisture.

14
English
Some air tools and accessories may require filtered air. Read the
instructions for the air tools and accessories.
How to Start
1. Turn the Auto/Off switch to “Auto (1)” and allow tank pressure
to build. Motor will stop when tank pressure reaches “cut-out”
pressure.
2. Turn the regulator knob clockwise to increase pressure.
IMPORTANT: When using a regulator and other accessories refer
to the manufacturers instructions.
WARNING:Risk of bursting. If any unusual noise or vibration
is noticed, stop the compressor immediately and have it checked
by a trained service technician.
The compressor is ready for use.
Shut-down
1. Move Auto/Off switch to the “Off (O)” position.
NOTE: If finished using compressor, follow Steps 2 - 7.
2. Turn the regulator knob counterclockwise until fully closed. Ensure
regulated pressure gauge reads 0 PSI (0 kPa).
3. Remove hose and accessory.
WARNING: Risk of unsafe operation. Firmly grasp air hose in
hand when installing or disconnecting to prevent hose whip.
4. Draintheairtank,
see DrainingAir TankunderMAINTENANCE .
Ensure air tank pressure gauge reads 0 PSI (0 kPa).
WARNING: Risk of bursting. Drain air tank daily. Water will
condense in air tank. If not drained, water will corrode and
weaken the air tank causing a risk of air tank rupture.
5. Allow the compressor to cool down.
6. Wipe air compressor clean and store in a safe, non-freezing area.
7. Unplug air compressor and wrap the power cord loosely around
the handle.

15
English
MAINTENANCE
Maintenance Chart
Procedure
Daily
Weekly
Monthly
1 year
or 100
Hours
See tank
warning
label
Check safety valve X
Inspect air filter X+
Drain air tank X
Check for unusual noise/vibration X
Check for air leaks X*
Clean compressor exterior X
Remove tank from service X++
* To check for air leaks apply a solution of soapy water around joints.
While compressor is pumping to pressure and after pressure cuts out,
look for air bubbles to form.
+ Perform more frequent in dusty or humid conditions.
++
For more information, call 1-888-895-4549 .
WARNING: Risk of unsafe operation. Unit cycles automati-
cally when power is on. When performing maintenance, you
may be exposed to voltage sources, compressed air, or moving
parts. Personal injuries can occur. Before performing any main-
tenance or repair, disconnect power source from the compres-
sor and bleed off all air pressure.
To ensure efficient operation and longer life of the air compressor
outfit, a routine maintenance schedule should be prepared and fol-
lowed. The routine maintenance schedule (shown above) is geared
to an outfit in a normal working environment operating on a daily
basis. If necessary, the schedule should be modified to suit the con-
ditions under which your compressor is used. The modifications
will depend upon the hours of operation and the working environ-
ment. Compressor outfits in an extremely dirty and/or hostile envi-
ronment will require a greater frequency of all maintenance checks.
NOTE: See OPERATION section for the location of controls.
Checking Safety Valve
WARNING: Hot surfaces. Risk of burn. Tubes, pump head,
and surrounding parts are very hot, do not touch. Allow
compressor to cool prior to servicing.
WARNING: Risk of bursting. If the safety valve does not
work properly, over-pressurization may occur, causing air tank
rupture or an explosion.
WARNING: Risk from flying objects. Always wear certified
safety equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3)
with side shields.
Before starting compressor, pull the ring on the safety valve to
make sure that the safety valve operates freely. If the valve is
stuck or does not operate smoothly, it must be replaced with the
same type of valve.
Checking Air Filter
WARNING: Hot surfaces. Risk of burn. Tubes, pump head, and
surrounding parts are very hot, do not touch. Allow compressor
to cool prior to servicing.
1. Ensure motor Auto/Off switch is in the “Off
(O)” position.
2. Allow unit to cool.
3. Remove filter (A).
A

16
English
4 If filter needs cleaning, blow out with air. Replace if needed.
Purchase replacement parts from your local dealer or
authorized service center. Always use identical replacement
parts.
5. Place filter back in filter base.
CAUTION: Risk of unsafe operation. Do not operate without air
filter.
Draining Air Tank
WARNING: Risk of unsafe operation. Air tanks contain high
pressure air. Keep face and other body parts away from outlet
of drain. Use eye protection [ANSI Z87.1 (CAN/CSA Z94.3)]
when draining as debris can be kicked up into face.
WARNING: Risk from noise. Use ear protection (ANSI S12.6
(S3.19) as air flow noise is loud when draining.
NOTE: All compressed air systems generate condensation that accu-
mulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This
condensate contains lubricating oil and/or substances which may be
regulated and must be disposed of in accordance with local, state,
and federal laws and regulations.
1. Set the Auto/Off switch to “Off (O)".
2. Turn the regulator knob counterclockwise to set the outlet
pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank
until tank pressure is approximately 20 PSI. Release safety
valve ring.
5. Drain water from air tank by opening drain valve on bottom
of tank.
WARNING: Risk of bursting. Water will condense in the air
tank. If not drained, water will corrode and weaken the air tank
causing a risk of air tank rupture.
NOTICE: Risk of property damage. Drain water from air tank may
contain oil and rust which can cause stains.
6. After the water has been drained, close the drain valve. The air
compressor can now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve
can then be removed, cleaned, then reinstalled.
Air Compressor Pump Intake and Exhaust
Valves
Once a year have a Trained Service Technician check the air com-
pressor pump intake and exhaust valves.
Inspect Air Lines and Fittings for Leaks
1. Turn the Auto/Off switch to “Auto (1)” and allow tank pressure
to build. Motor will stop when tank pressure reaches “cut-out”
pressure.
2. Set the Auto/Off switch to “Off (O)” and unplug unit.
3. Apply a soap solution to all air-line fittings and connections/
piping to look for any leaks.
4. Pull ring on safety valve allowing air to bleed from the tank
until tank pressure is approximately 20 PSI. Release safety
valve ring.
5. Drain water from air tank by opening drain valve on bottom
of tank.
6. Correct any leaks found.

17
English
IMPORTANT: Even minor leaks can cause the air compressor
to overwork, resulting in premature breakdown or inadequate
performance.
Service and Adjustments
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED
MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN.
WARNING: Risk of unsafe operation. Unit cycles
automatically when power is on. When servicing, you may be
exposed to voltage sources, compressed air, or moving parts.
Before servicing unit unplug or disconnect electrical supply to
the air compressor, bleed tank of pressure, and allow the air
compressor to cool.
Additional Service
Disassembly or service of the air compressor beyond what is
covered in this manual is not recommended. If additional service
is required, contact your nearest Authorized Warranty Service
Center.
Accessories
Recommended accessories for use with your tool are available for
purchase from your local dealer or authorized service center. If you
need assistance in locating any accessory for your tool, please call
1-888-895-4549 or visit our website www.dewalt.com.
WARNING: The use of any other accessory not recommended
for use with this tool could be hazardous. Use only accessories
rated equal to or higher than the rating of the air compressor.
Service Information
Please have the following information available for all service calls:
Model Number ____________ Serial Number ___________
Date and Place of Purchase ____________________________
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment should be performed by a D
e WALT factory service
center, a D
e WALT authorized service center or other qualified
service personnel. Always use identical replacement parts.

18
English
Limited Warranty
DEWALT Industrial Tools are warranted from date of purchase.
1 Year – Limited on all oil-free compressors. This warranty
is not transferable to subsequent owners.
D
e WALT will repair or replace, without charge, at D e WALT’s option,
any defects due to faulty materials or workmanship. For further
detail of warranty coverage and warranty repair information, call
1-(888)-895-4549 or visit dewalt.com. This warranty does not
apply to accessories or damage caused where repairs have been
made or attempted by others. This warranty also does not apply
to merchandise sold by D
e WALT which has been manufactured
by and identied as the product of another company, such as
gasoline engines. Such manufacturer’s warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS,
DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT
IS NOT COVERED BY THIS WARRANTY. Some states do not
allow the exclusion of limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply
to you. IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF
ORIGINAL PURCHASE. Some states do not allow limitations on
how long an implied warranty lasts, so the above limitations may
not apply to you.
What the Company Will Do: (the company) will cover parts
and labor to remedy substantial defects due to materials
and workmanship during the rst year of ownership, with the
exceptions noted below. Parts used in repair of whole goods or
accessories are warranted for the balance of the original warranty
period.
What is not covered Under This Warranty? Failures by the
original retail purchaser to install, maintain, and operate said
equipment in accordance with standard industry practices.
Modications to the product, or tampering with components,
or failure to comply with the specic recommendations of the
Company set forth in the owner’s manual, will render this warranty
null and void. The Company shall not be liable for any repairs,
replacements, or adjustments to the equipment, or any costs for
labor performed by the purchaser without the Company’s prior
written approval. The effects of corrosion, erosion, surrounding
environmental conditions, cosmetic defects, and routine
maintenance items, are specically excluded from this warranty.
Routine maintenance items such as: oil, lubricants, and air lters,
as well as changing oil, air lters, belt tensioning, etc… fall under
the owner’s responsibility. Additional exclusions include: freight
damage, failures resulting from neglect, accident, or abuse,
induction motors when operated from a generator, oil leaks, air
leaks, oil consumption, leaky ttings, hoses, drain valves, bleeder
tubes, and outlet tubes.
• The following components are considered normal wear
items and are not covered after the rst year of
ownership: Belts, sheaves, ywheels, check valves,
pressure switches, air unloaders, throttle controls,
electric motors, brushes, regulators, o-rings, pressure
gauges, tubing, piping, ttings, fasteners, wheels,
quick couplers, gaskets, seals, air lter housings,
piston rings, connecting rods, and piston seals.
• Labor, service calls, and travel charges, are not
covered after the rst year of ownership on stationary
compressors (compressors without handles, or
wheels). Repairs requiring overtime, weekend rates, or
any other charges beyond the standard shop labor rate

19
English
are not covered.
• Time required for orientation training for the service
center to gain access to the product, or additional time
due to inadequate egress.
• Damage caused from inadequate lter maintenance.
• Pump wear or damage caused by any oil
contamination.
• Pump wear or valve damage caused by failure to follow
proper maintenance guidelines.
• Gas Engines, if product is equipped with a gas engine,
see engine manual for specic engine manufacturer’s
warranty coverage.
Parts purchased separately: The warranty for parts purchased
separately such as: pumps, motors, etc., are as follows:
From Date of Purchase
• All single & two stage pumps 1 year
• Electric motors 90 days
• Universal motor/pump 30 days
• All other parts 30 days
• No return authorization will be issued for electrical
components once items are installed.
How do You Get Service? In order to be eligible for service
under this warranty you must be the original retail purchaser,
and provide proof of purchase from one of the Company’s
dealers, distributors, or retail outlet stores. Portable compressors
or components must be delivered, or shipped, to the nearest
Authorized Service Center. All associated freight costs and travel
charges must be borne by the consumer.
Please call our toll free number 1-888-895-4549 for assistance.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND
YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
THE COMPANY MAKES NO OTHER WARRANTY OR
REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE. ALL
IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE
ARE HEREBY DISCLAIMED. LIABILITY FOR CONSEQUENTIAL
AND INCIDENTAL DAMAGES UNDER ANY AND ALL
WARRANTIES, OTHER CONTRACTS, NEGLEGENCE, OR
OTHER TORTS IS EXCLUDED TO THE EXTENT EXCLUSION IS
PERMITTED BY LAW.

20
English
GLOSSARY
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air
delivery.
PSI: Pounds per square inch; a unit of measure of pressure.
Cut-in pressure: Factory set low pressure point that starts the
compressor to repressurize the tank to a higher pressure.
Cut-out pressure: Factory set high pressure point that stops
the compressor from increasing the pressure in the tank above a
certain level.
Well-ventilated: A means of providing fresh air in exchange for
dangerous exhaust or vapors.
Dedicated circuit: An electrical circuit reserved for the exclusive
use of the air compressor.
ASME: American Society of Mechanical Engineers. Indicates that
the components are manufactured, tested and inspected to the
specifications set by ASME.
CSA: Canadian Standards Association
Indicates that the products that have this marking have
been manufactured, tested and inspected to standards that
are set by CSA.
Canadian Standards Association (USA): Indicates that the
products that have this marking have been manufactured,
tested and inspected to standards that are set by CSA.
These products also conform to U.L. standard 1450.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-888-895 - 4549 for a free
replacement.
E106630
E106631
E109471