Cleco LiveWire 2 17 Series User manual

For additional product information, visit our website at www.clecoTools.com
Installation Manual
P2260JH
2019-05
WLAN data transmission
Cordless EC tool

P2260JH | 2019-05Apex Tool Group
Copyright © Apex Tool Group, 2019
No part of this document may be reproduced in any way or in any form, in whole or in part, or in a natural or
machine-readable language, or transmitted on electronic, mechanical, optical, or other media, without the
express permission of the Apex Tool Group.
Disclaimer
Apex Tool Group reserves the right to modify, supplement, or improve this document or the product without
prior notice.
Trademark
Cleco Production Tools is a registered trademark of Apex Brands, Inc.
Apex Tool Group GmbH
Industriestraße 1
73463 Westhausen
Germany

Apex Tool Group P2260JH | 2019-05 3
EN
Contents
1 About this document.............................................................................. 5
2 Project planning.................................................................................... 6
3 Components ......................................................................................... 7
3.1 Cordless EC tool ......................................................................................................... 7
3.2 Controller..................................................................................................................... 9
3.3 Access point ................................................................................................................ 9
3.4 Ethernet patch cable, CAT5 (Phoenix access point) ................................................. 10
3.5 Ethernet switch.......................................................................................................... 10
4 Cell planning for access point ............................................................. 11
5 Concept 1 – Local network................................................................. 12
5.1 Stand-alone system layout ........................................................................................ 12
5.2 System layout with switch ......................................................................................... 13
6 Installation – Local network ................................................................ 14
6.1 Setting up access point ............................................................................................. 14
6.2 Setting up controller .................................................................................................. 24
6.3 Configuring RF Settings with PC............................................................................... 27
7 Concept 2 – Existing network............................................................. 28
7.1 System layout............................................................................................................ 28
8 Installation – Existing network ............................................................ 29
8.1 Setting up controller .................................................................................................. 29
8.2 Prepare EAP-TLS certificate with LiveWireCert for installation on tool ..................... 32
9 Troubleshooting.................................................................................. 34

4 P2260JH | 2019-05 Apex Tool Group
1
EN

Apex Tool Group P2260JH | 2019-05 5
1
EN
1About this document
The original language of this document is German.
This document:
• provides information about using and setting the components up in the manner intended.
• uses two concepts as examples to describe the system setup and fundamental installation of the com-
ponents needed to operate cordless EC tools in conjunction with a Cleco Production Tools nutrunner
control.
• is not sufficient for planning complex network infrastructures.
• does not contain detailed information about the components. Detailed information can be found in the
manuals concerned.
Other documents
Symbols in the text
Number Designation
P1890E Instruction Manual for cordless EC tool 17BP…B
P2291BA Instruction Manual for cordless EC tool 47BP…B
P2390BA Instruction Manual for cordless EC tool CCBA, CCBP
P2398PM Programming Manual for cordless EC tool CCBA, CCBP
P2403HW Hardware description for controller mPro200GC(-AP)
P2402K Quick reference guide WLAN data transmission CellCore installation
P2309HW Hardware description for controller mPro400GCD-M
P2300HW Hardware description for controller mPro400GCD-P
P2280SW Programming Manual for controller mPro400GCD-(...)
P2372JH Installation Guide LiveWire Utilities S168688
Italic Identifies menu options (e.g. diagnostics), input fields, control boxes, options fields or
dropdown menus.
> Denotes the selection of a menu option from a menu, e.g. File > Print.
<…> Denotes switches, pushbuttons or the buttons of an external keyboard, e.g. <F5>.
Courier Denotes filenames and paths, e.g. setup.exe.
• Denotes lists, Level 1.
- Denotes lists, Level 2.
a)
b)
Denotes options.
→ Denotes results.
1. (...)
2. (...)
Denotes a sequence of handling steps.
Denotes an individual handling step.

Project planning
6 P2260JH | 2019-05 Apex Tool Group
2
EN 2 Project planning
System layout
The system layout described is based on communication via WLAN dual band: 2.4 GHz / 5 GHz.
Up to 16 cordless EC tools can be controlled. However, the number of tools can vary according to the soft-
ware installed.
Fig. 2-1: System layout
Concept 1 – Local network
Installation of controller + access point
See 5.1 Stand-alone system layout, Page 12
See 5.2 System layout with switch, Page 13
Concept 2 – Existing network
The tools are integrated into an existing network. the infrastructure of the individual customer plants is also
used. It is possible that conditions vary between the individual plants.
See 8 Installation – Existing network, Page 29
Cordless EC tool / Series
17BP(…)
47BA(…)
CCBP(…)
CCBA(…)
Service PC
Parameterization Access Point
Controller / Series
mPro400GCD-M
mPro400GCD-P(…)
mPro200GC(-G)1
1.) mPro200GC-AP(-G)
Installation, see Quick reference
guide WLAN data transmission Cell-
Core installation
WLAN
Access point
Ethernet

Apex Tool Group P2260JH | 2019-05 7
Components
3
EN
3 Components
3.1 Cordless EC tool
Series 17BP(…), 47BAY(…)
Series CCBP(…), CCBA(…)(…)
Features Data
Standard IEEE 802.11a/b/g/n
IEEE 802.11d/e/i/h/r/w
Safety • WPA, WPA2
• TKIP, AES/CCMP hardware accelerator
• LEAP, PEAPa, EAP-TTLS
a. ) PEAP (without client certificates)
Range Up to 50 m (typical @ 2.4 GHz)
Up to 30 m (typical @ 5 GHz)
Channelsb
b. ) Presuming approved by IEEE 802.11d
• 1 – 13 (2.412 – 2.472 GHz)
• 36, 40, 44, 48, 52, 56, 60, 64, 100, 104, 108, 112, 116, 120, 124, 128, 132, 136,
140, 149, 153, 157, 161, 165 (5.180 – 5.825 GHz)
Transmission
power:
18 dBm EIRP (radiated)
Sensitivity -95 dBm (typical @ EIRP 2.4 GHz)
-90 dBm (typical @ EIRP 5 GHz)
Modulation DSSS/OFDM
Standards Europe (RED)
US (FCC/CFR 47 part 15)
Canada (IC RSS)
Japan (MIC)
Taiwan (NCC)
China (SRRC)
China (SRRC)
South Korea (KCC)
Australia (ACMA)
New Zealand; Brazil (Anatel)
South Africa (ICASA)
Features Data
Standard IEEE 802.11a/b/g/n
Safety • WEP 64/128 encryption
• WPA/WPA2 TKIP/AES
• 802.1× LEAP, PEAPa
a. ) PEAP (without client certificates)
Range up to 50 m
Channelsb
b. ) Presuming approved by IEEE 802.11d
• 1 – 13 (2.412 – 2.472 GHz)
• 36, 40, 44, 48, 52, 56, 60, 64, 100, 104, 108, 112, 116, 120, 124, 128, 132, 136,
140, 149, 153, 157, 161, 165 (5.180 – 5.825 GHz)
Transmission
power:
20 dBm
Sensitivity • 95 dBm (typical @ 1 Mbps DSSS, 2.4 GHz)
• 66.3 dBm (typical @ 40 MHz MCS7 MM 4K)
• 92.5 dBm (typical @ 6 Mbps OFDM, 5 GHz)
• 69.3 dBm (typical @ 40 MHz MCS7 MM 4K, 5 GHz)
Modulation CCK/DSSS/OFDM

Components
8 P2260JH | 2019-05 Apex Tool Group
3
EN Country-specific channel settings – LiveWire Memory Chip (LMC)
The tools operate in a license-free 2.4 GHz / 5 ISM range. The tools can be equipped with different LMCs:
World, CE, FCC.
If the channel selection is restricted by the IEEE 802.11d standard, this channel selection will take priority
over the LMC settings! The IEEE 802.11d standard is used for all radio modules with FW >6.0.0.
Key
Band Channel Frequency
in GHz
World Europe USA/Canada
LMC: World LMC: CE LMC: FCC
2.4 GHz
IEEE802.11b/g
1 2.412 x x x
2 2.417 x x x
3 2.422 x x x
4 2.427 x x x
5 2.432 x x x
6 2.437 x x x
7 2.442 x x x
8 2.447 x x x
9 2.452 x x x
10 2.457 x x x
11 2.462 x x x
12 2.467 – x –
13 2.472 – x –
5 GHz
IEEE802.11a
U-NII-1
36 5.180 x x x
40 5.200 x x x
44 5.220 x x x
48 5.240 x x x
5 GHz
IEEE802.11a
U-NII-2
52 5.260 – x x
56 5.280 – x x
60 5.300 – x x
64 5.320 – x x
5 GHz
IEEE802.11a
U-NII-2 ext
100 5.500 – x x
104 5.520 – x x
108 5.540 – x x
112 5.560 – x x
116 5.580 – x x
120 5.600 – x –
124 5.620 – x –
128 5.640 – x –
132 5.660 – x x
136 5.680 – x x
140 5.700 – x x
Outdoor channels
U-NII-3
149 5.745 – – x
153 5.765 – – x
157 5.785 – – x
161 5.805 – – x
165 5.825 – – x
x Approved and available
– Not permissible, blocking necessary

Apex Tool Group P2260JH | 2019-05 9
Components
3
EN
3.2 Controller
3.3 Access point
A standard access point satisfying the standard IEEE 802.11a/b/g/h/n can be used. The following access
points can be ordered from Apex Tool Group:
Order no. Designation
mPro400GCD-P(…) Primary hybrid controller
mPro400GCD-PD(…) Primary digital controller
mPro400GCD-M Master controller
mPro200GC
mPro200GC-G
Controller
Type Siemens
SCALANCE W788-1 M12
Phoenix
FL WLAN 1100
Order No. 961506PT 962070PT
Approval EU EU
Items delivered • Two detachable aerials
ANT795-4MC
• Terminator 150 ohms
• Apex Tool Group
Default parameters
Accessories, see Table: Accesso-
ries for Siemens SCALANCE W788-
1 M12
• Ethernet patch cable, CAT5
• Retaining angle
• Adapter M25/M32
Accessories, see Table: Accesso-
ries for Phoenix FL WLAN 1100
Dimensions
(without aerials)
175 mm × 200 mm × 79 mm 62.8 mm × 36.5 mm × 113.2 mm
Operating temperature -20 to +60 °C 0 to +60 °C
Humidity ≤95%, non-condensing ≤5% to 95%, non-condensing
Network voltage range 19.2–28.8 V DC
36–57 DC (PoE)
9 V DC–32 V DC (PELV/SELV)
Certificates FCC Part 15,
UL 60950-1, EN, CE
DIN EN 60950
Standards IEEE 802.11a/b/g/h/n
IEEE 802.3af/at
IEEE 802.11a/b/g/n
Frequency range 2.412 GHz – 2.472 GHz (EU)
5.18 GHz – 5.700 (EU)
2.400 GHz – 2.4836 GHz
5.150 GHz – 5.7256 GHz
Safety WPA
WPA2
AES
TKIP
WPA/WPA2 (radius)
802.11i
WPA PSK
WPA2
AES
TKIP
MAC filter

Components
10 P2260JH | 2019-05 Apex Tool Group
3
EN Accessories for Siemens SCALANCE W788-1 M12
Accessories for Phoenix FL WLAN 1100
3.4 Ethernet patch cable, CAT5 (Phoenix access point)
Maximum length = 100 m.
The cables comply with the UTP/STP Category 5 (EIA 568B, Cat 5) standards or better.
3.5 Ethernet switch
A standard ethernet switch can be used. Commissioning takes place according to the instruction manual
provided by the manufacturer. No installation settings have to be configured on the Ethernet switch. If an
ethernet switch with PoE (Power over Ethernet) is used, no additional power supply is necessary.
Product Order No. Description
Items delivered
Access point 961642PT Without aerials
Without terminator
Aerial 961643PT
Terminator 961644PT
Network cable,
M12 connector
S981511 Length: 2 m
Cable,
Access point power supply
S133463-020 Length: 2 m
Optional
C plug (configuration plug) 961507PT Removable disk on which the project planning
and configuration data are automatically saved.
Allows a defective assembly to be exchanged
more easily. Better "mean time to repair".
Product Order No. Description
Items delivered
Access point 962071PT
Network cable See Chapter
3.4, Page 10
Network: controller, access point, ethernet
switch
Cable,
Access point power supply
962073PT Length: 2 m
Retaining angle 962074PT
Access point adapter 962075PT M25/M32
Multiple seal insert for M25 962072PT 2 × 5 mm
Cable gland S964918 M25 × 1.5
Both Cleco Production Tools access points have EU certification.
Ask the manufacturer about use in other regions.
Order no. Lengt
h
Order no. Lengt
h
S965412 2 m S965416 26 m
S961365 4 m S965417 34 m
S961568 5 m 543445-7 2.1 m
S965413 10 m 543445-25 7.6 m
S965414 14 m 543445-50 15.2 m
S965415 22 m 543445-100 30.4 m

Apex Tool Group P2260JH | 2019-05 11
Cell planning for access point
4
EN
4 Cell planning for access point
Each channel operates with a frequency range of 22 MHz. To avoid overlapping the frequency ranges, the
channels must be chosen so that they do not overlap. In other words, a maximum of 3 independent chan-
nels (1, 6 and 11) are available in the 2.4 GHz frequency band.
In theory, up to 21 independent channels are available for the 5 GHz frequency band depending on the
LiveWire memory chip used.
To minimize interference between different radio cells that share the same RF channel, it is advisable to
physically separate them. Note that for multistory buildings, it is necessary to consider both higher and
lower floors.
The following overview shows the basic channel assignment.
Fig. 4-1: Idealized radio cells
The physical circumference of a radio cell depends primarily on the access point used, the antennas and
the type of construction in the surrounding area. The limit of a radio cell is reached when the signal-to-noise
ratio (SNR) falls below 15 dB. If the ratio falls below this value, a new radio cell should be started. The typi-
cal circumference of a radio cell in a building is up to 50 m.
For the tool to be able to connect to different access points automatically (roaming), the SSID and encryp-
tion must be set identically at the corresponding access points.
Example installation: 5 GHz, concept 1
• Several overlapping radio cells are possible, even if only one free channel is used.
• Up to 200 tools are then possible within the radio range with a limited volume of data.
• The range of the radio cells is limited by the minimal transmission power.
Fig. 4-2: Idealized radio cells = Range of use of the tools
Area of use of the tools
Channel Channel 11
Channel
If wide-area coverage with controlled emission from multiple access points is required, corresponding
planning and evaluation must be carried out for the specific case.
Channel
60
Channel
60
Channel
60
Channel
60
Channel
60
Channel
60
Channel
60
Channel
60

Concept 1 – Local network
12 P2260JH | 2019-05 Apex Tool Group
5
EN 5 Concept 1 – Local network
5.1 Stand-alone system layout
• Access point can be directly connected to the controller.
• The network settings of the access point and controller can be selected as desired.
• The tool's WLAN settings are parameterized via the infrared interface.
• The access point is parameterized via a service PC.
Fig. 5-1: Stand-alone system layout
Item Componenta
a. ) For detailed description, see 3 Components, page 7
1 Controller
2 Access point
3 Network cable
4 Access point power supply cable
5 Tool deposit with infrared interface
6 Cordless EC tool
7 Service PC, access point parameterization
8 Ethernet TCP/IP
8
7
4
2
6
3
3
1
5

Apex Tool Group P2260JH | 2019-05 13
Concept 1 – Local network
5
EN
5.2 System layout with switch
• A switch is required for an installation with several controls.
• The network settings of the access point and controller can be selected as desired.
• The tool's WLAN settings are parameterized via the infrared interface.
• The access point is parameterized via a service PC.
Fig. 5-2: System layout with switch
Item Componenta
a. ) For detailed description, see 3 Components, page 7
1 Controller
2 Access point
3 Network cable
4 Ethernet switch
5 Tool deposit with infrared interface
6 Cordless EC tool
7 Service PC: access point parameterization
8 PoE mains power supply
6
5
1
3
2
6
5
7
3
8
4

Installation – Local network
14 P2260JH | 2019-05 Apex Tool Group
6
EN 6 Installation – Local network
The following inputs are needed for the installation described below (example here Apex Tool Group stan-
dard settings):
Local network
Local network with switch
6.1 Setting up access point
The operating range of the wireless transmission can vary considerably depending on the installation loca-
tion of the access point. Note the following points when positioning:
• Position the access point in the center of the tool being used.
• Avoid any walls or corners of buildings between the access point and the tool. You will have the best
range if there is a clear line of sight between the access point and tool. If this cannot be realized, the
wall or ceiling should be penetrated at as acute an angle as possible to enable the signal to go directly
through the wall or ceiling.
• Maintain a minimum clearance of 3 m to 6 m from devices that generate high-frequency interference,
such as microwaves.
1. Connect the access point to the service PX with an ethernet cable.
2. Connect the access point to the power supply.
3. Access point booting. Note indicator LEDs.
It is essential that national, state and local regulations and standards be followed.
Caution
Risk of injury due to electric shock.
Direct contact with mains voltage can cause injury due to electric shock.
Before exchanging components or supplementary equipment, isolate the power supply.
Device Static IP address, e.g. SSID Subnet mask
Tool 192.168.0.1 LiveWire001
255.255.255.0
Controller 192.168.0.110
Access point 192.168.0.50 LiveWire001
Service PC 192.168.0.55
Device Static
IP address, e.g.
SSID Subnet mask
Tool 1 192.168.0.1 LiveWire001
255.255.255.0
Tool 2 192.168.0.2 LiveWire001
Controller 1 192.168.0.110
Controller 2 192.168.0.111
Access point 1 192.168.0.51 LiveWire001
Access point 2 192.168.0.52 LiveWire001
Service PC 192.168.0.55

Apex Tool Group P2260JH | 2019-05 15
Installation – Local network
6
EN
Settings on service PC
How to set up the different access points is described below. Please continue with the relevant chapter:
• 6.1.1 Setting up Siemens SCALANCE W788-1 access point (pre-configured), page 15
• 6.1.2 Setting up Phoenix FL WLAN 1100 access point, page 19
• 6.1.3 Setting up Siemens access point with unknown IP address, page 22. If an access point is to be re-
commissioned after a factory reset or with an unknown configuration.
6.1.1 Setting up Siemens SCALANCE W788-1 access point (pre-configured)
Please refer to the description in the scope of and the online help.
1. Select Control panel > Network and Shar-
ing Center > LAN Connection > Properties
> Network > Network Card > Properties.
2. Define IP address 192.168.0.XXX.
For XXX, DO NOT select 50 (IP address of
access point).
Suggestion:
-IP address 192.168.0.55
- Select subnet mask 255.255.255.0.

Installation – Local network
16 P2260JH | 2019-05 Apex Tool Group
6
EN Minimum parameter setting
Setting individual parameters
Parameter Value Comments
Country code Country (e.g.
Germany)
Select country in which the access point is in use.
IP address Example:
192.168.0.50
The IP addresses for the access point, the controller and all tools
must be in the same subnet.
a) Either use the Apex Tool Group standard settings (IP
192.168.0.50) or enter an unassigned address.
b) For your own local networks, use the intended IP range
192.168.XXX.XXX.
Frequency
band
2.4 GHz or 5
GHz
Depending on the network structure, select a 2.4 GHz or a
5 GHz network.
SSID LiveWire001 Choose the network name so that it can be unambiguously
assigned. Note upper and lower case.
Channel 1–13 or 36–
140
Auto is not recommended.
Please refer to 6 Installation – Local network, page 14 for the assign-
ment of channels.
Not regional regulations when choosing the channel!
Security Various security systems are available for use.
Choose a system according to your own requirements.
Admin pass-
word
The Apex Tool Group default password for logging in to the access
point is: 123456.
Change this password to protect the access point against unau-
thorized access.
1. First refer to Settings on service PC,
page 15.
2. Select the address http://
192.168.0.50 in the browser of the ser-
vice PC.
→ The login mask for the access point
opens.
3. Enter login:
-Name: admin
-Password: 123456

Apex Tool Group P2260JH | 2019-05 17
Installation – Local network
6
EN
4. Start the Basic Wizard.
5. Select the individual menus with <Next>.
6. Select country in which the access point is
in use: Country > Country code.
7. Define the IP address:
Enter IP > IP address / Subnet mask.
It may be necessary to change the IP address
to guarantee communications between the
controller and the tool:
• The IP addresses for the access point, con-
troller, tool ands service PC must be in the
same subnet.
• Each IP address may only be assigned
once.
8. Define frequency band:
Select Radio > Frequency band / WLAN
mode.

Installation – Local network
18 P2260JH | 2019-05 Apex Tool Group
6
EN 9. Define channel and SSID:
Select AP > Channel/SSID.
Auto is not recommended. To select the
channel, please refer to 5 Concept 1 –
Local network, page 12.
10. Choose the network name so that it can be
unambiguously assigned. Note upper and
lower case.
Security settings:
Adjust the security settings according to the
requirements on the network.
11. Select Security.
12. Use the Apex Tool Group standard set-
tings:
-Authentication type: WPA2-PSK AES
-Pass phrase: 0736381254
13. Select Summary.
14. Save the changes with <Set Value> and
end the Basic Wizard.

Apex Tool Group P2260JH | 2019-05 19
Installation – Local network
6
EN
6.1.2 Setting up Phoenix FL WLAN 1100 access point
Please refer to the description in the scope of and the online help.
Minimum parameter setting
15. Define Admin password:
Change the login password to present
unauthorized access to the access point.
-Username: admin
-New password: …
(Apex Tool Group standard password:
123456)
After changing the IP address and the admin password, enter the new values for subsequent logins.
Parameter Value Comments
Country code Country (e.g. Ger-
many)
Select country in which the access point is in use.
IP address Example:
192.168.0.50
The IP addresses for the access point, controller, tool ands ser-
vice PC must be in the same subnet.
a) Either use the Apex Tool Group standard settings (IP
192.168.0.50) or enter an unassigned address.
b) For your own local networks, use the intended IP range
192.168.XXX.XXX.
Frequency
band
2.4 GHz or 5 GHz Depending on the network structure, select a 2.4 GHz or a
5 GHz network.
SSID LiveWire001 Choose the network name so that it can be unambiguously
assigned. Note upper and lower case.
Channel 1–13 or 36–140 Auto is not recommended.
Please refer to 6 Installation – Local network, page 14 for the
assignment of channels.
Not regional regulations when choosing the channel!
Security Various security systems are available for use.
Choose a system according to your own requirements.
Admin pass-
word
The Apex Tool Group default password for logging in to the
access point is: 12345678.
Change this password to protect the access point against
unauthorized access.

Installation – Local network
20 P2260JH | 2019-05 Apex Tool Group
6
EN Setting the IP address with IP Assign
1. Download the program IPAssign (see Phoenix Download Center)
2. Start the program IPAssign.
3. Press <Continue>.
4. Activate Show only Phoenix Contact devices
to search the network for the MAC address of
the access point.
5. Select the MAC address of the access point
(printed on cover).
6. Confirm selection with <Continue>.
7. Overwrite the IP address assigned by the
plant with your own. Apex Tool Group stan-
dard settings: 192.168.0.50
8. Confirm the new IP address with <Continue>.
→ The IP address is accepted.