DeWalt DWE4205 User manual

DWE4202
DWE4203
DWE4204
DWE4205
DWE4206
DWE4207
DWE4213
DWE4214
DWE4215
DWE4216
DWE4217
Final Page size: A5 (148mm x 210mm)
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B
Copyright
DeWALT
English (original instructions) 3
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1
FIGURE 1
FIGURE 2 FIGURE 3
K
H
G
I
A
F
F
J
CO
NM
J
DWE4202, DWE4203, DWE4213
DWE4204, DWE4205, DWE4206, DWE4207, DWE4214,
DWE4215, DWE4216, DWE4217
ED
B
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2
E
D
Q
Q
R
B
S
C
P
FIGURE 7
FIGURE 4
E
E
D
P
P
D
A
FIGURE 5 A
FIGURE 5 B
A
B
B
FIGURE 6
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3
English
SMALL ANGLE GRINDERS
DWE4202, DWE4203, DWE4204, DWE4205, DWE4206, DWE4207,
DWE4213, DWE4214, DWE4215, DWE4216, DWE4217
Congratulations!
You have chosen a
DeWALT
tool. Years of experience, thorough product development and innovation make
D
e
WALT one of the most reliable partners for professional power toolusers.
Technical Data
DWE4202
QS/GB/LX
DWE4203
QS
DWE4204
QS/GB/LX
DWE4205
QS
DWE4206
QS/GB/LX
DWE4207
QS
Voltage VAC 230/230/115 230 230/230/115 230 230/230/115 230
Type 1 1 1 1 1 1
Power input W 1010 1010 1010 1010 1010 1010
No-load/rated speed min-1 11,000 11,000 11,000 11,000 11,000 11,000
Wheel diameter mm 115 125 115 125 115 125
Wheel thickness (max) mm 6.0 6.0 6.0 6.0 6.0 6.0
Spindle diameter M14 M14 M14 M14 M14 M14
Spindle length mm 18.5 18.5 18.5 18.5 18.5 18.5
Weight
* weight includes side handle and guard
kg 1.85 1.85 1.85 1.85 1.85 1.85
Noise and vibration total values (triax vector sum) according to EN 60745-2-3:
LPA (sound pressure) dB(A) 92.0 92.0 92.0 92.0 92.0 92.0
LWA (sound power) dB(A) 103.0 103.0 103.0 103.0 103.0 103.0
K (uncertainty for the given sound level) dB(A) 3 3 3 3 3 3
Vibration emission value a
h
surface grinding
a
h,AG
= m/s² 8.3 8.3 8.3 8.3 8.3 8.3
Uncertainty K = m/s² 1.5 1.5 1.5 1.5 1.5 1.5
Vibration emission value a
h
disc sanding
a
h,DS
= m/s² <2.5 <2.5 <2.5 <2.5 <2.5 <2.5
Uncertainty K = m/s² 1.5 1.5 1.5 1.5 1.5 1.5
CAUTION: Working with the wire brush or the abrasive cutting can lead to different
vibration levels!
English (original instructions)
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English
DWE4213
XE
DWE4214
QS/XE
DWE4215
QS/XE
DWE4216
QS
DWE4217
QS
Voltage VAC 230 230 230 230 230
Type 11111
Power input W 1200 1200 1200 1200 1200
No-load/rated speed min-1 11,500 11,000 (QS)
11,500 (XE)
11,000 (QS)
11,500 (XE)
11,000 11,000
Wheel diameter mm 125 115 125 115 125
Wheel thickness (max) mm 6.0 6.0 6.0 6.0 6.0
Spindle diameter M14 M14 M14 M14 M14
Spindle length mm 18.5 18.5 18.5 18.5 18.5
Weight
* weight includes side handle and guard
kg 1.85 1.85 1.85 1.85 1.85
Noise and vibration total values (triax vector sum) according to EN 60745-2-3:
LPA (sound pressure) dB(A) 92.0 92.0 92.0 92.0 92.0
LWA (sound power) dB(A) 103.0 103.0 103.0 103.0 103.0
K (uncertainty for the given sound level) dB(A) 3 3 3 3 3
Vibration emission value a
h
surface grinding
a
h,AG
= m/s² 8.3 8.3 8.3 8.3 8.3
Uncertainty K = m/s² 1.5 1.5 1.5 1.5 1.5
Vibration emission value a
h
disc sanding
a
h,DS
= m/s² <2.5 <2.5 <2.5 <2.5 <2.5
Uncertainty K = m/s² 1.5 1.5 1.5 1.5 1.5
CAUTION: Working with the wire brush
or the abrasive cutting can lead to
different vibration levels!
The vibration emission level given in this information
sheet has been measured in accordance with a
standardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment ofexposure.
WARNING: The declared vibration
emission level represents the main
applications of the tool. However if the
tool is used for different applications,
with different accessories or poorly
maintained, the vibration emission may
differ. This may significantly increase
the exposure level over the total
workingperiod.
An estimation of the level of exposure to
vibration should also take into account
the times when the tool is switched off
or when it is running but not actually
doing the job. This may significantly
reduce the exposure level over the total
workingperiod.
Identify additional safety measures to
protect the operator from the effects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of workpatterns.
Fuses
Europe 230 V tools 10 Amperes, mains
U.K. & Ireland 230 V tools 13 Amperes, in plugs
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to thesesymbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or seriousinjury.
WARNING: Indicates a potentially
hazardous situation which, if not avoided,
could result in death or seriousinjury.
CAUTION: Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderateinjury.
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1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas inviteaccidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
orfumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to losecontrol.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electricshock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed orgrounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electricshock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electricshock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electricshock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of
electricshock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personalinjury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personalinjuries.
NOTICE: Indicates a practice not
related to personal injury which, if
not avoided, may result in property
damage.
Denotes risk of electricshock.
Denotes risk offire.
EC-Declaration of Conformity
MACHINERY DIRECTIVE
SMALL ANGLE GRINDERS
DWE4202, DWE4203, DWE4204, DWE4205, DWE4206,
DWE4207, DWE4213, DWE4214, DWE4215, DWE4216,
DWE4217
DeWALT
declares that these products described
under Technical Data are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010,
EN60745-2-3:2011+A2:2013.
These products also comply with Directive
2004/108/EC (until 19.04.2016), 2014/30/EU (from
20.04.2016) and 2011/65/EU. For more information,
please contact
DeWALT
at the following address or
refer to the back of the manual.
The undersigned is responsible for compilation of
the technical file and makes this declaration on
behalf of
DeWALT
.
Markus Rompel
Director Engineering
DeWALT
, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
08.06.2015
WARNING: To reduce the risk of injury,
read the instructionmanual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or seriousinjury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) powertool.
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6
English
cutting edges are less likely to bind and are
easier tocontrol.
g) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardoussituation.
5) SERVICE
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool ismaintained.
ADDITIONAL SPECIFIC SAFETY RULES
Safety Instructions for All Operations
a) This power tool is intended to function
as a grinder, sander, wire brush or cut-off
tool. Read all safety warnings, instructions,
illustrations and specifications provided with
this power tool. Failure to follow all instructions
listed below may result in electric shock, fire
and/or seriousinjury.
b) Operations such as polishing are not
recommended to be performed with this
power tool. Operations for which the power
tool was not designed may create a hazard and
cause personalinjury.
c) Do not use accessories which are not
specifically designed and recommended
by the tool manufacturer. Just because the
accessory can be attached to your power tool,
it does not assure safeoperation.
d) The rated speed of the accessory must be at
least equal to the maximum speed marked
on the power tool. Accessories running faster
than their rated speed can break and flyapart.
e) The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories can not be adequately guarded
orcontrolled.
f) Threaded mounting of accessories must
match the grinder spindle thread. For
accessories mounted by flanges, the arbour
hole of the accessory must fit the locating
diameter of the flange. Accessories that do
not match the mounting hardware of the power
tool will run out of balance, vibrate excessively
and may cause loss ofcontrol.
g) Do not use a damaged accessory. Before
each use inspect the accessory such as
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising power tools that
have the switch on invitesaccidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personalinjury.
e) Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpectedsituations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in movingparts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce
dust-relatedhazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it
wasdesigned.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch
is dangerous and must berepaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power toolaccidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrainedusers.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained powertools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
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o) Do not operate the power tool near
flammable materials. Sparks could ignite
thesematerials.
p) Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution orshock.
q) Do not use Type 11 (flaring cup) wheels on
this tool. Using inappropriate accessories can
result ininjury.
r) Always use side handle. Tighten the handle
securely.The side handle should always be
used to maintain control of the tool at alltimes.
FURTHER SAFETY INSTRUCTIONS
FOR ALL OPERATIONS
Causes and Operator Prevention
of Kickback
Kickback is a sudden reaction to a pinched or
snagged rotating wheel, backing pad, brush or any
other accessory. Pinching or snagging causes rapid
stalling of the rotating accessory which in turn causes
the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the
point of thebinding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb
out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the
wheel’s movement at the point of pinching. Abrasive
wheels may also break under theseconditions.
Kickback is the result of tool misuse and/or incorrect
operating procedures or conditions and can be
avoided by taking proper precautions as given below:
a) Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during start
up. The operator can control torque reaction or
kickback forces, if proper precautions aretaken.
b) Never place your hand near the rotating
accessory. Accessory may kickback over
yourhand.
c) Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction
opposite to the wheel’s movement at the point
ofsnagging.
abrasive wheel for chips and cracks, backing
pad for cracks, tear or excess wear, wire
brush for loose or cracked wires. If power
tool or accessory is dropped, inspect for
damage or install an undamaged accessory.
After inspecting and installing an accessory,
position yourself and bystanders away from
the plane of the rotating accessory and run
the power tool at maximum no-load speed
for one minute. Damaged accessories will
normally break apart during this testtime.
h) Wear personal protective equipment.
Depending on application, use face
shield, safety goggles or safety glasses.
As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron
capable of stopping small abrasive or
workpiece fragments. The eye protection must
be capable of stopping flying debris generated
by various operations. The dust mask or
respirator must be capable of filtrating particles
generated by your operation. Prolonged
exposure to high intensity noise may cause
hearingloss.
i) Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken
accessory may fly away and cause injury
beyond immediate area ofoperation.
j) Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electricalshock.
k) Position the cord clear of the spinning
accessory. If you lose control, the cord may be
cut or snagged and your hand or arm may be
pulled into the spinningaccessory.
l) Never lay the power tool down until the
accessory has come to a complete stop. The
spinning accessory may grab the surface and
pull the power tool out of yourcontrol.
m) Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into yourbody.
n) Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside
the housing and excessive accumulation of
powdered metal may cause electricalhazards.
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8
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twisting or binding of the wheel in the cut and
the possibility of kickback or wheelbreakage.
b) Do not position your body in line with and
behind the rotating wheel. When the wheel,
at the point of operations, is moving away from
your body, the possible kickback may propel
the spinning wheel and the power tool directly
atyou.
c) When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless
until the wheel comes to a complete stop.
Never attempt to remove the cut-off wheel
from the cut while the wheel is in motion
otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause
of wheelbinding.
d) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully re-enter the cut. The wheel may
bind, walk up or kickback if the power tool is
restarted in theworkpiece.
e) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under
their own weight. Supports must be placed
under the workpiece near the line of cut and
near the edge of the workpiece on both sides of
thewheel.
f) Use extra caution when making a “pocket
cut”into existing walls or other blind areas.
The protruding wheel may cut gas or water
pipes, electrical wiring or objects that can
causekickback.
Safety Warnings Specific for Sanding
Operations
a) Do not use excessively oversized sanding
disc paper. Follow manufacturer’s
recommendations, when selecting sanding
paper. Larger sanding paper extending beyond
the sanding pad presents a laceration hazard
and may cause snagging, tearing of the disc
orkickback.
Safety Warnings Specific for Wire
Brushing Operations
a) Be aware that wire bristles are thrown by
the brush even during ordinary operation.
Do not overstress the wires by applying
excessive load to the brush. The wire bristles
can easily penetrate llight clothing and/orskin.
b) If the use of a guard is recommended for
wire brushing, do not allow any interference
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag
the rotating accessory and cause loss of control
orkickback.
e) Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades
create frequent kickback and loss ofcontrol.
Safety Warnings Specific for
Grinding and Abrasive Cutting-Off
Operations
a) Use only wheel types that are recommended
for your power tool and the specific guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot
be adequately guarded and areunsafe.
b) The grinding surface of centre depressed
wheels must be mounted below the plane
of the guard lip. An improperly mounted wheel
that projects through the plane of the guard lip
cannot be adequatelyprotected.
c) The guard must be securely attached
to the power tool and positioned for
maximum safety, so the least amount of
wheel is exposed towards the operator. The
guard helps to protect the operator from broken
wheel fragments, accidental contact with wheel
and sparks that could igniteclothing.
d) Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off
wheels are intended for peripheral grinding, side
forces applied to these wheels may cause them
toshatter.
e) Always use undamaged wheel flanges
that are of correct size and shape for your
selected wheel. Proper wheel flanges support
the wheel thus reducing the possibility of wheel
breakage. Flanges for cut-off wheels may be
different from grinding wheelflanges.
f) Do not use worn down wheels from larger
power tools. Wheel intended for larger power
tool is not suitable for the higher speed of a
smaller tool and mayburst.
Additional Safety Warnings Specific
for Abrasive Cutting-Off Operations
a) Do not "jam" the cut-off wheel or apply
excessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibility to
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