Still FXD 20 N User manual

Original instructions
Double pallet stacker
FXD 20 N
1540 1546
11648011651 EN - 09/2019

Preface
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Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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Table of contents
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3Overviews
Overview .......................................................... 20
General view ....................................................... 20
General view of the technical compartment ................................ 21
Control and display components ......................................... 22
Driver'scompartment ................................................ 22
Electronickey(option) ................................................ 23
Display operating unit ................................................ 25
Markings .......................................................... 26
Locationofmarkings ................................................. 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 32
Starting up ........................................................ 33
Checks and actions prior to commissioning ................................. 34
Checkingtheemergencyoffswitch ...................................... 34
Checkingthebrakes ................................................. 34
Checkingthehorn ................................................... 35
Truck operating instructions ............................................ 36
Stepping on/off the truck ............................................... 38
Operation of operator presence detection .................................. 39
Driver's compartment settings .......................................... 41
Adjustingtheseat ................................................... 41
Adjustingthefloor ................................................... 41
Seat heater option ................................................... 42
Using the display-operating unit ......................................... 43
Selection buttons .................................................... 43
Display of the drive wheel position ....................................... 43
Operationofthedisplayunit ............................................ 43
Driving safety guidelines .............................................. 49
Driving ............................................................ 50
Definingdirections ................................................... 50
Driving ............................................................ 50
Braking ........................................................... 51
Horn ............................................................. 52
Driveprogram ...................................................... 53
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Table of contents
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Joystickfunction(option) .............................................. 54
SteeringKnoboption ................................................. 55
Usingthetruckonaslope .............................................. 57
Operating the FleetManager™ option ..................................... 59
Description of the FleetManager option .................................... 59
Commissioning a truck equippedwiththeFleetManager™option ................ 60
FleetManager™ option: Colour code for the LEDs ........................... 61
Disconnecting a truck equipped with the FleetManager™ option ................. 63
Transporting loads ................................................... 65
Load handling safety rules ............................................. 65
Grabbing a loading unit ............................................... 65
Transporting pallets or othercontainers ................................... 66
Liftcontrolelements ................................................. 67
Reading the capacity plate ............................................. 69
Progressive stopping of thecarriageinthelowerposition ...................... 70
Handling a single load . ............................................... 71
Handling two stacked pallets ........................................... 75
Driving assistance system: Dynamic Drive Control ........................... 78
DescriptionoftheDynamicDriveControl .................................. 78
Cold store usage (optional) ............................................. 79
Parking the truck. .................................................... 81
Handling the battery .................................................. 82
Batterytype ........................................................ 82
Orderpicking ....................................................... 82
Opening and closing the battery hood ..................................... 83
Chargingthebatteryusinganexternalcharger .............................. 83
Changing the side accessbattery ........................................ 85
Handling the truck in an emergency ...................................... 90
Emergency lowering of the mast ......................................... 90
Truck towing procedure ............................................... 9
1
Handling the truck in specific situations .................................... 93
Slingingthetruck .................................................... 93
Liftingthetruck ..................................................... 94
Transportingthetruck ................................................ 94
Transportingthetruckinthelift .......................................... 95
Driving on loading bridges ............................................. 95
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Table of contents
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5 Maintenance
General maintenance information ........................................ 98
General . ......................................................... 98
Servicing and maintenance personnel training and qualification .................. 99
Batterymaintenancestaff .............................................. 99
Maintenance operations that do not require special training ..................... 99
Orderingsparepartsandconsumables .................................... 99
Safety guidelines for maintenance .......................................100
Servicing and maintenance measures ....................................100
Workingontheelectricalequipment ......................................100
Safetydevices .....................................................100
Technical data for inspection and maintenance ..............................101
Recommended lubricants .............................................102
Accessing the technical compartment ....................................103
1000-hour maintenance plan ...........................................104
5000-hour maintenance plan ...........................................105
10,000-hour service plan ..............................................105
Chassis, bodywork and fittings ..........................................106
Cleaning the truck ...................................................106
General information on battery maintenance ...............................108
Checking the conditionoftheforks .......................................109
Steering and wheels ..................................................110
Checking the condition of the wheels .....................................110
Electrical equipment.................................................111
Cleaning and blowing out the electrical components ..........................111
Checkingthebatteryacidlevelandelectrolytedensity ........................112
Checking the conditionofcables,terminalsandthebatteryconnector .............113
Hydraulic systems ...................................................114
Checkingthehydraulicsystemforleaks ...................................114
Checking the hydraulicoillevel ..........................................114
Lift mast ...........................................................116
Cleaning and lubricating the chains .......................................116
Adjusting the lengthofthemastchains ....................................116
Checkingtheprotectivescreen ..........................................117
Storage and decommissioning ..........................................118
Storage of truck .....................................................118
Permanent Putting Out of Commission (Destruction) .........................119
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Table of contents
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6 Technical specifications
FXD 20N datasheet ..................................................122
FXD 20N mast types .................................................126
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