Diamatic BMG-780 ULTRAPRO User manual

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Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes
SERVICE MANUAL
BMG-780 ULTRAPRO
VERSION 1.0

2
Index
Tools 03
Spare parts 04
Electric schedules
E06867 / 3x 400V / 15kW / frequency drive 24
E06867/UL230 / 3x 230V / 15kW / frequency drive 35
E06867/UL480 / 3x 480V / 15kW / frequency drive 44
Fault diagnose frequency drive 53

3
1. Tools
Diamag grinding wings
Diamag polishing dots
Part number
Description
Remarks
BG707301
Diamag wing red box 9 pieces 18/20
For hard concrete
BG707302
Diamag wing red box 9 pieces 30/40
For hard concrete
BG707303
Diamag wing red box 9 pieces 60/80
For hard concrete
BG707304
Diamag wing red box 9 pieces 120/150
For hard concrete
BG707311
Diamag wing green box 9 pieces 18/20
For medium concrete
BG707312
Diamag wing green box 9 pieces 30/40
For medium concrete
BG707313
Diamag wing green box 9 pieces 60/80
For medium concrete
BG707314
Diamag wing green box 9 pieces 120/150
For medium concrete
BG707321
Diamag wing blue box 9 pieces 18/20
For soft concrete
BG707322
Diamag wing blue box 9 pieces 30/40
For soft concrete
BG707341
Diamag wing black box 9 pieces
For hard concrete/coatings
BG200995/set
Wing PCD 1 x 1 (9 pieces)
For removing coatings
BG200997/set
Wing PCD split (9 pieces)
For removing coatings
BG200999/set
Wing PCD 2 x ¼ (9pieces)
For removing coatings
E07240
Diamag 240mm adapter plate
E06447
Diamag adapter plate for polishing dots
E06862/set
Bush hammer set (9 pieces)
BG300109
Star wheel cutters
E07455
Cutter plate 240 complete with bush hammer tools
E0300117
Cutter plate 240mm complete with star wheel cutters
Part number
Description
Remarks
BG200982
Dry polish dot black #100
<180kg head pressure
BG200983
Dry polish dot blue #200
<180kg head pressure
BG200984
Dry polish dot red #400
<180kg head pressure
BG200985
Dry polish dot white #800
<180kg head pressure
BG200986
Dry polish dot yellow #1500
<180kg head pressure
BG200987
Dry polish dot green #3000
<180kg head pressure
BG7170100
Diamag dry polishing dot black #100 (9 pieces)
>150kg head pressure
BG7170200
Diamag dry polishing dot blue #200 (9 pieces)
>150kg head pressure
BG7170400
Diamag dry polishing dot red #400 (9 pieces)
>150kg head pressure
BG7170800
Diamag dry polishing dot white #800 (9 pieces)
>150kg head pressure
BG7171500
Diamag dry polishing dot yellow #1800 (9 pieces)
>150kg head pressure
BG7173000
Diamag dry polishing dot green #3000 (9 pieces)
>150kg head pressure
BG7110050
Diamag wet polishing dot orange #50 (9 pieces)
BG7110100
Diamag wet polishing dot black #100 (9 pieces)
BG7110200
Diamag wet polishing dot blue #200 (9 pieces)
BG7110400
Diamag wet polishing dot red #400 (9 pieces)
BG7110800
Diamag wet polishing dot white #800 (9 pieces)
BG7111800
Diamag wet polishing dot yellow #1800 (9 pieces)
BG7113000
Diamag wet polishing dot green #3000 (9 pieces)

4
Spare parts
Frame complete

5
Item
Part number
Description
Remarks
Qty.
1
Knob M10x25
2
2
E11229/RD
Steerhandle
1
3
E12375
Main handle
1
4
M5x16 Countersunk head screw
4
5
E12404
Hinge
2
6
E11537
Distance plate
2
7
E11536
Bonnet
1
8
M5x16 Hexagon Socket Head
14
9
M5 Spring Lock Washer
20
10
M5 washer
20
11
M5x20 Hexagon Socket Head
6
12
E12274
Front cover Diamatic
1
13
BE1068
Spring gland M20x30
1
14
Low nut M20
1
15
M12x45 Bolt
2
16
M12 Ø32-Washer
2
17
E11542
Tilting support
1
18
E11543
Mounting bush
2
19
M12 Washer heavy
2
20
M12 Plastic Insert Nut
8
21
999-9154
Pipe clamp (set) 20mm
1
22
E12341
Hose connection 75mm
1
23
E12407
Electro box cover
1
24
E12366
Electro box
1
25
E10558
Hinge
3
26
E12289
RH electro box side plate Diamatic
1
27
E12268
MKII frame
1
28
M12 Nut
6
29
M12 Spring Lock Washer
6
30
M12x40 Bolt
6
31
M12 Washer
18
32
E12319
Wheel 305mm
2
33
E11558
Wheel axle right
1
34
M5x8 Hexagon Socket Head
4
35
E06893_RD
780PRO logo RED
2
36
E11121
Hinge bolt
2
37
E11559
Wheel axle left
1
38
E01492
Megi bush
2
39
E11119
Spring lock 5mm
2
40
M12x40 Hexagon socket head
6
41
E12288
Front support grinders
1
42
E11529
LH electro box side plate Diamatic
1

6
Handle complete

7
Item
Part number
Description
Remarks
Qty.
65
E12380
Keypad cover
1
66
E06446
Magnet
2
67
E12375
Handle
1
68
E12404
Hinge
1
69
Emergency stop
1
70
999-9156
Pipe clamb 35mm
4
71
M6x50 Hexagon socket head
4
72
M5x30 Hexagon socket head
2
73
BG11760
Deadman switch
1
74
M5x10 hexagon bolt
1
75
M5 Spring lock washer
5
76
M5 Washer
5
77
E11226
Deadman switch cover
1
78
BE0712
Wire rope clamp 8mm DIN741_555
1
79
E11227
Unlocking handle
1
80
E10388
Tension spring
1
81
M10x30 Hexagon Socket Head Cap
1
82
M10 Washer
2
83
E10380
Push strip
1
84
E12379
Cover plate
1
85
E12369
Keypad
1
86
M5x15 hexagon bolt
4
87
BE0566
Snap hook
2
88
E07008
Chain for dusthose
1
89
M10x50 hexagon bolt
1
90
E11284
Baal attachment
1
91
E11222
Hose arm
1
92
E11557
Cover steer handle
1
93
M8x40 eye bolt
1
94
E11220
Locking axle
1
95
E09237
Spring 14,8x64x2,0
2
96
E10556
Spring axle
2
97
E12282
Axle steer handle
1

8
Machine complete

9
Item
Part number
Description
Remarks
Qty.
105
BG005847
Protection cap
1
106
BG11924
Upper belt
1
107
BG11899-1/RD
Motor 230V/480V
1
108
BE0654
M8x16 set screw
DIN 916
4
109
BG007808_2
Coupling upper part
1
110
BE0656
M14x140 hexagon socket head bolt
DIN 912
3
111
BG007810
Flange motor seat
1
112
BG007811
Motor seat
1
113
BG005844
Coupling plastic star
1
114
BG007808_1
Coupling under part
1
115
BE0188
M6x25 hexagon socket head bolt
1
116
BG11829
V-seal
1
117
BE0635
M8x110 hexagon socket head bolt
DIN 912
6
118
BG007839-2
Protection cover
1
119
BE0642
M6 8x8hex.socket head shoulde screw
4
120
M6x20 Hexagon Socket Head
4
121
M6 Washer
4
122
E04551
Plastic cup
1
123
E06897
Slide strip
3,0mtr
124
E11508
Tightening steel strip
1
125
E11507
Rubber seal of floating shroud
1
126
BG-BRUSH 20MM
Brush for floating shroud
2,5mtr
127
E11504
Floating shroud BMG-780
1

10
Upper drive

11
Item
Part number
Description
Remarks
Qty.
135
BE0631
M8x40 hexagon socket head bolt
DIN 7984
4
136
BG007866
Contra pulley
1
137
BG007809-1
Motorplate compl
1
138
BE0443
M10x25 hexagon socket head bolt
1
139
BG005860
Upper tensioner
1
140
E12358
Holder with Ø18
2
141
BG007838
Motor housing
1
142
BG007867
Centre pulley
1
143
BG11980
Middle belt
1
144
BG005834
Lower plate upper drive
1
145
BG005807
Ring
1
146
BG007804
Flange
1
147
BE0350
M6x10 hexagon head screw
8

12
Lower drive

13
Item
Part number
Description
Remarks
Qty.
155
BE0617
M6x50 countersunk screw
DIN 7991
2
156
BG11849
V-seal
1
157
BG007814
Ring
1
158
BG007827
Cover
4
159
BE0198
M12x30 hexagon socket head bolt
DIN 912
5
160
BE0189
M6x30 hexagon head bolt
DIN 933
15
161
BE0502
M6x25 countersunk screw
DIN 7991
6
162
BE0030
M8x25 hexagon head bolt
DIN 933
2
163
BG007822-1
Housing complete
1
164
BG007832
Tensioner plate
1
165
BE0122
M14x75 hexagon head bolt
DIN 933
2
166
BG007868
Drive pulley
1
167
BG007869
Pulley
3
168
BG11866
Lower belt
1
169
BG007865
Lower tensioner
1
170
BG007824
Lower plate
1
171
BG007850
Inspection cover
2
172
BE0082
M8x12 hexagon socket head bolt
DIN 912
6
173
BE0035
M6x16 hexagon socket head bolt
DIN 912
18
174
BG0007826
Ring
4
175
BE0189
M6x30 hexagon head bolt
DIN 933
20
176
BE0502
M6x25 countersunk screw
DIN 7991
4
177
BG11797
V-seal
3

14
Contra pulley BG007866
Item
Part number
Description
Remarks
Qty.
185
BG005803
Belt pulley
1
186
BE0109
Key 8x7x20
DIN 6885A
1
187
BE0076
Retaining ring for shaft Ø25
DIN 471
1
188
BG005802
Bearing house
1
189
BE0077
Retaining ring for bore Ø52
DIN 472
4
190
222-2331-E
Bearing
2
191
BG007801
Axle
1
192
BE0657
Key 8x7x50
DIN 6885A
1
193
BG007805
Pulley
1

15
Centre pulley BG007867
Item
Part number
Description
Remarks
Qty.
200
BG007812
Sprocket
1
201
E03703
V-seal
1
202
BG007806-1
Pulley
1
203
E01490
Bearing
1
204
E03993
Retaining ring for bore Ø90
DIN 472
1
205
BE0126
Retaining ring for shaft Ø50
DIN 471
1

16
Drive pulley BG007868
Item
Part number
Description
Remarks
Qty.
210
BE0107
Retaining ring for bore Ø80
DIN 472
2
211
BG11933
Bearing
1
212
BG007815
Bearing house
1
213
BE0256
Key 8x7x30
DIN 6885A
1
214
BG007818
Axle
1
215
BE0658
Key 12x8x35
DIN 6885A
1
216
BG11867
Pulley
1
217
BG11868
Taperlock
1
218
BG007817
Bearing house
1
219
BG11871
Bearing
1
220
BE0607
Retaining ring for shaft Ø40
DIN 471
4

17
Pulley (3x) BG007869
Item
Part number
Description
Remarks
Qty.
225
BG11887
Bearing
1
226
BG007819
Bearing house
1
227
BE0607
Retaining ring for shaft Ø40
DIN 471
4
228
BG11889
Taperlock
229
BG11888
Pulley
230
BG007817
Bearing house
231
BG11871
Bearing
232
BG007816
Axle
233
BE0659
Key 12x8x45
DIN 6885A
1

18
Upper tensioner BG005860
Item
Part number
Description
Remarks
Qty.
240
BE0074
Retaining ring for shaft Ø20
DIN 471
1
241
222-2245
Bearing
2
242
BG005830
Axle for tensioner
1
243
BG005831
Tension plate
1
244
BE0130
M10x25 countersunk screw
DIN 7991
1

19
Lower tensioner BG007865
Item
Part number
Description
Remarks
Qty.
250
BE0074
Retaining ring for shaft Ø20
DIN 471
2
251
BG11884
Bearing
2
252
BG007836
Pulley
1
253
BG007837
Axle tensioner
1
254
BE0458
M8x25 countersunk screw
DIN 7991
2
255
BG007833-1
Tensioner
1

20
Buffer plate for surface preparation (3x)