DiamaPro Systems SVX3-A User manual

OWNER’S MANUAL
SVX3-A
INDUSTRIAL VACUUM
USER & MAINTENANCE BOOK
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

1. INTRODUCTION
This user and maintenance manual will set out the guidelines and proce-
dures that must be followed by those operating this equipment in order to
guarantee:
• Operators’ safety
• Correct use of the machine
• Optimum performance
IT IS NECESSARY THAT THE AUTHORIZED PERSON-
NEL AND MACHINE OPERATOR HAVE READ AND
UNDERSTOOD THE MANUAL BEFORE USING THE
MACHINE.
Due to the importance of this information, we recommend that the
operator:
• Always keeps this manual close at hand for easy consultation
• Keeps the manual in a safe place in order to prevent loss or damage
• Asks the manufacturer/supplier for a replacement copy in case of loss or
damage
• Supplies this manual and the manufacturer’s details together with the
machine if it is sold to a third party
The manufacturer reserves the right to update its products and manuals
and is not required to provide updated versions of the them.
2. WARRANTY
DiamaPro SVX model vacuums are warranted to be free from manufactur-
ing defects in normal service for a period of one or two years from the date
of purchase by the original consumer purchaser. Component manufac-
turers oer separate warranty periods. Call 800-622-2048 for complete
information.
DiamaPro System’s obligation under this warranty is expressly limited to
the replacement of such part or parts as inspection shall disclose to have
been defective.
This warranty does not apply to defects caused by damage, unreasonable
use, faulty repairs made by others or defects caused by failure to provide
reasonable maintenance.
Further, the warranty is void if the product, or any of its components, is
altered or modied by the consumer or if the product is used in an inappro-
priate manner or with equipment not recommended by the manufacturer.
Wear items are not covered under warranty: examples include: belts,
wheels, casters, bearings, cart wheels, lters, wear pads, spark plugs,
hoses, wands and squeegees, motors, etc.
To qualify for warranty coverage, DiamaPro SVX vacuums must be regis-
tered within 30 days of purchase. Registration can be completed online at
www.DiamaProSystems.com.
To request your warranty service you MUST send a written request to:
DiamaPro Systems
P.O. Box 19946
Charlotte, NC, 28219
including the manufacturing details that can be found on a plate tted
inside your machine together with a copy of the invoice.
The warranty is invalid under the following conditions:
• Improper use of the machine or total or partial failure to comply with the
contents of this manual
• Any part of the vacuum cleaner is altered or modied in any way
• Incorrect electrical installation
• If the laws in the country of use are not respected
• Inadequate maintenance
• The machine has not undergone routine maintenance as specied in this
manual
• Use of spare parts that are not produced by DiamaPro or not specically
indicated for the model in use
• Partial or total failure to comply with the instructions given in this manual
3. UNINTENDED USE
• Do not use the machine for sucking up liquid material
• Do not use the machine or expose the machine to water, rain, or rain like
environments
• Do not use the machine with improper extension cords or extension cords
of improper length
4. MACHINE DATA
4.1 TECHNICAL DATA PLATE
Every DiamaPro machine carries a registration plate showing essential
details that are necessary when contacting the supplier/manufacturer for
advice, suggestions or information on spare parts. The following details are
included on the plate:
• Manufacturer
• Model
• Supply voltage
• Installed rated power
• CE symbol (built in compliance with Machinery Directive 2006/42/EEC)
4.2 SAFETY DEVICE
The vacuum cleaner has been manufactured in compliance with all legal
standards for the operator’s safety.
• All metal components are grounded to eliminate shock or electrostatic
discharge, including the exible suction hose that is properly grounded.
Also in this regard the choice of a suitable exible suction hose allows to
eliminate this risk on the hose length that goes from the use area to the
vacuum cleaner.
• The brakes tted onto the anterior pivoting casters safely x the machine
in its place of use where there may be a risk of movement due to uneven
oor surfaces or other particular working conditions.
BEFORE USING THE MACHINE CHECK THAT THE
MACHINE HAS NOT SUFFERED ANY SHOCKS OR
DAMAGES DURING THE TRANSPORT THAT CAN
AFFECT THE OPERATION OF THE ABOVE DEVICES
5. PERFORMANCE TOLERANCES
The performance of the machine may vary based upon environmental
factors such as temperature, air pressure, humidity, etc.
6. SAFETY PROVISIONS
• Carefully read the instructions in this manual before starting, using, ser-
vicing or operating the vacuum cleaner
• Check that the vacuum cleaner hasn’t been damaged in any way
• Never turn on the machine if it is faulty or if you suspect it is faulty
• Check that the switch isn’t worn or damaged
• Do not approach the suction intake of the machine with unfastened or
broken garments that could easily be sucked into the machine
• Check that the lters are present and ecient
• Make sure that the lters are installed correctly and in full working order,
always observing the regulations in force in the workplace
• Do not carry out repairs without the manufacturer’s authorization
• Never use gasoline, solvents or other ammable liquids for cleaning; only
proper detergents should be used for cleaning
• Never move the machine by pulling the power cable or exible hose
• Never direct the opening of the machine or the exible tube towards
people or animals
• Protect the machine from the rain
• Check that the machine is connected to a power source with the correct
voltage indicated on the registration plate
• Make sure that the power cable has no wear or damage. If replacing
the cable, always replace it with another of the same specications as
the original one: cables that are not approved or of inferior quality may
overheat and cause serious injury to the user
• Make sure that the machine is connected to an appropriate power source
in full working order (check the presence of a fully functional grounding
socket)
• Repairs must only be carried out by authorized personnel and only when
the machine is turned o and disconnected from the power source
• Never allow unauthorized personnel to use the machine
• Make sure that all safety devices are in full working order before turning
on the machine
• Never cover the vacuum cleaner during use

7. INSTALLATION
7.1 DELIVERY AND HANDLING
All machines are carefully tested and checked by DiamaPro before
delivery. The machine is transported inside a protective box or wrapped
in a protective lm that allows the courier to see the item during transport
and is securely xed to a pallet. If any part of the machine is not intact or
has been damaged during transport, le an immediate complaint with the
courier. Parts that have been damaged or broken due to incorrect transport
or handling of the machine will not be recognized by the manufacturer’s
warranty. The machine must be lifted and moved using a forklift truck in
accordance with the relevant safety regulations in force in the workplace
7.2 CHECK THE PROPER ELECTRICAL
CONNECTION
Connect the industrial plug to the power cable and connect the plug to a
socket that has the same amp rating and is protected by a line-isolating
switch.
8. PERIODICAL MAINTENANCE
Maintenance and cleaning operations must ALWAYS be carried out when
the vacuum is turned o and disconnected from the power source. No
particular measures must be taken for the maintenance, cleaning or lubri-
cation of the suction unit. However, it is important to remember that correct
use and servicing are essential if the safety and eciency of the vacuum
are to be guaranteed.
To ensure regular and constant operation and to prevent the warranty from
becoming void, always use genuine DiamaPro spare parts when repairs
are needed.
8.1 BEFORE TURNING ON AND TURNING OFF
EVERY DAY
• Visually check that the suction hose has not been damaged in any way (it
must not be damaged, torn, crushed)
• Check that the electrical switches are in full working order and are not
damaged in any way
• Check the level of waste inside the main barrel N.B. Empty the main
barrel if you are using an DiamaPro model empty the main barrel
• Check that the suction hose has not been damaged in any way
• Check that the motor head is correctly positioned on the lter chamber
and that the latter is correctly placed on the main barrel
• If the vacuum cleaner is moved, ensure that the power voltage of the play
in this new location corresponds to the one on the technical data plate
8.2 AT EVERY 50 HOURS OF OPERATION
• Check the condition of the primary lter: it must not have tears, holes or
other damage: in this case replace it (see 14.)
• Check that the technical data plate is legible and not damaged in any
way: contact the manufacturer for a replacement if necessary
9. PRODUCT DISPOSAL
Dispose of the machine and any accessories according to the legislation
of the state/country. To avoid aecting the environment or your health or
the health of others it is recommended to separate the machine from other
waste, and if necessary properly recycle it.
10. DESCRIPTION
1. SUCTION UNIT
2. ON-OFF SWITCH
3. FORCED FILTER
CLEANING BUTTON
4. ACCESSORIES CONNECTION
5. WHEELS WITH BRAKE
6. SOCKET
7. BAG
11. MOUNTING OF PARTS
Connect one end of the exible hose to the desired accessory and the
other with the camlock mounted on the lter chamber.
(See the accessories sheet)
1
2
3
4
5
6
7

I
0
1
12. USING THE VACUUM CLEANER
I - 3 Motors switch ON
O - Switch OFF
13. FILTER REPLACEMENT
14. TROUBLESHOOTING
You can thus solve any problem that may occur.
Motors do not start.
uNo electrical voltage. uCheck cables, plugs and socket.
Suction capacity decreases slowly.
uFilter, nozzle, suction hose or suction pipe may be blocked.
uCheck, clean accessories. Clean lter.
Dust comes out during the vacuuming.
uFilter has not been fastened correctly or is defective.
uCheck to see if lter is sitting properly; replace if required.
1 - Close the bag with two
distanced bands.
2 - Cut the strip between the
two bands.
3 - Pull the Innity Bag end to
make a new bag.
15. COLLECTION BAG USE
The dust and the particles are collected in a bag placed in the container
under the hopper.
The Innity Bag system consists in a plastic tubular from which are ob-
tained 20/30 bags of dierent weights and dimensions.
Once nished or damaged, the tubular must be replaced by a new rell.
The operations below described must be carried out when machine is
turned o.
Before switching ON the vacuum be sure the
container is empty
1 32
2
Push for forced lters
cleaning
3
Socket
1. Disconnect and lift the head.
2. Remove the lter’s cylindrical
steel protection
(unscrewing the screws on the
edge)
3. Unscrew the wing nut and
remove the spring and washer
4. Replace the lter with a proper
one for the vacuum cleaner
in use
5. Install the new lter according to
the label on the bottom of the lter
• Washer with rubber part facing
the base of the
lter
• Spring
• Plastic wing nut
6. Mount the cylindrical protection,
then reconnect the head on the
ltering chamber

16. BAG REPLACEMENT
1- Cut the Innity Bag in order
to let it open.
2- Pull and rotate the retaining pins
of the Innity bag container in order
to unfasten them.
3- Remove the Innity Bag container and
any waste.
4- Insert the new Innity Bag with the inner
part facing upwards.
5- Cut and remove the Innity Bag closing bands.
7- Pull the outer part of the bag to
create a new one.
8- Insert the container with the
Innity Bag.
9- Pull and rotate the retaining pins
and insert them into their seats.
10- Pull the bag and place at the
edge the band to create a new
one. If necessary use two bands.
6- Keep the inner part of the bag
inside the container and pull it up to
the lower edge.

17. ELECTRIC DIAGRAMS

17. ELECTRIC DIAGRAMS

18. SPARE PARTS
No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
49
50
Part No.
SVX-UHC3A
SVX-BOARD-110
SVX-SPR
SVX-HC3A
SVX-SPRS
SVX-SPS3A
SVX-VM-BY-PASS
SVX-SW-135X109X4
SVX-GASKET
SVX-SPH3A
SVX-CABLE-BUSHING
SVX-SM-FLANGE
SVX-WASHER-6HA1
SVX-HOLDER-3A-HEPA
SVX-3A-HEPA
SVX-KNOB-STOPPER
SVX-FIL-PRESS-SPRING
SVX-FIL-PROTECTION
SVX-SUCT-MANI-CLEAN
SVX-SUCT-MANI-GASKET
SVX-SHAKER-120V
SVX-GASKET3A-460
SVX-BC3M
SVX-M-HOLDER-AUTO
SVX-CABLEGLAND-PG7
SVX-M8X95
SVX-FOAMHOLDER-3A
SVX-MVH
SVX-VAL-SPRING
SVX-MOTOR-110
SVX-MR3A
SVX-RTBS
SVX-CABLEGLAND-110V
SVX-FILMCAPACITOR-A
SVX-CABLESTOPPER
SVX-Switch-Purge
SVX-Switch-On/OFF
SVX-CABLE-3GX10
SVX-RINGFITTING-A
SVX-WASHER-6HA2
SVX-ZPSRS-A
SVX-VPW-3A
SVX-S14K250
SVX-HFB-A
SVX-HANDLE-RED-A
Description
UPPER HEAD COVER (TOP) SVX3A
ELECTRONIC BOARD 110V
SOUND PROOFING RING 60 D.100X10 (FOR AUTOMATIC MODELS ONLY)
HEAD COVER (MIDDLE) SVX3A
SOUND PROOFING RING STRIP 50X10X1250
SOUND PROOFING SPONGE (FOR SVX3A)
VALVE MOTOR BY-PASS
VALVE HOLDER SPONGE (FOR SVX3A)
GASKET L
SOUND PROOFING HOLDER 3 MOTORS COVER
CABLE BUSHING 60
SUCTION MANIFOLD FLANGE (AUTOMATIC MODELS ONLY)
WASHER (AUTOMATIC MODELS ONLY)
FILTER HOLDER SHAFT (SVX3A ONLY)
HEPA FILTER - (FOR SVX3-A ONLY, 3 PER UNIT)
PLASTIC KNOB FILTER STOPPER
FILTER PRESSURE SPRING
FILTER PROTECTION 150 H 285
SUCTION MANIFOLD
SUCTION MANIFOLD GASKET
SHAKER 120V 60HZ
SUCTION HEAD GASKET (FOR SVX3A & TVX MODELS)
BASE COVER SVX3A
MOTOR HOLDER (FOR AUTOMATIC MODELS)
CABLE GLAND WITH TIGHTENING NUT (AUTOMATIC ONLY)
CENTRAL SPACER (FOR SVX3A)
FOAM HOLDER (FOR SVX3A)
MOTOR VALVE HOLDER
VALVE SPRING
MOTOR
MOTOR RETAINER (BOTTOM) SVX3A
RED TERMINAL BLOCK SCREW
CABLE GLAND
FILM CAPACITOR (FOR AUTOMATIC MODELS ONLY)
CABLE STOPPER (ALL MODELS)
PUSH BUTTON SWITCH WITH CUFF (FOR SVX3-A & SVX2-A, 1 PER UNIT)
16 AMP SWITCH WITH CUFFS (1 FOR AUTOMATIC UNIT / 2 FOR SVX3-M / 3 FOR SVX3-M)
CABLE
RING FITTING (FOR AUTOMATIC MODELS ONLY)
WASHER (AUTOMATIC MODELS ONLY)
ZINC PLATED SEALING RING STRUT
VIBRATOR POWER WIRE (FOR SVX3A)
VARISTOR (AUTOMATIC MODELS ONLY)
HANDLE FIXING BRACKET (FOR AUTOMATIC MODELS ONLY)
RED HANDLE (FOR AUTOMATIC MODELS ONLY)
Qty.
1
1
3
1
1
1
3
3
6
1
3
3
6
3
3
3
3
3
3
3
6
1
1
3
3
1
1
3
3
3
1
1
1
1
1
1
1
1 (33’)
3
6
3
3
3
4
2

18. SPARE PARTS
No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
49
50
51
Part No.
SVX-UHC3A
SVX-BOARD-230
SVX-SPR
SVX-HC3A
SVX-SPRS
SVX-SPS3A
SVX-VM-BY-PASS
SVX-SW-135X109X4
SVX-GASKET
SVX-SPH3A
SVX-CABLE-BUSHING
SVX-SM-FLANGE
SVX-WASHER-6HA1
SVX-HOLDER-3A-HEPA
SVX-3A-HEPA
SVX-KNOB-STOPPER
SVX-FIL-PRESS-SPRING
SVX-FIL-PROTECTION
SVX-SUCT-MANI-CLEAN
SVX-SUCT-MANI-GASKET
SVX-SHAKER-230V
SVX-GASKET3A-460
SVX-BC3M
SVX-M-HOLDER-AUTO
SVX-CABLEGLAND-PG7
SVX-M8X95
SVX-FOAMHOLDER-3A
SVX-MVH
SVX-VAL-SPRING
SVX-MOTOR-230
SVX-MR3A
SVX-RTBS
SVX-CABLEGLAND-PG16
SVX-FILMCAPACITOR-A
SVX-CABLESTOPPER
SVX-Switch-Purge
SVX-Switch-On/OFF
SVX-CABLE-3GX6
SVX-RINGFITTING-A
SVX-WASHER-6HA2
SVX-ZPSRS-A
SVX-VPW-3A
SVX-S14K250
SVX-HFB-A
SVX-HANDLE-RED-A
SVX-PLUG-220
Description
UPPER HEAD COVER (TOP) SVX3A
ELECTRONIC BOARD 230V
SOUND PROOFING RING 60 D.100X10 (FOR AUTOMATIC MODELS ONLY)
HEAD COVER (MIDDLE) SVX3A
SOUND PROOFING RING STRIP 50X10X1250
SOUND PROOFING SPONGE (FOR SVX3A)
VALVE MOTOR BY-PASS
VALVE HOLDER SPONGE (FOR SVX3A)
GASKET L
SOUND PROOFING HOLDER 3 MOTORS COVER
CABLE BUSHING 60
SUCTION MANIFOLD FLANGE (AUTOMATIC MODELS ONLY)
WASHER (AUTOMATIC MODELS ONLY)
FILTER HOLDER SHAFT (SVX3A ONLY)
HEPA FILTER - (FOR SVX3-A ONLY, 3 PER UNIT)
PLASTIC KNOB FILTER STOPPER
FILTER PRESSURE SPRING
FILTER PROTECTION 150 H 285
SUCTION MANIFOLD
SUCTION MANIFOLD GASKET
SHAKER 230V 50HZ
SUCTION HEAD GASKET (FOR SVX3A & TVX MODELS)
BASE COVER SVX3A
MOTOR HOLDER (FOR AUTOMATIC MODELS)
CABLE GLAND WITH TIGHTENING NUT (AUTOMATIC ONLY)
CENTRAL SPACER (FOR SVX3A)
FOAM HOLDER (FOR SVX3A)
MOTOR VALVE HOLDER
VALVE SPRING
MOTOR
MOTOR RETAINER (BOTTOM) SVX3A
RED TERMINAL BLOCK SCREW
CABLE GLAND
FILM CAPACITOR (FOR AUTOMATIC MODELS ONLY)
CABLE STOPPER (ALL MODELS)
PUSH BUTTON SWITCH WITH CUFF (FOR SVX3-A & SVX2-A, 1 PER UNIT)
16 AMP SWITCH WITH CUFFS (1 FOR AUTOMATIC UNIT / 2 FOR SVX3-M / 3 FOR SVX3-M)
CABLE
RING FITTING (FOR AUTOMATIC MODELS ONLY)
WASHER (AUTOMATIC MODELS ONLY)
ZINC PLATED SEALING RING STRUT
VIBRATOR POWER WIRE (FOR SVX3A)
VARISTOR (AUTOMATIC MODELS ONLY)
HANDLE FIXING BRACKET (FOR AUTOMATIC MODELS ONLY)
RED HANDLE (FOR AUTOMATIC MODELS ONLY)
50AMP DISTRIBUTION BOX
Qty.
1
1
3
1
1
1
3
3
6
1
3
3
6
3
3
3
3
3
3
3
6
1
1
3
3
1
1
3
3
3
1
1
1
1
1
1
1
1 (33’)
3
6
3
3
3
4
2
1

19. HOPPER ASSEMBLY

20. FRAME ASSEMBLY

21. ACCESSORIES
No.
1
2
3
4
5
Part No.
SVX-WAND-2
SVX-FLOORTOOL
SVX-ANTISTATIC-CUFF
SVX-HOSE-ANTISTATIC-2-NC
SVX-SQUEEGEE-BLADES
Description
STEEL WAND FOR FLOOR TOOL
WET/DRY PLASTIC FLOOR TOOL
SOFT CUFF FOR ANTI STATIC HOSE
2” ANTISTATIC HOSE
BLADE SET FOR FLOOR TOOL 15-1/2 X 17-1/4
Qty.
1
1
2
1
1

DiamaPro Systems®
3343 Peachtree Road NE
Suite 145 #24
Atlanta, GA 30326
470-977-2323
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