Dh-Robotics PGC-50 How to use

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PGC-50 Gripper
Short Manual
Content
Revisions...........................................................................................................................................1
1 Specifications.................................................................................................................................2
1.1 Performance Parameter .......................................................................................................3
1.2 Indicator ..............................................................................................................................3
1.3 Pinout Description...............................................................................................................3
1.4 Product list ..........................................................................................................................4
2 Modbus-RTU Control ....................................................................................................................6
2.1 Debugging software description .........................................................................................6
2.1.1 Installation and wiring of debugging software.........................................................6
2.1.2 Debugging software instructions..............................................................................7
2.2 Default Communication Parameters .................................................................................10
2.3 Modbus-RTU Description.................................................................................................11
2.3.1 RTU Framing .........................................................................................................11
2.3.2 Register Mapping...................................................................................................11
2.3.3 Register Description...............................................................................................12
2.3.3.1 Initialization ................................................................................................12
2.3.3.2 Force............................................................................................................13
2.3.3.3 Position........................................................................................................13
2.3.3.4 Speed...........................................................................................................14
2.3.3.5 Initialization State .......................................................................................15
2.3.3.6 Gripper State ...............................................................................................15
2.3.3.7 Current Position ..........................................................................................16
2.3.3.8 Save Parameter............................................................................................16
2.3.3.9 Initialization Direction ................................................................................16
2.3.3.10 Slave Address............................................................................................17
2.3.3.11 Baud Rate ..................................................................................................18
2.3.3.12 Stop Bits ....................................................................................................18
2.3.3.13 Parity .........................................................................................................18
2.3.3.14 I/O Mode Switch .......................................................................................19
2.3.3.15 Test I/O Parameters ...................................................................................20
2.3.3.16 I/O Parameter Configuration.....................................................................20
3 I/O Control...................................................................................................................................22

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Revisions
Date
Version
Revised content
20200801
V1.0
First edition, write wiring instructions and
command instructions
20201010
V2.0
Normal update
20210101
V2.1
1. Added functions: Add drop feedback in IO
mode, add 04 function code, and further adapt to
robots such as AUBO and JICA.
2. Add product list, add hardware connection
description example, add 04 and 10 function code
description;
3. Add robot connection part;
4. Add communication protocol converter
(optional) description;
5. Add debugging software description;
Modification of IO part: modify the description of
the IO settings part of the document, add IO type
hardware configuration examples; VI. Modify the
layout to make the layout beautiful.

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1 Specifications
The CGI series is a three-finger cooperative electric gripper, and the number represents the
maximum clamping force of a single fingertip. The gripper is equipped with 3 fingertips, which are
evenly distributed on a circle. It runs symmetrically during the movement. The main structure of the
gripper is a smooth circular structure, and the bottom is adapted to a standard flange, and is equipped
with an 8-core communication interface for connecting to the end of the robot or other equipment,
as shown in Figure 1.1 . And has the following characteristics
Controllable force/position/speed: The gripper can program and adjust the grip position,
grip force and speed.
Multiple communication modes: The gripper supports Modbus RTU protocol and IO mode
control. Other communication protocols such as USB and ETHERNET can be transferred through
protocol converter.
Gripping Detection: The combination of force control and position control is adopted in the
gripping process.
Gripping feedback: The state of the gripper can be read by programming, and can also be
judged according to the indicator of the gripper.
Fingertips can be customized: Fingertips can be replaced according to situation, which is
suitable for precision machining, parts assembly, and other fields.
Figure 1.1 PGC series gripper

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1.1 Performance Parameter
The specific parameters of CGI-100 gripper are listed in Table 1.1.
Table 1.1 CGI-100 specifications
CGI-100 performance parameters.
Gripping force (per jaw)
30-100N
Opening/closing stroke (both sides)
Φ40-Φ170mm
Opening/Closing time
0.5s/0.5s
Weight
1.5kg
Position repeatability (both sides)
±0 .03mm
Noise emission
< 50 dB
Ingress protection rating
IP40
Communication protocols
Modbus RTU(RS485), I/O
Nominal voltage
24V DC±10%
Nominal current
0.4 A
Peak current
1 A
In the actual gripping, you should take the gripping angle and gripping position into account.
1.2 Indicator
The gripper can feed back the state of the gripper in real time. In addition to the command
reading, it can also be judged on the color of the indicator:
1.3 Pinout Description
The pinout of the gripper is shown in Figure 1.3, and the pin description is shown in
Table 1.3.
Color description of indicator
·Uninitialized state: Red light blinks, other lights are off.
·Initialized State: the blue light is always on, indicating that it is in the operable state.
·Received command state: the red light blink once quickly (because the blue light is
always on at this time, the gripper indicator light will looks like a purple light).
·Object Caught state: green light is always on, other lights are off.
·Object dropped state: green light blinking.

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Figure1.3 Pinout assignment
Table 1.3 Pinout assignment
Wire
number
The blue Wire
mark
corresponds to
the outgoing
color
The yellow Wire
mark
corresponds to
the outgoing
color
Description
Explanation
1
Green
White
485_A
Communication line positive，
T/R+
2
Blue
Brown
485_B
Communication line negative，
T/R-
3
Yellow
Green
OUTPUT 1
IO mode digital output 1
4
Orange
Yellow
OUTPUT 2
IO mode digital output 2
5
Red
Grey
24 V
Power supply DC 24V positive
6
Brown
Pink
INPUT 2
IO mode digital input 2
7
White
Blue
INPUT 1
IOmode digital input 1
8
Black
Red
GND
Power supply DC GND negative
1.4 Product list
After opening the package, please check the product list carefully:
Table 1.4 product list
number
type
name
quantity
1
gripper
PGC gripper
1
2
flange
flange
1
3
U-disk
U-disk
1
4
Installation
tools
Screw M6*12
4
Thin head screw M4*6
4
Wrench M2.5
1
Wrench M4
1

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Pin 6*10
1
Pin 3*6
2
5
wire
5m extension line
1
6
module
USB to 485 module
1
Note: the content of special customized products will be different.
Our gripper standard aviation plug wire is M12 aviation plug. A total of 8 wires are led out,
which can be extended by the standard 5m extension wire, as shown in the figure below:
Figure 1.4 gripper and extension line
The outgoing line of clamping claw body can be changed according to the needs of
customers. For the cooperative robot with RS485 or IO interface at the end of the cooperative
robot, and the front-end interface robot with M8, the aviation plug of M8 can be customized for
connection, and the aviation plug of M8 can be used for extension when it needs to be extended.
This plan needs to be confirmed with our company, as shown in the figure below:
Figure 1.5Connecting robot terminal with M8 aviation plug-in cable
When adopting this scheme, we need to confirm the pin definition with the robot
manufacturer, and confirm the claw outlet according to the pin definition. If the non-standard plug
and custom outlet mode are adopted, the extra cost needs to be discussed.

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2 Modbus-RTU Control
2.1 Debugging software description
The debugging software is specially used to control the gripper and set debugging parameters
on the computer. Because there is no RS485 interface in the computer, the USB to 485 module is
needed to convert the interface to USB interface, which is convenient for the debugging and
control of the gripper in the computer.
2.1.1 Installation and wiring of debugging software
Connecting by debugging software is essentially controlled by RS485 interface. The specific
connection needs to be connected to the 24 V, GND, 485_ A(T/R+,485+) , 485_ B (T / R -, 485 -) 4
wires in total. The power supply is a 24 V DC regulated power supply. Plug the USB port of the
module into the USB port of the computer. The wiring definitions of different series are different.
Please connect according to the instruction of specific clamping claw, as shown below:
Figure 2.1 RS485 Connection
Software can be downloaded on the official website. Software and driver are integrated in the
process of software installation, and both are installed together. It is recommended to check the
Wiring instructions
·① : when the device (computer) has RS485 interface, the communication can be directly
connected to RS485_A and RS485_B communication lines without transferring to 485
module through USB
·② : in this way, other serial port debugging software (such as MODBUS poll) can be
used for debugging

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create shortcut during installation.
Figure 2.2 (a) installation interface 1
Figure 2.2 (b) driver installation interface
2.1.2 Debugging software instructions
‘Before use, it is necessary to connect the corresponding wiring according to the instructions
(see 2.1.1 Installation and wiring of debugging software).
Open the software, the software will automatically identify the serial port, baud rate, ID number
and other information of the gripper for automatic connection. As shown in the figure below:

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Figure 2.3 main control interface
The specific interface description is as follows:
The gripper body uses Modbus RTU for communication, and can read and write data into the
register. The data can be read and written at the view register. The data includes control, feedback,
user parameters and I/O parameters as shown in the following figure:
Interface description
·① Initialization and demonstration mode: the gripper needs to be initialized before
operation to calibrate the zero point. The demonstration mode is a cyclic program.
·② Control interface: it can control the position, force and speed of the gripper.
·③ Clamping status: real time display of clamping status of clamping claw.
·④ Position current real time graph: real time display position and current. The
current represents the current of the internal motor, not the current actually consumed by
the gripper. The current real-time graph can reflect the stability of clamping force.
·⑤ Parameter setting: the configuration parameters of Modbus RTU, such as baud rate
and check bit, can be configured; IO mode is to configure the parameters related to IO
mode;

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Figure 2.4 View
If there are multiple 485 devices, sometimes the baud rate and ID number of the gripper need
to be modified, the parameters can be modified in Modbus RTU parameters
Figure 2.5 Modbus RTU parameters
You can set and configure the gripper I / O parameters in [I / O parameters]. After modifying
the parameters, please click Save button to save. The following figure shows the operation of
opening IO mode:

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Figure 2.6 Modbus RTU parameters
The steps of switching IO are as follows:
2.2 Default Communication Parameters
Slave Address ：1
Baud Rate ：115200
Data Bits ：8 bits
Stop Bits ：1 stop bit
Parity ：None
Steps to switch IO mode
·① Open IO mode: open IO mode first.
·② Configure four groups of IO parameters: set the four groups of parameters of
gripper, including position, force and speed.
·③ Save: click the Save button to write the parameters to the internal register of flash,
and restart to control.
·④ Restart: after the restart, the switch to IO mode is successful. You can control the
gripper according to the input signal, and the running status will be fed back through
output.

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2.3 Modbus-RTU Description
2.3.1 RTU Framing
This gripper uses the standard Modbus-RTU protocol.
In RTU mode, the first field is the device address. The allowable characters transmitted for all
fields are hexadecimal 0 ... 9, A ... F. Networked devices monitor the network bus continuously,
including during the silent intervals. When the first field (the address field) is received, each device
decodes it to find out if it is the addressed device.
A typical message frame is shown in Table 2.1.
Table 2.1 RTU Framing (Function Code:0x06)
Slave Address
Function
Register address
Register data
CRC
01
06
01 00
00 01
49 F6
Slave Address: The Slave address of the gripper. The default is 1, you can also modify it through
write different value to Slave Address register.
Function: The Function Code field tells the addressed slave what function to perform. Includes read
or write registers function.
Register address: Specifies which registers reference to be written.
Register data: Specifies which value to be written. Each register (word - 16 bits) of the Modbus
RTU protocol is composed of 2 bytes (8 bits) from the Gripper.
CRC: the CRC error-checking field contains a 16-bit value implemented as two eight-bit bytes. The
CRC field is appended to the message as the last field in the frame. The low-order byte of the field
is appended first, followed by the high-order byte. The CRC high-order byte is the last byte to be
sent in the message.
2.3.2 Register Mapping
The gripper’s Modbus-RTU registers consist of two types of registers: the basic control
registers and the configuration registers.
Basic control registers: initialization, force setting, reference position, speed, and some
states.
Configuration registers: gripper’s parameter configuration. Includes Modbus
communication parameters and I/O parameters.
Table 2.2 Basic Control register map
Function
address
(hexadecimal)
Description
Write
Read
Initialization
256
（0x0100）
Initialize the
gripper
0x01：
initialization；0xA5:
Fully initialization
Current setting

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Force
257
(0x0101)
Gripper’s
force
20-100 (%)
Closing-force
currently set
-
-
-
-
-
Position
259
（0x0103）
Position
0-1000 (‰)
Reference position
currently set
Speed
260
（0x0104）
Speed
1-100 (%)
Speed
currently set
Initialization
state
512
（0x0200）
Initialization
state of the
gripper
Read Only
0：Not initialized；1：
Initialized
Gripper state
513
（0x0201）
Gripper state
Read Only
0：In motion;
1：Reach position；
2 Object caught；
3：Object dropped
Position
514
（0x0202）
gripper
position
Read Only
Current real-time
position
Table 2.3 Configuration register map
Function
High
byte
Low
bytes
Description
Write
Read
Save
Parameter
0x03
0x00
Save all the parameters
0：default，1：Write all
parameters to save
0
Initialization
direction
0x01
Configure
initialization direction
0: Open，1:Close
(default: 0）
Current setting
Slave Address
0x02
Configure gripper
Modbus address
0-255 (default: 1）
Current setting
Baud Rate
0x03
Configure gripper
Modbus Baud rate
0-5：115200，57600，
38400，19200，9600，
4800（default :0）
Current setting
Stop Bits
0x04
Configure gripper
Modbus stop bits
0：1 stop bit；
1：2 stop bits
（default: 0）
Current setting
Parity
0x05
Configure gripper
Modbus Parity
0: None parity;
1: Odd parity;
2: Even parity (default: 0)
Current setting
I/O Parameters
Test
0x04
0x00
Test I/O parameters
1；2；3；4
Current setting
I/O Mode
Switch
0x02
I/O control switch
0：OFF，1：ON
Current setting
I/O Parameter
Configuration
0x05-
0x10
Four groups of I/O
parameters
position 1，force 1，speed
1 to position 4，force 4，
speed 4
Current setting
2.3.3 Register Description
2.3.3.1 Initialization
This register is used to initialize the gripper.
Write: If write 1 (0x01 hex) to this register, the gripper will be initialized (fingers move to the
minimal or maximum position. The initialization direction depends on the value of initialization

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direction register). If write 165 (0xA5 hex) to this register will fully initialize the gripper( find the
minimal and maximum position).
Read: if gripper need to be initialized or have initialized, this register value is 0; and if gripper
is in initializing process, this register value is 1.
The register address is 0x0100. The description of this register is shown in Table 2.4.
Table 2.4 Initialization
Function
Address
Description
Write
Read
Initialization
0x0100
Initialize the
gripper
0x01：initialize；
0xA5: Fully initialize
Current setting
The gripper needs to be initialized before control.
The sample command is as follows:
Initialize (write):
Send: 01 06 01 00 01 49 F6
Receive: 01 06 01 00 01 49 F6
Reinitialize(write):
Send:01 06 01 00 00 A5 48 4D
Receive: 01 06 01 00 00 A5 48 4D
2.3.3.2 Force
This register is used to set Force. It defines the current for the Gripper. If the current limit is
exceeded, the fingers stop and trigger an object detection.
The address is 0x0101. The description of this register is shown in Table 2.5.
Table 2.5 Force
Function
Address
Description
Write
Read
Force
0x0101
Gripper’s force
20-100 (%)
Force
currently set
The force value range is 20-100%, the corresponding value is 00 14–00 64(Hexadecimal).
Example:
Set 30% force (write):
Send: 01 06 01 01 1E 59 FE
Return: 01 06 01 01 1E 59 FE
Read the force currently set (read):
Send: 01 03 01 01 00 01 D4 36
Return: 01 03 02 xx xx crc1 crc2
2.3.3.3 Position
This register is used to set the reference position of gripper's fingers, then the fingers will move

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to the position immediately.
The address is 0x0103. The description of this register is shown in Table 2.6.
Table 2.6 Position
Function
Address
Description
Write
Read
Position
0x0103
Reference
Position
0-1000 (‰)
Reference position
currently set
The reference position value range is 0-1000 (‰), the corresponding value is 00 00 – 03
E8(Hexadecimal).
Example:
Set 500‰position (write):
Send: 01 06 01 03 01 F4 78 21
Return: 01 06 01 03 01 F4 78 21
Read the reference position currently set(read):
Send: 01 03 01 03 00 01 75 F6
Return: 01 03 02 xx xx crc1 crc2
Read the Real-time position currently set(read):
Send: 01 03 02 02 00 01 24 72
Return: 01 03 02 xx xx crc1 crc2
2.3.3.4 Speed
This register is used to set the Gripper closing and opening speed.
The address is 0x0102. The description of this register is shown in Table 2.7.
Table 2.7 Speed Instructions
Function
Address
Description
Write
Read
Speed
0x0104
Speed
1-100 (%)
Speed
currently set
The speed value range is 1-100 ，The corresponding value is 00 01 – 00 64(Hexadecimal).
Example:
Set 50% speed (write):
Send: 01 06 01 04 00 32 48 22
Return: 01 06 01 04 00 32 48 22
Read the current speed (read):
Send: 01 03 01 04 00 01 C4 37
Return: 01 03 02 xx xx crc1 crc2

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2.3.3.5 Initialization State
This register is used to store current initialization state of gripper, you can get the initialization
state by reading this register.
The address is 0x0200. The description of this register is shown in Table 2.8.
Table 2.8 Initialization State
Function
Address
Description
Write
Read
Initialization
State
0x0200
Initialization state
of the gripper
Read Only
0：Not initialized；
1：Initialized
2：Initializing
Example:
Read initialization state (read):
Send: 01 03 02 00 00 01 85 B2
Return: 01 03 02 00 00 B8 44 (Currently in uninitialized state)
2.3.3.6 Gripper State
This register is used to store the Gripper state, you can get the state of gripper by reading this
register.
And the address is 0x0201. The description of this register is shown in Table 2.9.
Table 2.9 Gripper State
Function
Address
Description
Write
Read
Gripper State
0x0201
the gripper state
Read
Only
0：In motion;
1：Reached position；
2：Object caught；
3：Object dropped
Example:
Read gripper state (read):
Send: 01 03 02 01 00 01 D4 72
Return: 01 03 02 00 02 39 85(02: object caught)
States Description
Different values indicate different states of the gripper. The descriptions of states are as
follows:
·00: Fingers are in motion .
·01: Fingers are at reference position. No object detected or object has been dropped.
·02: Fingers have stopped due to an object detection.
·03: Fingers are at reference positon due to object has been dropped after the gripper
caught object.

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2.3.3.7 Current Position
This register is used to store the actual position of the Gripper.
The address is 0x0202. The description of this register is shown in Table 2.10.
Table 2.10 Current Position
Function
Address
Description
Write
Read
Current Position
0x0202
Gripper actual position
Read Only
Current actual
position
Example:
Read actual position (read):
Send: 01 03 02 02 00 01 24 72
Return: 01 03 02 xx xx crc1 crc2
2.3.3.8 Save Parameter
This register is used to Save Parameter.
Write 1 to this register to save all parameter, If you modified the I/O or communication
parameters.
The address is 0x0300. The description of this register is shown in Table 2.11.
Table 2.11 Save Parameter
Function
Address
Description
Write
Read
Save
Parameter
0x0300
Save register’s
value to Flash
0：default，
1：Save all parameters
0
Example:
Save Parameter (Write):
Send: 01 06 03 00 00 01 48 4E
Return: 01 06 03 00 00 01 48 4E
2.3.3.9 Initialization Direction
This register is used to set Initialization Direction of gripper.
The address is 0x0301. The description of this register is shown in Table 2.12.
NOTE
·The Saving process will take 1-2 seconds, and the gripper won’t response to other
command during this process. The gripper will response this command after saving process
finished.

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Table 2.12 Baud Rate
Function
Address
Description
Write
Read
Baud Rate
0x0301
Configure
initialization
direction
0: Open，1:Close
(default: 0）
Current setting
The value of this register is 0 by default.
If the register value is 0, when you send the initialization command, the gripper finger will
open and find the maximum position.
If the register value is 1, when you send the initialization command, the gripper finger will
close and find the minimal position.
Example:
Write 0 to initialization direction register:
Send: 01 06 03 01 00 00 D8 4E
Return: 01 06 03 01 00 00 D8 4E
2.3.3.10 Slave Address
This register is used to set Slave Address of gripper.
The address is 0x0302. The description of this register is shown in Table 2.13.
Table 2.13 Slave Address
Function
Address
Description
Write
Read
Slave Address
0x0302
Configure gripper
Slave Address
1-247 (default: 1）
Current setting
The device ID can be used to configure the gripper Modbus ID, and the default is 1. When
there are multiple devices that use the modbus-RTU protocol, you can control multiple devices at
the same time by changing the ID. The specific commands for setting the gripper ID are as follows:
Example:
Set the Slave Address to 1(write):
Send: 01 06 03 02 00 01 E9 8E
Return: 01 06 03 02 00 01 E9 8E
Write to save (write):
Send: 01 06 03 00 00 01 48 4E
Return: 01 06 03 00 00 01 48 4E

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2.3.3.11 Baud Rate
This register is used to set Baud Rate of gripper.
The address is 0x0303. The description of this register is shown in Table 2.14.
Table 2.14 Baud Rate
Function
Address
Description
Write
Read
Baud Rate
0x0303
Configure gripper
Modbus Baud rate
0-5：115200，57600，
38400，19200，9600，
4800（default: 0）
Current setting
The value of this register is 0 by default, corresponding to a baud rate of 115200.
Example:
Set gripper baud rate to115200 (write):
Send: 01 06 03 03 00 00 79 8E
Return: 01 06 03 03 00 00 79 8E
2.3.3.12 Stop Bits
This register is used to set Stop Bits of gripper.
The address is 0x0302. The description of this register is shown in Table 2.15.
Table 2.15 Stop bits settings
Function
Address
Description
Write
Read
Stop Bits
0x0304
Configure gripper
Modbus stop bits
0：1 stop bit
1：2 stop bits
（default: 0）
Current setting
The value of this register is 0 by default, corresponding to 1 stop bit.
Example:
Set the gripper stop bit to 1 stop bit (write):
Send: 01 06 03 04 00 00 C8 4F
Return: 01 06 03 04 00 00 C8 4F
2.3.3.13 Parity
This register is used to set Parity of gripper.
The address is 0x0305. The description of this register is shown in Table 2.16.

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Table 2.16 Parity
Function
Address
Description
Write
Read
Parity
0x0305
Configure
gripper Modbus
Parity
0: None Parity
1: Odd Parity
2: Even Parity
(default : 0)
Current setting
The value of this register is 0 by default, corresponding to None Parity.
Example:
Set the gripper’s Parity to None Parity (write):
Send: 01 06 03 05 00 00 99 8F
Return: 01 06 03 05 00 00 99 8F
2.3.3.14 I/O Mode Switch
This register is used to turn I/O Control Mode ON or OFF.
The address is 0x0402. The description of this register is shown in Table 2.18.
Table 2.18 I/O Mode Switch
Function
Address
Description
Write
Read
I/O Mode
Switch
0x0402
I/O Control
Switch
0：OFF，1：ON
Current setting
If you have written 1 to this register and have saved all parameters, the gripper will be
initialized automatically after power on.
When the I/O Control Mode is turned on, the gripper can respond to Modbus-RTU commands
and I/O, but I/O has priority.
The control method in different mode is shown in Table 2.19.
Table 2.19 Control method
Switch State
Description
Modbus-RTU
I/O
0
I/O control mode off
YES
No
1
I/O control mode on
YES
YES
Example:
Set the I/O control mode switch off (write):
Send: 01 06 04 02 00 00 29 3A
Return: 01 06 04 02 00 00 29 3A
NOTE
·If you just need to control the gripper through Modbus RTU, you should write 0 to this
register and save all parameters to turn off the I/O control mode.