DeWalt DWE550 User manual

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DWE550
DWE560

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32
165 mm (6-1/2") CIRCULAR SAW, DWE550
184 mm (7-1/4") CIRCULAR SAW, DWE560
Congratulations!
You have chosen a DEWALT tool. Years of
experience, thorough product development and
innovation make DEWALT one of the most reliable
partners for professional power tool users.
Technical Data
DWE550 DWE560
Voltage V 230 230
U.K. & Ireland V 230 230/115
Type 1 1
Power input W 1200 1350
No-load speed min-1 5500 5500
Blade diameter mm 165 184
Maximum depth of cut at
90°mm 55 65
45°mm 35 42
Blade bore mm 20 16
Bevel angle adjustment 48˚ 48˚
Weight kg 3.60 3.66
LPA (sound pressure) dB(A) 85 85
KPA (sound pressure uncertainty) dB(A) 2.5 2.5
LWA (sound power) dB(A) 96 96
KWA (sound power uncertainty) dB(A) 2.5 2.5
Vibration total values (triax vector sum) determined according to
EN 60745:
Vibration emission value a
h
cutting wood
a
h,W
= m/s² < 2.5 < 2.5
Uncertainty K = m/s² 1.5 1.5
The vibration emission level given in this information
sheet has been measured in accordance with a
standardised test given in EN 60745 and may be
used to compare one tool with another. It may be
used for a preliminary assessment of exposure.
WARNING: The declared vibration
emission level represents the main
applications of the tool. However if the
tool is used for different applications,
with different accessories or poorly
maintained, the vibration emission may
differ. This may significantly increase the
exposure level over the total working
period.
An estimation of the level of exposure to
vibration should also take into account
the times when the tool is switched off
or when it is running but not actually
doing the job. This may significantly
reduce the exposure level over the total
working period.
Identify additional safety measures to
protect the operator from the effects of
vibration such as: maintain the tool and
the accessories, keep the hands warm,
organisation of work patterns.
Fuses
Europe 230 V tools 10 Amperes, mains
U.K. & Ireland 230 V tools 13 Amperes, in plugs
Definitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and
pay attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING: Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
NOTICE: Indicates a practice not
related to personal injury which, if
not avoided, may result in property
damage.
Denotes risk of electric shock.
Denotes risk of fire.

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33
EC-Declaration of Conformity
MACHINERY DIRECTIVE
DWE550, DWE560
DEWALT declares that these products described
under Technical Data are in compliance with:
2006/42/EC, EN 60745-1, EN 60745-2-5.
These products also comply with Directive
2004/108/EC and 2011/65/EU. For more
information, please contact DEWALT at the following
address or refer to the back of the manual.
The undersigned is responsible for compilation of the
technical file and makes this declaration on behalf of
DEWALT.
Horst Grossmann
Vice President Engineering and
Product Development
DEWALT, Richard-Klinger-Strasse 11,
D-65510, Idstein, Germany
20.08.2012
WARNING: To reduce the risk of injury,
read the instruction manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising power tools that
have the switch on invites accidents.

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34
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating
part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce
dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job
better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
ADDITIONAL SPECIFIC SAFETY RULES
FOR CIRCULAR SAWS
Safety Instructions for All Saws
a) DANGER: Keep hands away from cutting
area and the blade. Keep your second hand
on auxiliary handle, or motor housing. If both
hands are holding the saw, they cannot be cut
by the blade.
b) Do not reach underneath the workpiece. The
guard cannot protect you from the blade below
the workpiece.
c) Adjust the cutting depth to the thickness
of the workpiece. Less than a full tooth of
the blade teeth should be visible below the
workpiece.
d) Never hold piece being cut in your hands or
across your leg. Secure the workpiece to a
stable platform. It is important to support the
work properly to minimize body exposure, blade
binding, or loss of control.
e) Hold power tool by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring. Contact with a “live” wire will also make
exposed metal parts of the power tool “live” and
shock the operator.
f) When ripping, always use a rip fence or
straight edge guide. This improves the
accuracy of cut and reduces the chance of
blade binding.
g) Always use blades with correct size and
shape (diamond versus round) of arbour
holes. Blades that do not match the mounting
hardware of the saw will run eccentrically,
causing loss of control.
h) Never use damaged or incorrect blade
washers or bolt. The blade washers and
bolt were specially designed for your saw, for
optimum performance and safety of operation.

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35
Causes and Operator Prevention
of Kickback
– Kickback is a sudden reaction to a pinched,
bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the
workpiece toward the operator;
– When the blade is pinched or bound tightly
by the kerf closing down, the blade stalls and
the motor reaction drives the unit rapidly back
toward the operator;
– If the blade becomes twisted or misaligned
in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood
causing the blade to climb out of the kerf and
jump back toward the operator.
Kickback is the result of saw misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below:
a) Maintain a firm grip with both hands on
the saw and position your arms to resist
kickback forces. Position your body to
either side of the blade, but not in line with
the blade. Kickback could cause the saw to
jump backwards, but kickback forces can be
controlled by the operator, if proper precautions
are taken.
b) When blade is binding, or when interrupting
a cut for any reason, release the trigger and
hold the saw motionless in the material until
the blade comes to a complete stop. Never
attempt to remove the saw from the work
or pull the saw backward while the blade is
in motion or kickback may occur. Investigate
and take corrective actions to eliminate the
cause of blade binding.
c) When restarting a saw in the workpiece,
centre the saw blade in the kerf and check
that saw teeth are not engaged into the
material. If saw blade is binding, it may walk up
or kickback from the workpiece as the saw is
restarted.
d) Support large panels to minimise the risk of
blade pinching and kickback. Large panels
tend to sag under their own weight. Supports
must be placed under the panel on both sides,
near the line of cut and near the edge of the
panel.
e) Do not use dull or damaged blades.
Unsharpened or improperly set blades produce
narrow kerf causing excessive friction, blade
binding and kickback.
f) Blade depth and bevel adjusting locking
levers must be tight and secure before
making cut. If blade adjustment shifts while
cutting, it may cause binding and kickback.
g) Use extra caution when sawing into existing
walls or other blind areas. The protruding
blade may cut objects that can cause kickback.
Lower Guard Safety Instructions
a) Check lower guard for proper closing before
each use. Do not operate the saw if lower
guard does not move freely and close
instantly. Never clamp or tie the lower guard
into the open position. If saw is accidentally
dropped, lower guard may be bent. Raise the
lower guard with the retracting handle and
make sure it moves freely and does not touch
the blade or any other part, in all angles and
depths of cut.
b) Check the operation of the lower guard
spring. If the guard and the spring are not
operating properly, they must be serviced
before use. Lower guard may operate
sluggishly due to damaged parts, gummy
deposits, or a build-up of debris.
c) Lower guard should be retracted manually
only for special cuts such as “plunge cuts”
and “compound cuts”. Raise lower guard
by retracting handle and as soon as blade
enters the material, the lower guard must be
released. For all other sawing, the lower guard
should operate automatically.
d) Always observe that the lower guard is
covering the blade before placing saw down
on bench or floor. An unprotected, coasting
blade will cause the saw to walk backwards,
cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is
released.
Additional Safety Instructions for
Circular Saws
• Wear ear protectors. Exposure to noise can
cause hearing loss.
• Wear a dust mask. Exposure to dust particles
can cause breathing difficulty and possible
injury.
• Do not use blades of larger or smaller
diameter than recommended. For the proper
blade rating refer to the technical data. Use only
the blades specified in this manual, complying
with EN 847-1.
• Never use abrasive cut-off wheels.

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36
• Do not use water feed attachments.
• Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body leaves it unstable and may
lead to loss of control.
Residual Risks
The following risks are inherent to the use of circular
saws.
– Injuries caused by touching the rotating parts or
hot part of the tool.
In spite of the application of the relevant safety
regulations and the implementation of safety
devices, certain residual risks cannot be avoided.
These are:
– Impairment of hearing.
– Risk of squeezing fingers when changing the
accessory.
– Health hazards caused by breathing dust
developed when working in wood.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual before use.
Wear ear protection.
Wear eye protection.
DATE CODE POSITION (FIG. 1)
The date code (z), which also includes the year of
manufacture, is printed into the housing.
Example: 2012 XX XX
Year of Manufacture
Package Contents
The package contains:
1 165 mm (6-1/2") circular saw (DWE550) or
1 184 mm (7-1/4") circular saw (DWE560)
1 Circular saw blade
1 Blade wrench
1 Parallel fence
1 Dust extraction spout
1 Instruction manual
1 Exploded drawing
• Check for damage to the tool, parts or
accessories which may have occurred
during transport.
• Take the time to thoroughly read and
understand this manual prior to operation.
Description (fig. 1)
WARNING: Never modify the power
tool or any part of it. Damage or
personal injury could result.
a. Trigger switch
b. Main handle
c. Blade lock
d. End cap
e. Auxiliary handle
f. Bevel adjustment knob
g. Bevel angle adjustment mechanism
h. Base plate
i. Lower blade guard
j. Blade clamping screw
k. Lower guard lever
l. Upper blade guard
m. Lock-off button
INTENDED USE
These heavy-duty circular saws are designed for
professional wood cutting applications. DO NOT
use water feed attachments with this saw. DO NOT
use abrasive wheels or blades. DO NOT use under
wet conditions or in the presence of flammable
liquids or gases.
These heavy-duty saws are professional power
tools. DO NOT let children come into contact with
the tool. Supervision is required when inexperienced
operators use this tool.
• This product is not intended for use by persons
(including children) suffering from diminished
physical, sensory or mental abilities; lack of
experience, knowledge or skills unless they are
supervised by a person responsible for their
safety. Children should never be left alone with
this product.
Electrical Safety
The electric motor has been designed for one
voltage only. Always check that the power supply
corresponds to the voltage on the rating plate.

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Your DEWALT tool is double insulated in
accordance with EN 60745; therefore no
earth wire is required.
WARNING: 115 V units have to
be operated via a fail-safe isolating
transformer with an earth screen
between the primary and secondary
winding.
If the supply cord is damaged, it must be replaced
by a specially prepared cord available through the
DEWALT service organisation.
Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in
the plug.
• Connect the blue lead to the neutral terminal.
WARNING: No connection is to be
made to the earth terminal.
Follow the fitting instructions supplied with good
quality plugs. Recommended fuse: 13 A.
Using an Extension Cable
If an extension cable is required, use an approved
3–core extension cable suitable for the power input
of this tool (see Technical Data). The minimum
conductor size is 1.5 mm2; the maximum length
is 30 m.
When using a cable reel, always unwind the cable
completely.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of
injury, turn unit off and disconnect
machine from power source before
installing and removing accessories,
before adjusting or changing set-
ups or when making repairs. An
accidental start-up can cause injury.
Changing Blades
TO INSTALL THE BLADE (FIG. 1–4)
1. Using the lower guard lever (k), retract the lower
blade guard (i) and place blade on saw spindle
against the inner clamp washer (o), making
sure that the blade will rotate in the proper
direction (the direction of the rotation arrow
on the saw blade and the teeth must point in
the same direction as the direction of rotation
arrow on the saw). Do not assume that the
printing on the blade will always be facing you
when properly installed. When retracting the
lower blade guard to install the blade, check
the condition and operation of the lower blade
guard to assure that it is working properly. Make
sure it moves freely and does not touch the
blade or any other part, in all angles and depths
of cut.
2. Place outer clamp washer (n) on saw spindle
with the large flat surface against the blade and
the wording on the outer clamp washer facing
you.
3. Thread blade clamping screw (j) into saw
spindle by hand (screw has right-hand threads
and must be turned clockwise to tighten).
4. Depress the blade lock (c) while turning the saw
spindle with the blade wrench until the blade
lock engages and the blade stops rotating.
5. Tighten the blade clamping screw firmly with the
blade wrench.
NOTE: Never engage the blade lock while saw
is running, or engage in an effort to stop the tool.
Never turn the saw on while the blade lock is
engaged. Serious damage to your saw will result.
TO REPLACE THE BLADE (FIG. 2–4)
1. To loosen the blade clamping screw (j), depress
the blade lock (c) and turn the saw spindle
with the blade wrench (s) until the blade lock
engages and the blade stops rotating. With the
blade lock engaged, turn the blade clamping
screw counterclockwise with the blade wrench
(screw has right-hand threads and must be
turned counterclockwise to loosen).
2. Remove the blade clamping screw (j) and outer
clamp washer (n). Remove old blade.
3. Clean any sawdust that may have accumulated
in the guard or clamp washer area and check
the condition and operation of the lower blade
guard as previously outlined. Do not lubricate
this area.
4. Always use blades that are the correct size
(diameter) with the proper size and shape center
hole for mounting on the saw spindle. Always
assure that the maximum recommended speed
(rpm) on the saw blade meets or exceeds the
speed (rpm) of the saw.
5. Follow steps 1 through 5 under To Install the
Blade, making sure that the blade will rotate in
the proper direction.

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38
LOWER BLADE GUARD
WARNING: The lower blade guard
is a safety feature which reduces the
risk of serious personal injury. Never
use the saw if the lower guard is
missing, damaged, misassembled or
not working properly. Do not rely on
the lower blade guard to protect you
under all circumstances. Your safety
depends on following all warnings and
precautions as well as proper operation
of the saw. Check lower guard for
proper closing before each use. If the
lower blade guard is missing or not
working properly, have the saw serviced
before using. To assure product safety
and reliability, repair, maintenance and
adjustment should be performed by
an authorized service center or other
qualified service organization, always
using identical replacement parts.
CHECKING THE LOWER GUARD (FIG. 1)
1. Turn tool off and disconnect from power supply.
2. Rotate the lower guard lever (fig. 1, k) from the
fully closed position to the fully open position.
3. Release the lever (k) and observe the guard (i)
return to the fully closed position.
The tool should be serviced by a qualified service
center if it:
• fails to return to the fully closed position,
• moves intermittently or slowly, or
• contacts the blade or any part of the tool in all
angles and depth of cut.
Depth of Cut Adjustment (fig. 5–7)
1. Raise the depth adjustment lever (p) to loosen.
2. To obtain the correct depth of cut, align the
notch (q) on the depth adjustment strap with
the appropriate mark on the upper blade
guard(l).
3. Tighten the depth adjustment lever
4. For the most efficient cutting action using
a carbide tipped saw blade, set the depth
adjustment so that about one half of a tooth
projects below the surface of the wood to be
cut.
5. A method of checking for the correct cutting
depth is shown in Figure 7. Lay a piece of the
material you plan to cut along the side of the
blade, as shown in the figure, and observe how
much tooth projects beyond the material.
Bevel Angle Adjustment (fig. 8)
The bevel angle adjustment mechanism (g) can be
adjusted between 0° and 48°.
1. Turn the bevel adjustment knob (f) to loosen.
2. Tilt the foot plate to the desired angle mark on
the pivot bracket (u).
3. Turn the bevel adjustment knob to retighten.
Kerf Indicator (fig. 9)
The front of the saw shoe has a kerf indicator (t) for
vertical and bevel cutting. This indicator enables you
to guide the saw along cutting lines penciled on the
material being cut. The indicator lines up with the left
(inner) side of the saw blade, which makes the slot
or "kerf" cut by the moving blade fall to the right of
the indicator. The notches on the base plate indicate
0˚ and 45˚.
Adjustable Cord Protector
(fig. 10)
The adjustable cord protector (v) allows the cord to
be positioned vertical or parallel to the blade. It is
shipped in the vertical position.
TO OBTAIN THE PARALLEL POSITION (FIG. 10A)
1. Press the cord protector (v) in as indicated by
the arrow.
2. Rotate the cord protector clockwise to the
parallel position.
TO OBTAIN THE VERICAL POSITION (FIG. 10B)
1. Press the cord protector (v) in as indicated by
the arrow.
2. Rotate the cord protector counterclockwise to
the vertical position.
Mounting and Adjusting the Parallel
Fence (fig. 11)
The parallel fence (w) is used for cutting parallel to
the edge of the workpiece.
MOUNTING
1. Insert parallel fence adjustment knob (x) into the
hole (aa) as shown in Figure 11, keeping the
knob loose to allow the parallel fence to pass.
2. Insert the parallel fence (w) into the base plate
(h) as shown in Figure 11.
3. Tighten the parallel fence adjustment knob (x).
ADJUSTING
1. Slacken the fence adjustment knob (x) and set
the parallel fence (w) to the desired width.

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39
The adjustment can be read on the parallel
fence scale.
2. Tighten the fence adjustment knob (x).
Mounting the Dust Extraction Spout
(fig. 1, 5, 12)
Your DWE550/DWE560 circular saw is supplied with
a dust extraction spout.
TO INSTALL DUST EXTRACTION SPOUT (FIG. 12)
1. Fully loosen depth adjustment lever (Fig. 5, p).
2. Place base plate (Fig. 1, h) in the lowest
position.
3. Align the two halves of the dust extraction spout
(y) over upper blade guard (l) as shown.
4. Insert screws and tighten securely.
Prior to Operation
• Make sure the guards have been mounted
correctly. The saw blade guard must be in
closed position.
• Make sure the saw blade rotates in the direction
of the arrow on the blade.
• Do not use excessively worn saw blades.
OPERATION
Instructions for Use
WARNING: Always observe the safety
instructions and applicable regulations.
WARNING: To reduce the risk of
injury, turn unit off and disconnect
machine from power source before
installing and removing accessories,
before adjusting or changing
set-ups or when making repairs. An
accidental start-up can cause injury.
Proper Hand Position (fig. 13)
WARNING: To reduce the risk of
serious personal injury, ALWAYS use
proper hand position as shown.
WARNING: To reduce the risk of
serious personal injury, ALWAYS hold
securely in anticipation of a sudden
reaction.
Proper hand position requires one hand on the
main handle (b), with the other hand on the auxiliary
handle (e).
Switching On and Off (fig. 1)
For safety reasons the trigger switch (a) of your tool
is equipped with a lock-off button (m).
Press the lock-off button to unlock the tool.
To run the tool, press the trigger switch (a). As soon
as the trigger switch is released, the lock-off switch
is automatically activated to prevent unintended
starting of the machine.
NOTICE: Do not switch the tool ON or
OFF when the saw blade touches the
workpiece or other materials.
Workpiece Support (fig. 14–17)
WARNING: To reduce the risk of
serious personal injury, support the
work properly and hold the saw
firmly to prevent loss of control.
Figures 14 and 16 show proper sawing position.
Figures 15 and 17 show an unsafe condition. Hands
should be kept away from cutting area, and power
cord is positioned clear of the cutting area so that it
will not get caught or hung up on the work.
To avoid kickback, ALWAYS support board or panel
NEAR the cut, (fig. 14 and 16). DON’T support
board or panel away from the cut (fig.15 and 17).
When operating the saw, keep the cord away from
the cutting area and prevent it from becoming hung
up on the work piece.
ALWAYS DISCONNECT SAW BEFORE MAKING
ANY ADJUSTMENTS! Place the work with its
“good” side—the one on which appearance is most
important—down. The saw cuts upward, so any
splintering will be on the work face that is up when
you saw it.
Cutting
WARNING: Never attempt to use this
tool by resting it upside down on a
work surface and bringing the material
to the tool. Always securely clamp the
workpiece and bring the tool to the
workpiece, securely holding the tool with
two hands as shown in Figure 16.
Place the wider portion of the saw foot plate on that
part of the work piece which is solidly supported,
not on the section that will fall off when the cut
is made. As examples, Figure16 illustrates the
RIGHT way to cut off the end of a board. Always
clamp work. Don’t try to hold short pieces by hand!
Remember to support cantilevered and overhanging
material. Use caution when sawing material from
below.

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40
Be sure saw is up to full speed before blade contacts
material to be cut. Starting saw with blade against
material to be cut or pushed forward into kerf can
result in kickback. Push the saw forward at a speed
which allows the blade to cut without laboring.
Hardness and toughness can vary even in the same
piece of material, and knotty or damp sections can
put a heavy load on the saw. When this happens,
push the saw more slowly, but hard enough to keep
working without much decrease in speed. Forcing
the saw can cause rough cuts, inaccuracy, kickback,
and over-heating of the motor. Should your cut
begin to go off the line, don’t try to force it back
on. Release the switch and allow blade to come to
a complete stop. Then you can withdraw the saw,
sight anew, and start a new cut slightly inside the
wrong one. In any event, withdraw the saw if you
must shift the cut. Forcing a correction inside the cut
can stall the saw and lead to kickback.
IF SAW STALLS, RELEASE THE TRIGGER AND
BACK THE SAW UNTIL IT IS LOOSE. BE SURE
BLADE IS STRAIGHT IN THE CUT AND CLEAR OF
THE CUTTING EDGE BEFORE RESTARTING.
As you finish a cut, release the trigger and allow the
blade to stop before lifting the saw from the work.
As you lift the saw, the spring-tensioned telescoping
guard will automatically close under the blade.
Remember the blade is exposed until this occurs.
Never reach under the work for any reason. When
you have to retract the telescoping guard manually
(as is necessary for starting pocket cuts) always use
the retracting lever.
NOTE: When cutting thin strips, be careful to ensure
that small cutoff pieces don’t hang up on inside of
lower guard.
RIPPING
Ripping is the process of cutting wider boards into
narrower strips – cutting grain lengthwise. Hand
guiding is more difficult for this type of sawing and
the use of a DEWALT parallel fence (fig. 11, w) is
recommended.
POCKET CUTTING (FIG. 18)
WARNING: Never tie the blade guard in
a raised position. Never move the saw
backwards when pocket cutting. This
may cause the unit to raise up off the
work surface which could cause injury.
A pocket cut is one that is made in a floor, wall or
other flat surface.
1. Adjust the saw foot plate so the blade cuts at
desired depth.
2. Tilt the saw forward and rest front of the foot
plate on material to be cut.
3. Using the lower guard lever, retract lower blade
guard to an upward position. Lower rear of foot
plate until blade teeth almost touch cutting line.
4. Release the blade guard (its contact with the
work will keep it in position to open freely as you
start the cut). Remove hand from guard lever
and firmly grip auxiliary handle (e), as shown in
Figure 18. Position your body and arm to allow
you to resist kickback if it occurs.
5. Make sure blade is not in contact with cutting
surface before starting saw.
6. Start the motor and gradually lower the saw
until its foot plate rests flat on the material to be
cut. Advance saw along the cutting line until cut
is completed.
7. Release trigger and allow blade to stop
completely before withdrawing the blade from
the material.
8. When starting each new cut, repeat as above.
Dust Extraction (fig. 19)
WARNING: Risk of dust inhalation.
To reduce the risk of personal injury,
ALWAYS wear an approved dust mask.
A dust extraction spout (y) is supplied with your tool.
Vacuum hoses of most common vacuum extractors
will fit directly into the dust extraction spout.
WARNING: ALWAYS use a vacuum
extractor designed in compliance with
the applicable directives regarding dust
emission when sawing wood. Vacuum
hoses of most common vacuum
cleaners will fit directly into the dust
extraction outlet.
AIRLOCK CONNECTOR SYSTEM - DWV9000
(SOLD SEPARATELY) (FIG. 19)
AirLock allows for a fast and secure connection
between the drilling dust extraction system and the
dust extractor.
1. Ensure the collar on the AirLock connector is
in the unlock position. Align notches on collar
and AirLock connector as shown for unlock and
lock positions.
2. Push the AirLock connector onto the dust
extraction spout (y).
3. Rotate the collar to the locked position.

ENGLISH
41
MAINTENANCE
Your DEWALT power tool has been designed to
operate over a long period of time with a minimum
of maintenance. Continuous satisfactory operation
depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of
injury, turn unit off and disconnect
machine from power source before
installing and removing accessories,
before adjusting or changing
set-ups or when making repairs. An
accidental start-up can cause injury.
Lubrication
Self lubricating ball and roller bearings are used in
the tool and relubrication is not required. However,
it is recommended that, once a year, you take or
send the tool to a service center for a thorough
cleaning, inspection and lubrication of the gear
case.
Cleaning
WARNING: Blow dirt and dust out of
the main housing and the guard area
with dry air as often as dirt is seen
collecting in and around the air vents.
Wear approved eye protection and
approved dust mask when performing
this procedure.
LOWER GUARD
The lower guard should always rotate and close
freely from a fully open to fully closed position.
Always check for correct operation before cutting
by fully opening the guard and letting it close. If the
guard closes slowly or not completely it will need
cleaning or servicing. Do not use the saw until it
functions correctly. To clean the guard, use dry air
or a soft brush to remove all accumulated sawdust
or debris from the path of the guard and from
around the guard spring. Should this not correct the
problem, it will need to be serviced by an authorized
service center.
WARNING: Never use solvents or
other harsh chemicals for cleaning the
non-metallic parts of the tool. These
chemicals may weaken the materials
used in these parts. Use a cloth
dampened only with water and mild
soap. Never let any liquid get inside the
tool; never immerse any part of the tool
into a liquid.
Blades
A dull blade will cause inefficient cutting, overload
on the saw motor, excessive splintering and
increase the possibility of kickback. Change blades
when it is no longer easy to push the saw through
the cut, when the motor is straining, or when
excessive heat is built up in the blade. It is a good
practice to keep extra blades on hand so that
sharp blades are available for immediate use. Dull
blades can be sharpened in most areas.
Hardened gum on the blade can be removed with
kerosene, turpentine, or oven cleaner. Anti-stick
coated blades can be used in applications where
excessive build-up is encountered, such as pressure
treated and green lumber.
Optional Accessories
WARNING: Since accessories, other
than those offered by DEWALT, have
not been tested with this product, use
of such accessories with this tool could
be hazardous. To reduce the risk of
injury, only DEWALT recommended
accessories should be used with this
product.
DO NOT USE WATER FEED ATTACHMENTS WITH
THIS SAW.
VISUALLY EXAMINE CARBIDE BLADES BEFORE
USE. REPLACE IF DAMAGED.
Consult your dealer for further information on the
appropriate accessories.
Protecting the Environment
Separate collection. This product must
not be disposed of with normal
household waste.
Should you find one day that your DEWALT product
needs replacement, or if it is of no further use to you,
do not dispose of it with household waste. Make this
product available for separate collection.

ENGLISH
42
Separate collection of used products
and packaging allows materials to be
recycled and used again. Re-use of
recycled materials helps prevent
environmental pollution and reduces
the demand for raw materials.
Local regulations may provide for separate collection
of electrical products from the household, at
municipal waste sites or by the retailer when you
purchase a new product.
DEWALT provides a facility for the collection and
recycling of DEWALT products once they have
reached the end of their working life. To take
advantage of this service please return your product
to any authorised repair agent who will collect them
on our behalf.
You can check the location of your nearest
authorised repair agent by contacting your local
DEWALT office at the address indicated in this
manual. Alternatively, a list of authorised DEWALT
repair agents and full details of our after-sales
service and contacts are available on the Internet at:
www.2helpU.com.
GUARANTEE
DEWALT is confident of the quality of its
products and offers an outstanding guarantee
for professional users of the product. This
guarantee statement is in addition to and in
no way prejudices your contractual rights as a
professional user or your statutory rights as a
private non-professional user. The guarantee
is valid within the territories of the Member
States of the European Union and the
European Free Trade Area.
•30 DAY NO RISK SATISFACTION GUARANTEE •
If you are not completely satisfied with the
performance of your DEWALT tool, simply
return it within 30 days, complete with all
original components, as purchased, to
the point of purchase, for a full refund or
exchange. The product must have been
subject to fair wear and tear and proof of
purchase must be produced.
•ONE YEAR FREE SERVICE CONTRACT •
If you need maintenance or service for your
DEWALT tool, in the 12 months following
purchase, you are entitled to one service free
of charge. It will be undertaken free of charge
at an authorised DEWALT repair agent. Proof
of purchase must be produced. Includes
labour. Excludes accessories and spare parts
unless failed under warranty.
• ONE YEAR FULL WARRANTY •
If your DEWALT product becomes defective
due to faulty materials or workmanship
within 12 months from the date of purchase,
DEWALT guarantees to replace all defective
parts free of charge or – at our discretion –
replace the unit free of charge provided that:
• The product has not been misused;
• The product has been subject to fair
wear and tear;
• Repairs have not been attempted by
unauthorised persons;
• Proof of purchase is produced;
• The product is returned complete with all
original components.
If you wish to make a claim, contact your
seller or check the location of your nearest
authorised DEWALT repair agent in the
DEWALT catalogue or contact your DEWALT
office at the address indicated in this manual.
A list of authorised DEWALT repair agents and
full details of our after-sales service is available
on the Internet at: www.2helpU.com.