Dini Argeo TPW User manual

www.diniargeo.com
TPW
Pallet truck with integrated scale
ENGLISH
USER MANUAL

TPW 3
INDEX
Introduction 5
Safety information - Warnings 5
Technical features 6
Power supply 7
Power supply via battery 7
Power supply via rechargeable battery 7
Battery charge level 7
Tiller/column assembly 8
Truck controls 9
Transport 9
Lifting 9
Lowering 9
Printer 10
Integrated thermal printer 10
Customisable printouts 10
Accessories 11
Swivel column (standard with some models) 11
Usb (depending on model) 11
Antenna (depending on model) 11
Brake 11
Instructions for use 12
Correct weighing procedure 14
Maintenance 15
Maintenance warnings 15
Scheduled maintenance 15
Daily maintenance 15
Regulation of the forks lowering 16
Oil level 17
USER_MANUAL_ENG_TPW_4_R1
Index

TPW 4
Basic scale functions 18
The display 18
On 19
O 19
Zero 19
Regulation of the display brightness 19
Automatic tare 20
Tare deletion 20
Presettable tare (PT) 21
Print (and reprint of the last ticket) 22
Metrics 22
Additional functions for models with number keypad 23
30-tare memory 23
Automatic tare deletion 24
Number IDs 25
Date and time 26
Advanced scale functions 27
How to acces the function menu 27
Horizontal totalization 28
Mixing several components 30
Pieces counting 32
Weight check 35
Exchange between net weight and gross weight 38
Percentage weighing 39
Unit of measurement conversion 42
Metrological information of the scale 43
FAQ - Frequently Asked Questions 44
Print 44
Totalization 44
Tare 44
Weighing 45
Pieces counting 45
Error messages 46
USER_MANUAL_ENG_TPW_4_R1
Index

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USER_MANUAL_ENG_TPW_4_R1
Dear Customer, Thank you for choosing a Dini Argeo product.
The manual weighing pallet truck that you have purchased is ideal for handling and weighing pallets or standardised containers
directly where they are located, saving you time and money.
It is equipped with high performance weighing electronic, precise and durable, and features a multifunctional program that can
help you perform your daily tasks. Before using the instrument, please read this instructions manual carefully in order to be
able to use it in complete safety and to learn about all of the functions it oers.
Introduction
Safety information - Warnings
The safety precautions illustrated in this manual, marked with !must be observed during all installation, operation, main-
tenance or repair stages of the weighing system.
Any use other than the one reported in this manual, as well as the failure to follow the safety precautions, shall relieve the
manufacturer of any responsibility and void the product warranty.
• Read this manual carefully before carrying out any handling operations or lifting any loads.
• This pallet truck is designed to weigh exclusively on standardised pallets.
• With approved scale, you can perform weighing on EUR-EPAL pallet 800x1200mm (ref. Standards UIC 435-2
and UIC 435-4).
• NEVER load the scale beyond the maximum capacity stated on the plate of the weight readout instrument.
• It is forbidden to use the scale in environments where there is the danger of fire or explosion.
• Do not load the forks when they are raised, not even partially.
• Before using the pallet truck ensure it is in perfect working order.
• To achieve a correct weighing result the forks need to be raised at least 5-10 cm in order to avoid the frame
from rubbing against anything.
• Do not expose the pallet truck to atmospheric agents (sun, rain, etc.).
• Use the pallet truck in non-condensing environments with moderate temperature and humidity levels
• Use the pallet truck where there are no vibrations.
• Carefully read and apply the aforementioned description of the weight indicator.
• To clean the pallet truck, avoid the use of solvents or aggressive substances.
• It is forbidden to make any modifications to the pallet if not authorised by the manufacturer.
• It is forbidden to use the pallet truck when it no longer fulfils the safety criteria.
• It is forbidden to use flammable products to clean the pallet.
• Except with specific models, it is forbidden to wash the pallet truck with direct jets of water.
• Do not pour liquids on the indicator.
• Anything not specifically described in this manual is considered improper use of the equipment.
• The crossed out wheelie bin symbol on the product shows that it must be brought to appropriate
separate waste collection centres at the end of its life cycle or returned to the dealer when pur
chasing a new equivalent product.
• Proper separate collection to then send the product to recycling contributes to preventing possible
negative effects on the environment and to health and promotes recycling. Users who dispose o
the product illegally shall face administrative sanctions as provided for by law.

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USER_MANUAL_ENG_TPW_4_R1
Technical features
Based on the model:
• Painted steel or stainless steel loading forks.
• Standard length 1150 mm or 1280 mm, special sizes on request.
• Width 550 mm or 680 mm, special widths on request.
• Maximum lifting height of the forks: 180 mm or 200 mm from the ground.
• Height of completely lowered forks: 80 mm or 85 mm from the ground.
• Polyurethane or non-staining vulkollan or nylon or antistatic rubber steering wheels.
• Double load wheels for greater stability.
• Painted steel load bearing frame.
• 4 aluminium or stainless steel loading cells with IP67 or IP68 protection rating.
• Tiller with multifunction lever.
• Multifunction fixed or adjustable weight indicator.
• Removable rechargeable battery and set-up for 24/7 continuous use kit or battery operation.
• Integrated printer.
Tiller with
multifunction lever
Loading cells
Fixed or adjustable
multifunction weight indicator
Integrated printer
Removable rechargeable battery
from 80 or 85 mm to 180 or 200 mm
Loading forks
Double load wheelsSteering wheels

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USER_MANUAL_ENG_TPW_4_R1
Power supply
Power supply via battery
If your pallet truck features AA BATTERY power supply, use 4 AA batteries, either “disposable” or rechargeable.
Power supply via rechargeable battery
Depending on what model you purchased, the weighing pallet truck can be equipped with
A
internal rechargeable or
B
removable
battery.
BEFORE TURNING THE INSTRUMENT ON FOR THE FIRST TIME, FULLY CHARGE THE BATTERY (APPROX. 12 HOURS)
Battery charge level
The dedicated symbol on the instrument display tells you the battery level:
A
INTERNAL RECHARGEABLE BATTERY
B
REMOVABLE BATTERY
CHANGING THE BATTERIES:
Pull out the front tray and put the batteries in.
• Only use original batteries and battery chargers.
• Under normal conditions of use, we recommend never leaving the battery partially or fully discharged and fully
charging it at least once a week.
• In case of prolonged periods of disuse, we recommend removing the battery (in pertaining models) and storing it
in a dry place, away from changes in temperature
• Recharge it completely once every 3 months.
ATTENTION: set the batteries
up according to the polarity
marked inside the tray.
USE ONLY ORIGINAL
CHARGER SUPPLIED
BATTERIA
ESTRAIBILE

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B
A
2
3
4
1
USER_MANUAL_ENG_TPW_4_R1
Tiller/column assembly

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The raised load is moved forwards or backwards by the tiller, which controls the steering wheels.
Transport
POS. 1 > central
The tiller is completely free for transport manoeuvres.
Lifting
POS. 2 > low
Pull the tiller downwards to start up the lifting pump. A return spring places the tiller back in its upright position.
Lowering
POS. 3 > – high
Pull the lever upwards to lower the load. The descent speed is controlled by a special valve that starts up when the lever is firmly
pulled to the end of its stroke.
The pallet truck is equipped with a dual-function tiller: traction or manoeuvre and hydraulic lift.
NOTE: raise or lower the pallet truck ONLY when stationary.
Truck controls

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a. b. c. d.
USER_MANUAL_ENG_TPW_4_R1
The printer is usually in STAND-BY and is only powered by the weight indicator when it is time to print in order to ensure the battery
holds it charge longer.
When printing is finished, the printer automatically goes back to STAND-BY.
How to replace the roll
Open the door by pressing
the middle button.
Put the roll in with
the thermal side facing
outward.
Close the door by pressing
both sides.
Remove the excess paper.
If the instrument is equipped with a printer, the ticket or label can be customised as shown in the following example.
Customising printouts requires advanced configuration.
Example of ticket/label Example of packing list
Heading
Progressive weighing
ticket (for accumulation
modes)
MARIO ROSSI SRL
VIA DELL’INDUSTRIA, 20
41042 - FIORANO (MO) - ITALY
WWW.MARIOROSSI.IT
WEIGH NUM. 1
GROSS 15.000 kg
TARE 3.000 kg
NET 12.000 kg
TICKET NO. 54321
05/08/2015 15:39:03
Integrated thermal printer
Customisable printouts
Printer
Progressive ticket
number
Weight data
Date and time
Bar code 39
MARIO ROSSI SRL
VIA DELL'INDUSTRIA, 20
41042 - FIORANO (MO) - ITALY
WWW.MARIOROSSI.IT
WEIGH NUM. 00000001
NET 1.000 kg
WEIGH NUM. 00000002
NET 1.000 kg
WEIGH NUM. 00000003
NET 1.000 kg
WEIGH NUM. 00000004
NET 1.000 kg
TOTAL WEIGHS 00000004
TOTAL NET 4.000 kg
TICKET NR. 12345
09/05/06 15:39:03

TPW 11
160° 160°
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USER_MANUAL_ENG_TPW_4_R1
Accessories
Swivel column (standard with some models)
To ensure maximum display reading comfort.
Usb (depending on model)
USB port to store all completed weighing operations on memory stick.
Antenna (depending on model)
Fixed antenna for wireless data transmission.
Brake
Pedal parking brake unit installed on tiller wheels.
The tiller has an
upright return
system: be careful
during manoeuvring
operations.
Do not rotate or move
the antenna, its correct
position is vertical.
ON OFF

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USER_MANUAL_ENG_TPW_4_R1
The tiller has an upright return system: be careful
during manoeuvring operations.
Instructions for use

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Instructions for use
*The pallet truck is equipped with a dual-function tiller: traction or manoeuvre and hydraulic lift.
NOTE: raise or lower the pallet truck ONLY when stationary.
RAISE THE FORKS ONLY WHEN THE
PALLET TRUCK IS STATIONARY*

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0.0
a. b. c.
C
x 5
1000.0
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2
3
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USER_MANUAL_ENG_TPW_4_R1
Correct weighing procedure
Put the pallet truck in position
Lift the load and read the weight
Turn on the indicator
With approved scale, you can perform weighing on EUR EPAL pallet 800x1200mm (ref. Standards UIC 435-2 and
UIC 435-4).
Unload the pallet truck scale before turning on.

TPW 15
USER_MANUAL_ENG_TPW_4_R1
Scheduled maintenance
Note that before starting maintenance operations
you have to place the pallet truck on a solid surface.
• Ensure that the pallet truck rollers are not obstructed by dirt
• Periodically grease the bearings of the rollers and wheels
• Grease the tiller control lever guide
• Approximately every six months, check the oil level and top up with hydraulic oil IP46 if necessary. For topping up refer
to the “OIL LEVEL” paragraph. N.B. When performing complete spent hydraulic oil changes, it must be disposed of in
accordance with the regulations in force.
• Replace wheels and rollers when they are worn.
• In any case, for minor repairs and solutions, contact your AUTHORISED TECHNICAL ASSISTANCE
Daily maintenance
Daily truck maintenance
is the responsibility of the worker appointed as pallet truck operator.
BELOW ARE THE CHECKS TO BE CARRIED OUT TO ENSURE OPTIMAL WEIGHING AND HANDLING PERFORMANCE:
• Roller and wheel integrity check
• Visual check of the state of the pallet truck frame
• Weight indicator operation check
• Integrated printer operation check (where applicable)
• Pump operation check
Maintenance warnings
• Before proceeding with the maintenance operation ensure that the truck is in safety mode.
• During maintenance operations do not release work residues into the environment.
• Only perform the maintenance operations described herein, any unspecified procedures can pose a serious risk to untrained operators
and in any case alter the machine’s degree of safety.
• Always and only use original spare parts.
• During operation or maintenance, plates and stickers must NOT be removed, hidden, or made illegible.
• More complex maintenance and/or repairs must be carried out by skilled sta.
Maintenance

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USER_MANUAL_ENG_TPW_4_R1
Regulation of the forks lowering
g. Tighten the locknut, to
lock the adjustment screw.
h. Using the control
lever, the downwards
movement can be carried
out from any tiller position.
a. Place the forks at the
maximum height.
b. Place the tiller control
lever in POS. 1 (centre).
c. Make sure the tiller is in
the upright position.
d. Unscrew the locknut,
to unlock the
adjustment screw.
e. Slowly turn the
adjustment screw
clockwise until the forks
start moving downwards.
f. As soon as the forks
start lowering, turn the
adjustment screw one and
a half turns anti-clockwise.
Make sure that with the tiller in its transport position, it is not possible to raise the forks. Otherwise you will need to:
• unlock the lock nut,
• turn it half a turn clockwise,
• tighten the locknut back up again.
Maintenance

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USER_MANUAL_ENG_TPW_4_R1
Oil level
Check the oil level EVERY 6 MONTHS.
Only use hydraulic oil, not motor or brake oil.
OIL VISCOSITY
30 CST A 40°C
TOTAL VOLUME
0,3 LT
a. Lower the forks
all the way.
b. Remove the protective
casing, the seal
and the cap.
c. If necessary, add up
to 20 mm from the
top edge of the tank.
d. Operate the pump
several times to
release any air from
the hydraulic circuit,
then lower the
forks completely.
e. Put the cap, the seal
and the protective
casing back on.
Maintenance

TPW 18
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
ABCDEFGHIJKLMNoPQRSTUVWXYZ
0 1 2 3 4 5 6 7 8 9
0123456789
14 13
15
118 1097
6
5
4
3
2
1
lb
12
USER_MANUAL_ENG_TPW_4_R1
Basic scale functions
The display
Number Symbol Description
(1) The scale is unloaded and at zero (gross).
(2) The weight is unstable.
(3) The time is being shown on the display.
(4) The weight displayed is net. There is a saved tare.
(5,6) The weight displayed is gross.
(7) Battery level.
(8) Metrics are being displayed.
(9) A locked tare is active.
(10) A manual tare is active.
(11) Indicate the range of active weighing.
(12)
lb
Units of measurement - Pounds (lb), tonnes (t), kilograms (kg), grams (g), number of pieces
(Pcs).
(13) The weight is being displayed in high resolution.
(14) This means a key is pressed.
In some operating modes, it means that a specific function is active.
(15) ... These indicate the active relay ports (only with the optional board).
LETTERS:
NUMBERS:

TPW 19
ZERO
ZERO
0.0
-off-
0.0
a.
a.
a.
b.
b.
b.
c.
c.
c.
0.0
0.1
C
C2 sec.
2 sec.
c. brGt 0
brGt 5
a. b.
0
...
USER_MANUAL_ENG_TPW_4_R1
On
Basic scale functions
Off
Zero
Regulation of the display brightness
Set the brightness
How to set the value

TPW 20
= +
? kg ? kg
a. b.
- 1 5.0 c. 0.0
TARE
a. b.
15 .0 c. 0.0
TARE
d. e.
0.0 1 2 0.0
USER_MANUAL_ENG_TPW_4_R1
Basic scale functions
Automatic tare
Tare deletion