DeWalt DW005K User manual

August 2001
M Cook
Introduction Bill Of MaterialExploded Drawing
E13120
Repair
Instructions
R11222
New
Parts
9
Marketing
Information Main Menu
DW005K
24V Rotary Hammer
TYPE 1

Introduction
24 Volt heavy duty SDS-Plus combination hammer based on the existing unit
DW004K but with additional chipping action and “Jet stream air cooled” 3.0
amp hour NiMH batteries and chargers.
Launch Details
Manufacturing Plant
Service Parts Warehouse
Launch Markets
Launch Date
Spennymoor
Perth Avenue
GB-QW
September 2001
Technical Information
Voltage
Amp Hour
Power Output
No Load Speed
Blows
Impact energy
24
3.0 (NiMH) 2.0 (NiCAD)
460 Watts
0-1100 rpm
0-4200 bpm
2.0 joules

TYP.
1
09-05-01
E13120 /487179-00
166 159
167
173
172
112
111
171
170
164
165
169
163
162
114
126
145 146
147 148
149
151
152
153
126
137 123
114 154
160
155
125
124
866
817
119
118116
121
104
113
131
109 103
816
120
127
101 137
106
62
122
DW005K2C
185
129
150
175
174
DW005K
www.2helpU.com
132
102
110 108
107
184
800 801 802
142 143 144
139
138
181
157
158
161
156
130
188
187
182
183
179

Black & Decker Bill of Materials - PARTS LIST
Page 1
Product Number DW005K----A Product Description ROTARY HAMMER Type Identifier TY 1
Item
Number Quantity Per Part Number Part Description Variant Description Type Description Market Codes Refer to R.I.
62 1 487135-00 CHARGER SA NiCAD 2.0ah GB No
62 1 487135-01 CHARGER SA NiCAD 2.0ah QW No
62 1 578672-00 CHARGER SA NiMH 3.0ah GB No
62 1 578672-01 CHARGER SA NiMH 3.0ah QW No
101 1 487132-00 ARMATURE SA No
102 1 487133-00 MAGNET SA Yes
103 1 487136-00 SWITCH SA No
104 2 487114-00 BRUSH & LEAD No
106 1 387530-02 TERMINAL BLOCK No
107 1 487154-00 BRUSH FRAME No
108 2 445860-00 BRUSH SPRING No
109 1 487086-00 KNOB No
110 2 330065-03 SCREW No
111 1 329956-01 SLIDER No
112 1 329957-01 LEVER No
113 1 329861-01 MOTOR HOUSING SA No
114 1 487100-00 COVER SA No
116 1 330003-60 BEARING No
118 1 935030 SLEEVE No
119 1 329794-00 SCREW No
120 1 329955-00 COVER No
121 1 329860-01 HANDLE COVER No
122 1 330065-08 SCREW No
123 2 329876-00 SPRING No
124 1 329948-01 BLOCK RH Yes
125 1 329948-00 BLOCK LH Yes
126 2 329950-00 BUTTON RELEASE No
127 1 330065-06 SCREW No
129 3 330065-15 SCREW No

Black & Decker Bill of Materials - PARTS LIST
Page 2
126 2 329950-00 BUTTON RELEASE No
127 1 330065-06 SCREW No
129 3 330065-15 SCREW No
130 1 487088-00 INSERT No
131 1 323395-32 SPRING No
132 1 930026-01 BUMPER No
137 5 324044-02 SCREW No
138 1 323489-00 CAP No
139 1 576756-00 COLLAR No
142 1 578387-00 WASHER No
143 1 871690 SPRING No
144 1 324432-00 WASHER SA No
145 1 329941-02 GEARCASE SA No
146 1 329907-00 WASHER No
147 1 487033-00 BALL No
148 1 325880-05 PIN 3 x 23.8 No
149 1 578473-00 SPINDLE SA No
150 1 916323 SEAL 10.5 x 1.5 No
151 1 327119-00 LEVER No
152 1 323924-08 SCREW No
153 1 328809-00 COVER No
154 1 329935-00 HOUSING BEARING No
155 1 328507-00 SHIELD No
156 1 323572-00 SEAL No
157 1 323395-17 SPRING No
158 1 327081-01 PLATE No
159 1 326467-00 DETENT No
160 1 327094-01 CAM No
161 1 327093-00 FILTER No
162 1 578951-00 RAM SA No
163 1 577168-00 O RING No

Black & Decker Bill of Materials - PARTS LIST
Page 3
164 1 487143-00 AXLE No
165 1 327072-00 SHIM No
166 1 323762-02 CIRCLIP No
167 1 487401-01 CLUTCH SA No
169 1 487067-00 PISTON No
170 1 323395-33 SPRING No
171 1 329937-00 INTER SHAFT SA No
172 1 324430-03 BEARING AXIAL Yes
173 1 324431-03 WASHER 7 Yes
174 1 939794-02 HANDLE SIDE SA No
175 1 875715 DEPTH STOP No
179 1 798723-11 CHUCK KEYLESS DW005K2C No
181 1 329211-00 SLEEVE No
182 1 352065 ADAPTOR DW005K2C No
183 1 945013-00 SCREW DW005K2C No
184 1 487178-00 SEAL No
185 1 329862-00 BAFFLE FAN No
187 1 577058-00 PLATE No
188 1 930553 SCREW No
800 1 870889-49 GREASE 5KG Yes
801 1 328771-03 GREASE BIT Yes
802 1 487130-02 GREASE 100 GMS No
816 1 329867-01 BRAND LABEL No
817 1 329866-02 RATING PLATE No
866 1 487134-00 BATTERY PACK NiCAD 2.0ah No
866 1 578671-01 BATTERY PACK NIMH 3.0ah No

New Parts
24V HAMMER CHIPPING
DW005K
Part Number
Part Description
PLATE327081-01
GEARCASE SA329941-02
CLUTCH SA487401-01
PLATE577058-00
WASHER578387-00
SPINDLE SA578473-00
BATTERY PACK578671-01
CHARGER SA578672-00
CHARGER SA578672-01
Any queries please contact the European Service Support Group
Martin Cook : 0044 1753 500640
Steve Hurt : 0044 1753 500830
Martin Chadwick : 0044 1753 500540
Sean Holden : 0044 1753 500583
15 August 2001 Page 1 of 1
P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.

R11222EN.rtf
R11222
BHA24K - DW004K - DW005K Cordless 24 volt Rotary Hammer
Use only genuine grease (800) 870889-49 to maintain performance and reliability, it has been specially
developed for these units. The unit is lubricated with approximately 60gms of grease.
A special assembly grease (802) should be used when re-assembling these units, especially around the
spindle (149), main gear (167) and Intershaft (171). A generous smear should be applied around all mating
surfaces.
The tool bit grease (801) is available in a 100 gm tube under part number 328771-03.
Ensure the needle rollers on axial bearing (172) face towards washer (173) and the smooth side interfaces
with intergear (171)
Ensure the notches on the field magnet (102) are orientated correctly on re-assembly. If not correct, then
the unit could run in reverse.
Items (124 & 125) battery retainer latches are left and right hand orientated and cannot be swapped over.
Static control precautions must be taken when handling the switch

Toolnet - Product View Page 1of 2
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DW005K2C Product Sales Sheet
24.0 volt Heavy Duty SDS-Plus Combination Hammer
Short Description
Exclusive SKU: NO Representative SKU:
Type: Not Set
Status: Live Launch Date: 1/13/01 Discontinued Date:
Selling
Proposition
Powerful
cordless
solution for
drilling
anchor and
fixing holes
into concrete
and masonry
from 4 to 20
mm in
diameter
The most
holes per
charge, the
most run
time, the
highest
performance
from a 24
volt
platform.
Impact-stop
for rotary
only drilling
in wood,
ceramic and
steel etc.
Rotation-
stop for light
chiselling
applications
The
revolutionary
57mm fan
cooled motor
provides
performance
equivalent to
corded tools
Optimised
true electro-
pneumatic
mechanism
delivers
higher
drilling
speed and
longer run
time
Outstanding
ergonomic
D-Handle
design with
soft grip
provides a
comfortable
and secure
grip in any
Product | Reports | Help |

Toolnet - Product View Page 2of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=95&HierarchyID=16 15/08/01
grip in any
application
Spring
loaded
battery latch
mechanism
for quicker
battery
change
Forward,
reverse and
variable
speed switch
for smooth
controllable
use
Modular
design for
easy access
to key
components
and
excellent
serviceability
Specifications
Voltage 24.0 V
Battery NiCd 2.0 Ah
Power Output 460 Watts
No Load Speed 0-1100 rpm
Impact Energy 2.0 J
Blows per Minute 0-4200 bpm
Tool Holder SDS-Plus
Max. Drilling Capacity [Wood] 30 mm
Max. Drilling Capacity [Metal] 13 mm
Max. Drilling Capacity [Concrete] 20 mm
Weight 4.2 kg
Length 348 mm
Height 215 mm
Standard Equipment
1 hour charger
2 batteries
multi-position side handle
4 piece extreme SDS Plus drill bit set
13 mm keyless chuck
SDS Plus adapter
heavy duty carrying case

Toolnet - Product View Page 1of 2
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Print this page
DW005K2H Product Sales Sheet
24.0 V Heavy Duty SDS-Plus Combination Hammer
Short Description
Exclusive SKU: NO Representative SKU:
Type: Not Set
Status: Live Launch Date: 1/13/01 Discontinued Date:
Selling
Proposition
Powerful
cordless
solution for
drilling
anchor and
fixing holes
into concrete
and masonry
from 4 to 20
mm in
diameter
The most
holes per
charge, the
most run
time, the
highest
performance
from a 24
volt
platform.
Impact-stop
for rotary
only drilling
in wood,
ceramic and
steel etc.
Rotation-
stop for light
chiselling
applications
The
revolutionary
57mm fan
cooled motor
provides
performance
equivalent to
corded tools
Optimised
true electro-
pneumatic
mechanism
delivers
higher
drilling
speed and
longer run
time
Outstanding
ergonomic
D-Handle
design with
soft grip
provides a
comfortable
and secure
grip in any
Product | Reports | Help |

Toolnet - Product View Page 2of 2
http://speswebfe1/toolnet_anonymous/ProductView.asp?ProductID=96&HierarchyID=16 15/08/01
grip in any
application
Spring
loaded
battery latch
mechanism
for quicker
battery
change
Forward,
reverse and
variable
speed switch
for smooth
controllable
use
Modular
design for
easy access
to key
components
and
excellent
serviceability
Specifications
Voltage 24.0 V
Battery NiMH 3.0 Ah
Power Output 460 Watts
No Load Speed 0-1100 rpm
Impact Energy 2.0 J
Blows per Minute 0-4200 bpm
Tool Holder SDS-Plus
Max. Drilling Capacity [Wood] 30 mm
Max. Drilling Capacity [Metal] 13 mm
Max. Drilling Capacity [Concrete] 20 mm
Weight 4.2 kg
Length 348 mm
Height 215 mm
Standard Equipment
1 hour charger
2 batteries
multi-position side handle
4 piece extreme SDS Plus drill bit set
13 mm keyless chuck
SDS Plus adapter
heavy duty carrying case

Toolnet - Product Node Features View Page 1of 1
http://speswebfe1/toolnet.../ProductNodeFeaturesView.asp?hierarchyid=16&productID=9 15/08/01
Rotary Hammers Feature And Benefits
Features Benefits
High drilling rate / speed and power
New improved PM57 motor gives this cordless hammer
the same performance as its corded counterparts, driving
the optimised low friction gearbox and mechanism this
hammer delivers like no other
Holes per charge
The low friction transmission of the hammer means more
battery power is used for drilling, less is wasted in
internal losses, generating more holes per charge. The
3.0Ah NiMH Battery delivers 50% more holes per charge
than a standard 2.0Ah NiCd one.
Optimum performance in the key cordless hammer
drilling diameters The hammer configuration has been optimised for the 6-
16mm range. (research has identified these as the key
diameters for the cordless user)
Easy engagement force (operating pressure)
The truly Pneumatic hammer mechanism means the unit
effectively drills itself, in comparison to the Bosch
mechanical mechanism, the engagement and operating
force is noticeably lower
Effective protection for both operator an machine should
the tool jam Safety clutch
Product | Reports | Help |

NEW NiMH JETSTREAM System
24V
DE0241
24V, 3.0Ah NiMH Jetstream Jetstream Battery DE0246 24V, NiCd + NiMH Jetstream Jetstream Charger
charges NiCD in appx 60 Min
charges NiMH in appx 75 Min
!!!!
DE0245 not optimised for NiMH
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger

NiMH JETSTREAM Components
NiMH Aircooled Battery grows 12mm in length to
accommodate the specially designed cooling channels
Special Mesh
Material to
prevent larger
particles of debris
from entering
OLD NEW
OLD NEW
24V
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger

NiMH JETSTREAM Components
Cool Air pressed into Battery by
Charger to cool down Battery before
and during the Charge in order to
maintain the battery chemistry at
low temperature levels
Hot Air is channelled from the centre of the cells through to the vents in outer shell
24V
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger

NiMH JETSTREAM Components
Centrifugal Fan:
0.6m3/min Cooling
•DE0245 remains for
NiCD in 2002
•DE0246 optimised for
charging NIMH (+NiCD)
•DE0245 not capable of
charging NIMH due to
thermal damage
24V
•The fan will turn on for appx. 6 seconds when powered from the AC mains
•The fan stays on during hot pack delay, fast charge, and equalization charge.
•Below 10°C pack temperature the fan stays off
•
In standby the fan turns on occasionally to blow off dust
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger
2.5Ah Output

User Needs vs. Project Scope
24V
•Run Time NiMH JETSTREAM offers 50%+ capacity
•Cycle Life NiMH Jeststream has same battery life as NiCD
Optimised Value for Money with NiMH Jetstream Jetstream
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger

RUN TIME Introduction of 3.0 NiMH to 24V
50% more Capacity with 3.0Ah NiMH Jetstream Jetstream Battery
0
20
40
60
80
100
120
140
160
DW005K 2.0Ah DW005K 3.0Ah
Number of 6 x 40mm Holes
Source: typical Rotary Hammer Application drilling 6x40mm holes into hard concrete
24V
+ 50%more Holes drilled per Charge
with 3.0Ah NiMH
3.0Ah NiMH Jetstream
Jetstream Battery & Charger
Battery & Charger