Dickey-John PM300E User manual

PM300E and PM332E Planter Monitors
11001-1423-200710
i
TABLE OF CONTENTS
Safety Notices...................................................................................................... 1
Introduction.......................................................................................................... 3
System Overview............................................................................................................... 3
Specifications..................................................................................................................... 5
Major Features ..................................................................................................... 7
Performance ...................................................................................................................... 7
Console/Display................................................................................................................. 7
Compatibility ...................................................................................................................... 7
User Aid............................................................................................................................. 7
Installation............................................................................................................ 9
Standard Mounting Bracket ............................................................................................... 9
Installing Console Harnesses .......................................................................................... 10
Installing Implement Harness and Sensors ..................................................................... 11
Key Functions.................................................................................................... 13
On/Off Key....................................................................................................................... 13
Alarm Cancel Key............................................................................................................ 13
Enter Key......................................................................................................................... 13
Escape Key...................................................................................................................... 13
Up and Down Arrow Keys................................................................................................ 13
Left and Right Arrow Keys............................................................................................... 14
Editing Screen Fields....................................................................................................... 14
Main Menu Screen ............................................................................................. 15
Monitor Setup .................................................................................................................. 15
Planter Configuration....................................................................................................... 16
Number of Rows ............................................................................................................................. 16
Row Spacing................................................................................................................................... 16
Row SetUp (Auto Assigned) ........................................................................................................... 17
Ground Speed Calibration ............................................................................................... 18
Manual Ground Speed Constant Entry........................................................................................... 19
Help Card......................................................................................................................... 19
Advanced SetUp ................................................................................................ 21
Display & Service............................................................................................................. 21
Service Screen................................................................................................................................ 21
Security ........................................................................................................................................... 22
Limits Setup (Population) (Optional)................................................................................ 23
Target Population............................................................................................................................ 23
Hi Population/Low Population......................................................................................................... 24
Population Adjustment .................................................................................................................... 24
Population Response Rate ............................................................................................................. 24
Accessory Setup (Optional)............................................................................................. 25
Units of Measurement, Backlighting, and Alarm Volume Control ................................................... 26
Auxiliary Modes ................................................................................................. 27
Speed Area Mode............................................................................................................ 27
Seed Count Mode............................................................................................................ 27

PM300E and PM332E Planter Monitors
11001-1423-200710
ii
TABLE OF CONTENTS
Operate Mode .................................................................................................... 29
Operate Screen Setup..................................................................................................... 29
Customizing the Upper Parameter Window .................................................................... 29
Changing Graphic or Text Icons...................................................................................................... 30
Changing Planting Parameters........................................................................................ 31
Available Planting Parameters ........................................................................................................ 31
Average Population......................................................................................................................... 31
Minimum/Average/Maximum Population......................................................................................... 31
Population Row Scan...................................................................................................................... 31
Average Spacing............................................................................................................................. 31
Minimum/Average/Maximum Spacing............................................................................................. 32
Spacing Row Scan .......................................................................................................................... 32
Seeds per Distance ......................................................................................................................... 32
Minimum/Average/Maximum Seeds per Distance........................................................................... 32
Seeds per Distance Row Scan........................................................................................................ 32
Field Area 1 ..................................................................................................................................... 32
Field Area 2 ..................................................................................................................................... 32
Total Area........................................................................................................................................ 32
Speed .............................................................................................................................................. 33
Area per Hour.................................................................................................................................. 33
Fan .................................................................................................................................................. 33
Shaft................................................................................................................................................ 33
Flow................................................................................................................................................. 33
Customizing the Lower Parameter Window .................................................................... 34
Alarms ................................................................................................................ 35
Hopper Level................................................................................................................... 35
Row Failure ..................................................................................................................... 35
All Rows Failure............................................................................................................... 36
Hi/Low Population Warning............................................................................................. 37
Fan Speed Low/Hi Limit Warning.................................................................................... 37
Shaft Speed Low/Hi Limit Warning.................................................................................. 38
Flow Low/Hi Limit Warning.............................................................................................. 38
Failed Ground Speed Sensor.......................................................................................... 39
Battery Hi/Low................................................................................................................. 39
Self-Test Failure.............................................................................................................. 40
High Ground Speed Exceeded (Optional)....................................................................... 40
Troubleshooting................................................................................................ 41
Connector Pinouts ............................................................................................ 45
Warranty.............................................................................................................. 47

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
SAFETY NOTICES / 1
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to potential
hazards.
This Safety Alert Symbol identifies important safety
messages in this manual. When you see this
symbol, carefully read the message that follows. Be
alert to the possibility of personal injury or death.
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or serious
injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a
potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Use of the word CAUTION without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided,
may result in equipment damage.
!

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
2 / SAFETY NOTICES

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
INTRODUCTION / 3
INTRODUCTION
SYSTEM OVERVIEW
The DICKEY-john PM300E and PM332E Planter Monitors offer features to
monitor 16 and 32 rows respectively. The units monitor seed or fertilizer
rows, two hopper levels, and a frequency input (shaft, fan, or flow). The
monitors are compatible with DICKEY-john seed, flow, hopper level, and
gear sensors. The units store all configuration data in nonvolatile memory,
retaining information even when disconnected from power. Figure 1
provides an illustration of a generic console.
The monitors are designed to meet the custom needs of individual users.
The display can be configured to output a comprehensive set of planter
parameters. The user selects the type and number of parameters to be
monitored. Auto-scrolling and arrow key override are used to maintain
control of real-time information required by the user.
Figure 1
PM300E Monitor
PM300E
ENTER
ESCAPE

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
4 / INTRODUCTION
(Figure 2) depicts examples of various displays of locked and unlocked
screens. Unlocked screens require an authorized user with a password to
modify. Refer to the Operate Mode section for customizing screen displays
and Advanced Setup for using a password.
Figure 2
User-Definable Display Examples (Locked and Unlocked)
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
5,2
527,3
4,5 1
1 2 3 4 5 6 7 8 9
3,2
2,9
5,0
6
in
6
1 2 3 4 5 6 7 8 9
33,4
10
9
12,5
33,4
0,0
10 11 12 13 14 15 16 17 18
1 2 3 4 5 6
10
33,5
7 8 9 10 11 12
10
37,2
2 4 6 8
1 2 3 4 5 6
12,5
7 8 9 10 11 12
2
33,3
Graphic mode: average population,
speed, and field 1 area output with bar
graphs
Text mode: average spacing, spacing
scan and min/max/avg spacing output
with bar graphs
Min/max/avg population, population
row scan, avg speed spacing, and shaft
speed with gauges
Min/max/avg population and row scan
with blinking row symbols
Rows 2, 4, 6, 8 (above limit) alarm
screen
Row scan and average spacing with
blinking symbols and row 1 hi alarm
(alarm cancel returns user to operate
screen)

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
INTRODUCTION / 5
SPECIFICATIONS
Power 10.5–16 VDC, 5 A maximum
Operating temperature range -20°C to 70°C (-4°F to 158°F)
Storage temperature range -40°C to 85°C (-40°F to 185°F)
Size 18.4 cm W x 20.1 cm H x 4.3 cm D
(7.3" W x 7.9" H x 1.7" D)
Weight 4.4 lbs for 16-row PM300E system
4.8 lbs for 32-row PM332E system
*Weight includes console and attached
cables (battery power cable and signal
cable that extends to the drawbar).
Wire Harnesses The PM300E and PM332E include
integrated harnesses to supply the unit's
power (fused), ground speed input, and
sensor inputs (to drawbar). The connectors
are compatible with existing DICKEY-john
harnesses. DICKEY-john can supply
custom harnesses required for sensor
inputs.
Sensors Compatible with existing DICKEY-john
sensors
Standard mounting Rear attached horizontal or vertical
mounting bracket
Mounting bracket weighs 1.0 lb.
Contrast adjustment Automatic temperature compensation for
contrast
Dust and moisture resistant Cab installation only

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
6 / INTRODUCTION

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
MAJOR FEATURES / 7
MAJOR FEATURES
PERFORMANCE
• Planter monitoring of 16 row (PM300E) or 32 rows (PM332E)
• Monitoring of ground speed, two hopper levels, one frequency function
(fan, shaft, or flow)
• Easy and flexible configuration
• Three planting functions viewable during operation:
– Average Population
– Average Seed Spacing
– Average Seeds per Distance
– Population Row Scan
– Seed Spacing Row Scan
– Seed per Distance Row Scan
– Minimum, Maximum, Average Row Population
– Minimum, Maximum, Average Row Spacing
– Minimum, Maximum, Average Spacing per Distance
– Field Area 1
– Field Area 2
– Field Area 3
– Total Area
– Ground Speed
– Fan, Shaft, or Flow Frequency
• User-definable row information
– Bar graph
– Wiper gauge
– Symbols (failure mode)
– Symbols flashing proportional to seeding rates
CONSOLE/DISPLAY
• Large, user friendly keys
• Large text size for easy viewing
• Graphic labels
• Backlit graphic display for nighttime use
• Large, concise error messages displayed with audible alarm
• Metric or English units
COMPATIBILITY
• Compatible with DICKEY-john sensors
• Plug-in replacement for other DICKEY-john monitors
• Optional support of RS-232 based data logging
USER AID
•Helpcard

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
8 / MAJOR FEATURES

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
INSTALLATION / 9
INSTALLATION
The monitor is tested and inspected before shipping to ensure the unit is
fully operational and meets measurement specifications. Inspect for
damage that may have occurred during transit. Save all packing materials
until the inspection is complete. If damage is found, immediately file a claim
with the carrier and notify your DICKEY-john Sales Representative.
STANDARD MOUNTING BRACKET
NOTE: When mounted to a vertical
surface, a tie-wrap can be used
to secure the cables to the
bottom of the bracket.
Install the mounting bracket at the desired location using locally acquired
hardware. Install the console to the bracket by aligning the console mating
grooves with the bracket and sliding the console onto the bracket until the
snap engages.
Figure 3
Standard Mounting Bracket
The console must not obstruct the view of the operator or interfere
with the operation of the tractor.
To prevent damage to the console, be sure the snap fully engages
during installation.
Slide console
until snap
engages
Mount on vehicle
with locally acquired
hardware

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
10 / INSTALLATION
INSTALLING CONSOLE HARNESSES
Console harnesses are located at the bottom of the monitor. These include
power, ground speed sensor, and sensor inputs (rows, lift switch, two
hopper levels, and one frequency function [shaft/fan/flow]).
Figure 4
Console Harnesses
1. Route the power harness to a +12 V source near the battery if
possible.
2. Route the ground speed sensor harness connection to the RADAR,
Hall Effect, or GPS ground speed sensor.
3. Route the implement harness to the location of choice, typically near
the drawbar.
The harnesses must not obstruct movement of the operator or of
the moving parts of the tractor or implement. Take care when
routing harnesses to secure them at proper locations; provide
slack as needed to allow for movement.
Poor +12 V connections may cause intermittent console operation.
Be sure to connect the power harness to a clean, well-conditioned
source (direct battery connection is preferred).
+
Ground
Speed
Battery
PMXXX
ENTER
ESCAPE
ACCY
SETUP
DISPLAY
&
SERVICE
GROUND
SPEED
SETUP
LIMITS
SETUP
OPERATE
PLANTER
SETUP
SPEED
AREA
MODE
SEED
COUNT
MODE
Implement
(rows and accessories)
*
*PM300E does not have a second cable
PM332E has a 9-pin accessory cable

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
INSTALLATION / 11
INSTALLING IMPLEMENT HARNESS AND
SENSORS
The implement harness provides custom fit and functions required by the
implement. Each harness branch is labeled for location (row 1, row 2, etc.)
or sensor (lift switch) for routed connection. Some sensors may require
special adapters for connection.
Figure 5
Implement Harness/Sensors
1. Install sensors onto seed tubes using tie-wraps.
2. Route implement harness to the appropriate locations; provide slack
near moving parts to allow for movement. Attach harness to the
implement using tie-wraps.
3. Make sure the hitch connections will connect to the tractor connections
with the proper amount of slack for implement movement.
The harnesses must not obstruct moving parts of the tractor or
implement. Take care when routing harnesses to retain them at
proper locations with adequate slack for movement.
Row
1
Row
2
Row
3
Row
4
Row
5
Row
6
Row
7
Row
8
Implement connector(s)
rows and accessories
Seed sensors

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
12 / INSTALLATION

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
KEY FUNCTIONS / 13
KEY FUNCTIONS
Refer to (Figure 1) for key placement.
ON/OFF KEY
The On/Off key activates the unit. During power up, the monitor performs
internal self-tests, illuminates the display, sounds the alarm, and determines
which sensors are connected to the system. Pressing and holding the key
for one second when the power is ON will turn the power OFF, independent
of the screen being displayed.
ALARM CANCEL KEY
During normal operation, selecting the Alarm Cancel key acknowledges
the alarm condition displayed on the screen. Active row alarms are reset
after an ALL ROWS FAILURE condition or a power down-up sequence
occurs. If the error condition continues, the key must be selected again to
cancel the alarm. When no alarms are active, the volume may be modified
by selecting and holding the Alarm Cancel key.
ENTER KEY
The Enter key selects a highlighted item for data modification. After
changing the parameter values, Enter accepts the modified data.
ESCAPE KEY
On the Main Operate screen, select and hold the Escape key for four
seconds to clear an area accumulator if it is located on the top line of the
display.
When navigating through sub-menus, the Escape key moves the user back
one selection. After changing parameter values, selecting Escape accepts
the modified data. The Escape key also serves as an alarm cancel key.
UP AND DOWN ARROW KEYS
On the Main Operate screen, the Up and Down Arrow keys are used to
manually select the parameters viewed at the top of the display. They are
inactive if all parameters are already displayed (number of parameters are
equal to or less than number of lines).
On the Main Operate screen, the arrows are used to navigate between
options. On set-up screens, the arrows are used to navigate between
options or to change a digit/option.
ENTER
ESCAPE

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
14 / KEY FUNCTIONS
LEFT AND RIGHT ARROW KEYS
On the Main Operate screen, the Left and Right Arrow keys are used to
manually select the rows viewed at the bottom of the display. They are
inactive if all rows are already displayed. On other screens, the arrows are
used to navigate between options.
EDITING SCREEN FIELDS
The term “highlight” used throughout the manual refers to pressing a key to
activate and move the cursor until the desired digit on the screen is
highlighted. Pressing Enter accepts and confirms the selection.
Figure 6
Editing Screens
180
00,0
km/h
122m
=
0,0
km/h
=
A highlighted digit can be edited by
using the Arrow keys on the Control
Panel. Press Enter to accept
and confirm the selection.
ENTER
ESCAPE

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
MAIN MENU SCREEN / 15
MAIN MENU SCREEN
All user-defined screens are accessed through the Main Menu screen.
To Display the Main Menu:
1. At the Main Operate screen, press the Enter key and the Main Menu
will display.
Seed Count and Accessories are locked screens that can be modified only
by using a password entered by an authorized user. Display & Service and
Population Limits have some locked data; all other screens are unlocked
and can be customized to user preference.
NOTE: Italicized text indicates
functionality that is locked.
Authorized users can unlock
screens by highlighting the icon
and pressing Enter to display
the Password screen. Refer to
the Advanced Setup section for
additional information.
Figure 7
Main Menu Screen
MONITOR SETUP
Selecting a pre-programmed planter configuration provides easy setup of
planter row width, number of rows, implement width, and row types.
Three inputs are required for monitor operation:
1. Number of rows
2. Row spacing
3. Ground speed constant
Row type is an optional entry that can be configured as ON (population),
OFF (split row), FLOW (blockage), or DISABLED.
123.4
43.8
1234
123.4
43.8
1,2,3...
+
-
1234
Seed Count
(Locked)
Ground Speed
(Unlocked)
Planter
Configuration
(Unlocked)
Accessories
(Locked)
Population
Limits
(Partial Lock)
Display &
Service
(Partial Lock)
Speed Area
Mode
(Unlocked)

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
16 / MAIN MENU SCREEN
PLANTER CONFIGURATION
The PM300E and PM332E can store three planter configurations for split
row planters or multiple planters and seeders.
To Select a Planter Configuration (1, 2, or 3):
1. Press the Enter key to display the Main Menu screen.
2. Highlight the Planter Configuration key and press Enter to display
the Planter Configuration screen.
3. To select a planter configuration number (1, 2, or 3) press Enter to
highlight and select the arrow indicator ( S).
4. Press the Left and Right keys to move the arrow indicator to the
desired Planter Configuration.
5. Press Enter to display the selected planter configurations.
Figure 8
Planter Configuration Screen
NUMBER OF ROWS
To change number of rows:
1. Use the Left and Right Arrow keys to highlight the number of rows
field.
2. Press Enter to modify the number of rows. Use the Right and Left
Arrow keys to select the digit to change. Use the Up and Down Arrow
keys to edit the selected digit. Use the Up Arrow key to increase the
value; use the Down Arrow key to decrease the value.
3. Press the Enter key to confirm the selection.
ROW SPACING
To change row spacing:
1. Use the Down arrow to highlight the row spacing field.
2. Press Enter to select the field.
3. Use the Left and Right Arrow keys to select a digit for editing.
4. When a digit is highlighted, use the Up and Down Arrow keys to edit
the value displayed. Use the Up Arrow key to increase the value; use
the Down Arrow key to decrease the value.
ENTER
123 #6
75,0
cm
4,50
m
1 2 3 5 6
4
I/O
Planter
Configuration
# of Rows
Row Spacing
Row Setup
I/O icon
Planter Configuration icon
Left and Right Arrow keys
Up and Down Arrow keys

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
MAIN MENU SCREEN / 17
5. When the field shows the correct planter row spacing, press Enter to
confirm the selection. The implement width automatically calculates as
row spacing is entered.
ROW SETUP (AUTO ASSIGNED)
The console will automatically assign the number of rows defined on the
Planter Setup screen as ON (population rows).
Rows may be configured to ON (population), OFF (split row), FLOW
(blockage), or DISABLED.
• When ON is selected (plant), the row is active and the console
will detect sensors and seed flow.
• When OFF is selected (blank), the row is removed and remaining
rows are re-numbered. This is used for split row systems where every
other row or sets of internal rows are not planting. Their corresponding
row number is ignored, allowing for true planting operations to be
displayed on the monitor.
• When DISABLED is selected (circle with slash), the row input is
ignored. The row number will be displayed. This is used when a row or
sensor is malfunctioning and the operator wants to disable monitoring
on that row.
• When FLOW is selected (funnel), the row will not be included for
population calculations but will be monitored for flow. The flow rows will
be used to detect flow (fertilizer or seeds) and alarm if the flow falls
below two pulses per second.
The Planter Setup screen must include the number of rows and the row
spacing or implement width for the console to properly display population.
Up to three individual configurations can be programmed and supports split
row planters (CONFIGURATION 1 for NORMAL and 2 for SPLIT ROW) and
a separate seeder or drill (CONFIGURATION 3).
To Configure Row Setup:
1. Press the Down Arrow key to highlight the I/O icon for row setup.
2. Press the Enter key to select the icon and highlight the first row unit.
3. Use the Up or Down Arrow key to toggle through the four possible
configurations: On, Off, Disabled or Flow.
4. Use the Left or Right Arrow key to highlight another row unit.
5. Press the Enter key to save the selection.
6. Press the Enter key again to select another row and the Left or Right
Arrow key to move to other row units.
Press the Escape key to save and return to the Main Operate screen.

OPERATOR’S MANUAL
PM300E and PM332E Planter Monitors
11001-1423-200710
18 / MAIN MENU SCREEN
GROUND SPEED CALIBRATION
Ground speed is the rate of vehicle travel in Km/h and is measured by the
ground speed sensor. The calibration value reflects the number of pulses
generated by the sensor while traveling a distance of 122 meters.
To Perform a Ground Speed Calibration:
1. From the Main Operate screen, press the Enter key to display the
Main Menu screen.
2. At the Main Menu screen, highlight the Ground Speed icon and press
Enter to display the Ground Speed Calibration screen.
Figure 9
Ground Speed Calibration Screen
To Perform a New Calibration:
1. Measure a 122 meter course, clearly marking the start and finish
points.
2. Using the Arrow keys, highlight the Start symbol on the screen ( X).
3. Begin moving the tractor forward.
4. With the tractor moving between 3.0 and 8 Km/h, press the Start
button when the tractor is exactly even with the designated start point.
5. After the calibration has started, the Start symbol on the screen will
change to a Stop ( ) symbol.
6. When the tractor is even with the finish point, press the Enter key. The
new calibration factor will display. Once the Stop symbol is selected,
the value will save on screen exit. Selecting the Escape key while
the calibration is running will not save the value.
7. Press the Escape key to return to the Main Operate screen.
180
0,0 km/h
122m
=
0,0 km/h
=
# of pulses in 122 m
Start symbol (will change
to Stop symbol when test
begins
Manual ground speed (optional)
Maximum speed alarm (optional)
ENTER
ESCAPE
Ground Speed icon
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1
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