DINGLI AMWP8-1200 Setup guide

SELF-PROPELLED VERTICAL LIFTS
OPERATOR’S MANUAL
with Maintenance Information
For AMWP8-1200 /AMWP9.5-1200
Part Number: SM0519111_Rev1.2
Zhejiang Dingli Machinery Co., Ltd.
First Edition, July 2021 Printing
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
i
Version of the Record
Version Number Create Date
SM0509111_Rev1.0 …………………………………………………………………………… 2019-11
SM0509111_Rev1.1 …………………………………………………………………………… 2021-02
SM0509111_Rev1.2 …………………………………………………………………………… 2021-07

OPERATOR’S MANUAL with Maintenance Information
i
Important
Read, understand and obey these safety rules
and operating instructions before operating
this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This
manual should be considered a permanent
part of your machine and should remain with
the machine at all times. If you have any
questions, please call DINGLI Machinery.
Contents
Page
Safety Rules
1
Legend
7
Decals
8
Specifications
11
Control panel
13
Pre-Operating Instructions
16
Workplace Inspection
18
Function Tests
19
Operating Instructions
24
Transport and Lifting Instructions
34
Maintenance
36
Schematic
56
Inspection and Repair Log
58
Owners, Users and operators:
Dingli appreciates your choice of our machine
for your application. User’s safety is our priority,
so we hope you can:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained / certified operators,
directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not
clear or which you believe should be added,
please contact us.
Contact us:
Zhejiang Dingli Machinery Co., Ltd.
1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: [phone]
Fax: [phone]
Web: www.cndingli.com
E-mail:[email protected]

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
1
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
√You learn and practice the principles of
safe machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
√You read, understand and obey the
manufacturer's instructions and safety
rules—safety and operator's manuals and
machine decals.
√You read, understand and obey employer's
safety rules and worksite regulations.
√You read, understand and obey all
applicable governmental regulations.
√You are properly trained to safely operate
the machine.
Decal Legend
DINGLI product decals use symbols, color
coding and signal words to identify the
following:
Safety alert symbol —used to alert
personnel to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
Red —used to indicate the
presence of an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Orange —used to indicate
the presence of a potentially hazardous
situation which, if not avoided, could result in
death or serious personal injury.
Yellow with safety alert
symbol —used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may cause minor or moderate
personal injury.
Blue without safety alert
symbol —used to indicate the presence of a
potentially hazardous situation which, if not
avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
2
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials
to an aerial work site.
This machine is intended to be used
INDOORS ONLY, and must not be used
outdoors as wind forces may make it unstable.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use
mild soap and water to clean safety signs. Do
not use solvent-based cleaners because they
may damage the material of safety sign.
Electrocution Hazard
This machine is not
electrically insulated
and will not provide
protection from contact
with or proximity to
electrical current.
Maintain safe
distances from electrical power lines and
apparatus in accordance with applicable
governmental regulations and the following
chart.
Voltage
Phase to Phase
Minimum Safe
Approach Distance
Meters
0 to 300V
Avoid Contact
300V to 50kV
3.05
50kV to 200kV
4.60
200kV to 350kV
6.10
350kV to 500kV
7.62
500kV to 750kV
10.67
750kV to 1000kV
13.72
Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
operate the machine until energized power
lines are shut off.
Do not use the machine as a ground for
welding.
Tip-over Hazard
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
This machine is intended to be used
INDOORS ONLY, and must not be used
outdoors as wind forces may make it unstable.
Maximum capacity
Model
load
occupants
AMWP8-1200
159kg
1
AMWP9.5-1200
136kg
1
Do not drive or elevate unless the
extension deck is retract.
Work Area Safety
Do not raise the platform unless the machine
is on a firm, level surface.
Do not drive over 1.1km/h with the platform
raised.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform only when the machine is
on a slope.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
3
If the tilt alarm sounds:
Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
caution to lower the platform.
Do not use the platform controls to free a
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
the platform before attempting to free the
platform using the ground controls.
Use extreme care and slow speeds while
driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and
drop-offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object
outside of the platform.
Maximum allowable manual force 200N
Do not use the machine as a crane.
Do not place or attach fixed or overhanging
loads to any part of this machine.
Do not push the machine or other objects with
the platform.
Do not contact adjacent structures with the
platform.
Do not alter or disable the limit switches.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform
perimeter.
Do not place ladders or scaffolds in the
platform or against any part of this machine.
Do not transport tools and materials unless
they are evenly distributed and can be safely
handled by person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, and lug
standard parts are properly tightened.
Do not alter or disable machine components
that in any way affect safety and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 46 kg.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for
holding tools or other materials onto the
platform, toe boards or guard rail system can
increase the weight in the platform and the
surface area of the platform or the load.
Crushing Hazard
Keep hands and limbs out of scissors.
Keep the normal judgment and planned
operation while operating the machine by
ground control box.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
4
Maintain safe distance between operators, the
machine and fixed objects.
Operation on Slopes Hazard
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the
stowed position.
Model
Maximum
slope rating
stowed
position
Maximum side
slope rating
stowed
position
AMWP8-1200
25%
10%
AMWP9.5-1200
25%
10%
Note: Slope rating is subject to ground
conditions and adequate traction.
Fall Hazard
The guard rail
system
provides fall
protection.
During operation, occupants in the platform
must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
point. Attach only one (1) lanyard per lanyard
anchorage point.
Do not sit, stand or
climb on the platform
guard rails. Maintain a
firm footing on the
platform floor at all
times.
Do not climb down from the platform when
raised.
Keep the platform floor clear of debris.
Close the entry gate before operating.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Be aware of limited sight distance and blind
spots when driving or operating.
Be aware of the extend platform’s position
when driving.
Check the work area for overhead obstructions
or other possible hazards.
Be aware of crushing hazards when grasping
the platform guard rail.
Operators must comply with employer, job site
and governmental rules regarding use of
personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any
crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Do not lower the platform unless the area
below is clear of personnel and obstructions.
Limit travel speed according to the condition of
the ground surface, congestion, slope, location
of personnel, and any other factors which may
cause collision.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
5
Component Damage Hazard
Do not use any battery or charger greater than
24V.
Do not use the machine as a ground for
welding.
Explosion and Fire Hazard
Do not operate the machine or charge the
battery in hazardous locations or locations
where potentially flammable or explosive
gases or particles may be present.
Damaged Machine Hazard
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation inspection
of the machine and test all functions before
each work shift. Immediately tag and remove
from service a damaged or malfunctioning
machine.
Be sure all maintenance has been performed
as specified in this manual
Be sure all decals are in place and legible.
Be sure the manuals are complete, legible and
in the storage container located in the platform.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil
or air leak. An air leak or hydraulic leak can
penetrate and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
Battery Safety
Burn Hazard
Batteries contain acid. Always wear protective
clothing and eye wear when working with
batteries.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Do not contact the battery terminals or the
cable clamps with tools that may cause
sparks.
Component Damage Hazard
Do not use any battery charger greater than
24V to charge the batteries.
Electrocution/ Burn Hazard
Connect the battery charger
to a grounded, AC 3-wire
electrical outlet only.
Inspect daily for damaged
cords, cables and wires.
Replace damaged items before operating.
Avoid electrical shock from contact with
battery terminals. Remove all rings, watches
and other jewelry.

OPERATOR’S MANUAL with Maintenance Information
Safety Rules
6
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine
stability. Each battery must weigh 46 kg.
Lifting Hazard
Use the appropriate number of people and
proper lifting techniques when lifting batteries.
Lockout after Each Use
1 Select a safe parking location - firm level
surface, clear of obstruction and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and
remove the key to secure from
unauthorized use.
4 Chock the wheels.
5 Charge the batteries.

OPERATOR’S MANUAL with Maintenance Information
Legend
7
Legend
1
3
4
5
6
7
8
9
10
11
12
13
2
1
Platform entry gate
8
Rear Wheel
2
Platform controls
9
Motor/Pump/Reservoir Unit
（located under the cover, and not
displayed）
3
Platform extension
4
Main Platform
10
Ground Control
5
Front Wheel
11
Cover
6
Chassis
12
Masts Assembly
7
Pothole device
13
Platform guard rails

OPERATOR’S MANUAL with Maintenance Information
Decals
8
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No.
Part No.
Description
Qty.
Remark
1
09440227
Decal, Danger-Tip-over hazard, tilt-alarm
1
2
09440257
Decal, Label-Capacity 159kg
1
AMWP8-1200
09440214
Decal, Label-Capacity 136kg
1
AMWP9.5-1200
3
09310006
Decal, Notice-Main power switch operation
1
4
09310294
Decal, Instructions-Maximum wheel load 425kg
4
AMWP8-1200
09310296
Decal, Instructions-Maximum wheel load 500kg
4
AMWP9.5-1200
5
09540001
Decal, Label-CE
2
6
09540002
Decal, Label-IPAF
2
7
09310003
Decal, Instructions-Tie down point
4
8
09420017
Decal, Danger-Do not stand
1
9
09430026
Decal, Warning-Crushing hazard
1
10
09340003
Decal, Instructions-Refer the operator to the
instructions for use
2
11
09340016
Decal, Instructions-Open/close
1
12
09440233
Decal, Warning-Tip-over hazard
1
13
09440235
Decal, Warning-Crushing hazard/ Falling hazard
1
14
09440011
Decal, Label-Lanyard anchorage point
2
15
09440231
Decal, Warning-Use indoors only
1
16
09440066
Decal, Caution-Max. manual force 200N
1
17
09440229
Decal, Danger-Electrocution hazard
1
18
09310001
Decal, Instructions-Forklift pockets
2
19
09310004
Decal, Instructions-Emergency lower
1
20
09410001
Decal, Danger-Explosion/burn hazard
1

OPERATOR’S MANUAL with Maintenance Information
Decals
9
2
1
3
4
5
6
789
4
4
4
7
7
718
19
20 15
16
17
12 13
14
10
11
56
18
10

OPERATOR’S MANUAL with Maintenance Information
Decals
10

OPERATOR’S MANUAL with Maintenance Information
Specifications
11
AMWP8-1200
Height, working maximum
8.0m
Height, platform maximum
6.0m
Height, stowed maximum
1.99m
Height, guard rails
1.1m
Width
0.76m
Length, platform retracted
1.39m
Platform dimensions
Platform length ×width
0.73×0.75m
Maximum load capacity
159kg
Maximum wind speed
0m/s
Wheelbase
1.07m
Turning radius (outside)
1.55m
Turning radius (inside)
0m
Ground clearance
6cm
Ground clearance
Pothole guards deployed
1.4cm
Weight
（See Serial Label）
Machine weights vary with option configurations
Power source
2×12V 115Ah
Controls
Proportional
AC outlet in platform
Standard
Maximum hydraulic
pressure (functions)
180bar
System voltage
24V
Driving wheels
Φ323×100mm
Airborne noise emissions
<70dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m/s2
Maximum slope rating
Stowed position
25%
Maximum side slope rating
Stowed position
10%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope
X-1.5°,Y-3°
Drive speeds
Stowed, maximum
4.0km/h
Platform raised, maximum
1.1km/h
Floor loading information
Tire load, maximum
425kg
Tire contact pressure
8.1kg/cm2
793.8kPa
Occupied floor pressure
1150kg/m2
11.27kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation.

OPERATOR’S MANUAL with Maintenance Information
Specifications
12
AMWP9.5-1200
Height, working maximum
9.5m
Height, platform maximum
7.5m
Height, stowed maximum
1.99m
Height, guard rails
1.1m
Width
0.80m
Length, platform retracted
1.44m
Platform dimensions
Platform length ×width
0.73×0.75m
Maximum load capacity
136kg
Maximum wind speed
0m/s
Wheelbase
1.12m
Turning radius (outside)
1.58m
Turning radius (inside)
0m
Ground clearance
6cm
Ground clearance
Pothole guards deployed
1.4cm
Weight
（See Serial Label）
Machine weights vary with option configurations
Power source
2×12V 115Ah
Controls
Proportional
AC outlet in platform
Standard
Maximum hydraulic
pressure (functions)
180bar
System voltage
24V
Driving wheels
Φ323×100mm
Airborne noise emissions
<70dB
Maximum sound level at normal operating
workstations (A-weighted)
Vibration value does not exceed 2.5m/s2
Maximum slope rating
Stowed position
25%
Maximum side slope rating
Stowed position
10%
Note: Slope rating is subject to ground
conditions and adequate traction.
Maximum working slope
X-1.5°,Y-3°
Drive speeds
Stowed, maximum
4.0km/h
Platform raised, maximum
1.1km/h
Floor loading information
Tire load, maximum
500kg
Tire contact pressure
10.5kg/cm2
1028.0kPa
Occupied floor pressure
1489kg/m2
14.59kPa
Note: Floor loading information is approximate
and does not incorporate different option
configurations. It should be used only with
adequate safety factors.
Continuous improvement of our products is a
DINGLI policy. Product specifications are
subject to change without notice or obligation.

OPERATOR’S MANUAL with Maintenance Information
Control Panel
13
Ground Control Panel
1LED
Diagnostic read out and battery charge
indicator.
5Platform up / down switch
Move the switch up and the platform will
raise. Move the switch down and the platform
will lower.
2 Hour meter
The hour meter displays the number of
hours the machine has operated
6Key switch for platform / off / ground control
selection.
Turn the key switch to the platform position
and the platform controls will operate. Turn
the key switch to the off position and the
machine will be off. Turn the key switch to the
base position and the ground controls will
operate.
3Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Turn
the red Emergency Stop button clockwise
to the on position to operate the machine.
4Circuit breaker
When the current was overloaded, the
circuit breaker will cut off the circuit.
7Overload indicator light
Light on indicates when overloaded.
1 2 3 4 5 6 7

OPERATOR’S MANUAL with Maintenance Information
Control Panel
14
Platform Control Panel
1Thumb rocker switch for steer functions
6 Horn button
2Drive function select button
7Lift function select button
3 Drive speed button
8Proportional control handle
4 Red Emergency Stop button
9 Function enable switch for lift and drive
functions
5 LED
9
8
7
6
5
1
2
3
4

OPERATOR’S MANUAL with Maintenance Information
Control Panel
15
Platform Control Panel
1 Thumb rocker switch for steer functions
Press the thumb rocker switch in either
direction to activate steer function.
2 Drive function select button
Press this button to activate the drive
function.
3 Drive speed button
Press this button to activate the slow or
fast drive function.
4 Red Emergency Stop button
Push in the red Emergency Stop button to
the off position to stop all functions. Turn
the red Emergency Stop button clockwise
to the on position to operate the machine.
5 LED
Diagnostic read out and battery charge
indicator.
6 Horn Button
Push the horn button and the horn will
sound. Release the horn button and the
horn will stop.
7 Lift function select button
Press this button to activate the lift
function.
8 Proportional control handle
Lift function: Press and hold the function
enable switch to enable the lift function on
the platform control handle. Move the
control handle in the direction indicated by
the blue arrow and the platform will raise.
Move the control handle in the direction
indicated by the yellow arrow and the
platform will lower. The descent alarm
should sound while the platform is
lowering.
Drive function: Press and hold the
function enable switch to enable the drive
function on the platform control handle.
Move the control handle in the direction
indicated by the blue arrow on the control
panel and the machine will move in the
direction that the blue arrow points. Move
the control handle in the direction
indicated by the yellow arrow on the
control panel and the machine will move
in the direction that the yellow arrow
points.
9 Function enable switch
Press and hold the function enable switch
to enable the drive/lift function.