Discovery Labs Warming Cradle 801-000 User manual

Operating Manual
WARMING CRADLE®
Dry Block Heater 801-000

2
2
Table of Contents
Intended Use...........................................................................................3
Safety Precautions .................................................................................3
Features of WARMING CRADLE®.....................................................4
Specifications .........................................................................................5
Quick-Start Guide to Operation..............................................................6
Operation ................................................................................................8
LED and Audible Signals........................................................................15
Frequently Asked Questions ..................................................................16
Troubleshooting ......................................................................................18
Cleaning and Maintenance....................................................................18
Contact Information................................................................................19
Unit Information......................................................................................19
Publication Notice ..................................................................................19

3
Intended Use
WARMING CRADLE®should be used only as specified by Discovery
Laboratories, Inc. and is intended solely to warm contents of one or two
25-mm-diameter glass vials at a preset temperature of 44°C ± 1°C for
15 minutes. Discovery Laboratories, Inc. disclaims all liability for any misuse.
Safety Precautions
Although reasonable care has been used in the design and manufacture
of this product, Discovery Laboratories, Inc. has no control over conditions
under which this product is used.
•Connect WARMING CRADLE only to a properly grounded 110 V AC
electrical outlet
•Do Not use in an area where there is a concentration of flammable vapors
•Do Not use in the presence of flammable or combustible material, i.e.,
liquids with flashpoints below 200°C
•Do Not warm substances that react violently when warmed
•Do Not spill liquids into the vial reservoirs or onto WARMING CRADLE
•Do Not shake or drop WARMING CRADLE
•Do Not touch hot surfaces (vial reservoirs) with bare hands

4
4
WARMING CRADLE is specifically designed to warm the contents
of one or two 25-mm-diameter glass vials at a preset temperature of
44°C ± 1°C for 15 minutes. Its features include:
• The capacity to warm two 25-mm-diameter vials independently
• A preheating cycle that raises the temperature of the vial reservoirs
to 44°C ±1°C
• A preset 15-minute timer that starts automatically when the vial
is inserted
• Dual temperature sensors to ensure that the correct temperature
is maintained
• A transparent, hinged dust cover that protects the vial reservoirs,
assists in warming, and helps keep the unit clean
Features of WARMING CRADLE®
Figure 1: WARMING CRADLE features
LCD displays
status,
temperature,
and time
Dust cover
protects vial reser-
voirs
Two LEDs provide
visual feedback
to the user Sensors
automatically
detect vials
Two vial reser-
voirs can heat
2 vials indepen-
dently

5
• Audible signals that indicate:
– the unit is connected to the power supply
– the preset reservoir temperature of 44°C ± 1°C has been reached
– the vial has been warmed for 14 minutes
– the 15-minute warming cycle is complete
– removal of a vial prior to the completion of the warming cycle
– immediate service is required
• LCD and multicolor LEDs that provide information regarding status,
temperature, and time
• Temperature regulation to the preset temperature of 44°C ± 1°C
WARMING CRADLE®is designed to remain plugged in between
uses to maintain the preset temperature of 44°C ± 1°C and be ready to
use at all times.
Specifications
•Input voltage is 110 V AC, 50/60 Hz
•Input current is 0.75 A at 110 V AC
•Two 40 W heating elements are used for warming the vials
•The temperature is controlled to ± 1°C
•If the warming temperature is outside of the specified range, an audible
signal indicates that the unit requires immediate service
•Classification according to UL61010-1 with regard to electrical safety:
– For indoor use only
– For use at altitudes up to 2000 meters
– Ambient temperature range is 5°C to 40°C
– Maximum relative humidity 80% for temperatures up to 31°C
– Humidity decreasing linearly to 50% relative humidity at 40°C
– Input voltage fluctuations within ±10% of the nominal input voltage
– Transient Overvoltage Category II
– Pollution Degree 2

6
Quick-Start Guide to Operation
Follow these simple steps to operate
WARMING CRADLE®Dry Block Heater 801-000.
Remove WARMING CRADLE and power cord from the box.
Insert power cord into WARMING CRADLE and plug
WARMING CRADLE into a 110 V AC electrical outlet.
•Listen for 3 short beeps
•Look for flashing AMBER LEDs
•Check that the display alternates between “Preheating” and “In Process”
Verify that WARMING CRADLE has reached the
operating temperature of 44ºC ± 1ºC.
•Listen for 3 short beeps
•Look for steady GREEN LEDs
•Check that the display alternates between “Insert” and “Vial”
When Step 3 is completed, WARMING CRADLE is preheated and ready to
warm vials. The unit should remain plugged in between uses to maintain the
preset temperature of 44°C ± 1°C and be ready to use at all times.
Open the dust cover and insert vial(s).
•Look for alternating AMBER and GREEN LEDs
•Check that the display alternates between “Warming” and “Vial”
Note:
– The factory preset time is 15 minutes
– The “Warming Vial” cycle will run the full 15 minutes, irrespective of the vial
starting temperature
– WARMING CRADLE automatically detects when a vial is inserted
and will start the timer on the display
– The temperature may briefly drop 2°C to 3°C when a cold vial
is inserted
– After 14 minutes of warming, a 2-tone signal will sound once, to let
you know that the warming cycle is almost complete
At 15 minutes, verify that the warming cycle is complete.
•Listen for a 2-tone signal that sounds repeatedly
•Look for flashing GREEN LEDs
•Check that the display is flashing “Complete”
Remove the vial(s).
1
2
3
4
5
6

7
CAUTION:
If a vial is removed prior to completion of the 15-minute warming cycle,
WARMING CRADLE®will sound a continuous tone and the display
will alternate between “Replace” and “Vial.” The LED(s) will flash RED.
If the vial is replaced within 10 seconds, the continuous tone will stop
and the timer will continue. If the vial is not replaced within 10 seconds,
the continuous tone will stop, the timer will reset to 0:00, and WARM-
ING CRADLE will return to the ”Insert Vial” mode.
The 2 vial reservoirs operate independently. If there are vials in
both of the vial reservoirs, and the timer resets to 0:00 for one of
the 2 vial reservoirs, as described above, the 2-tone signal that
sounds after 14 minutes has elapsed will only be for the vial that
has not had an interruption in the warming cycle.
NOTES:
•WARMING CRADLE requires preheating each time it is plugged
into a 110 V AC electrical outlet
•WARMING CRADLE should remain plugged in when not in use
•If no vial is inserted, WARMING CRADLE:
– will remain heated at 44°C ± 1°C indefinitely
– display will continue to alternate between “Insert” and “Vial”
•When a vial is removed, the display will return to alternating between
“Insert” and “Vial,” and the timer will reset to 0:00
•If a vial is not removed after the 15-minute warming cycle, the timer
will continue to track the elapsed time and maintain a temperature of
44°C ± 1°C. The 2-tone signal will continue to sound repeatedly, as a
reminder that the warming cycle is complete and that the vial should
be removed
•If 2 vials have completed the 15-minute warming cycle but only 1 vial
is removed, the 2-tone signal will continue to sound repeatedly until
the second vial is removed
•There is no auto shut-off feature or on/off switch

8
Power cord
For access by
service personnel
authorized by
Discovery
Laboratories, Inc.
Plug WARMING CRADLE into a 110 V AC electrical outlet. Three
short beeps indicate that WARMING CRADLE is operational.
Operation
Setup
Locate the power cord supplied with WARMING CRADLE®and
insert it into the back panel of WARMING CRADLE, as shown in
Figure 2.
Figure 2: Back panel

9
These LEDs will be
flashing AMBER
• The timer for the vial in the left reservoir appears on the left side of the display
• The timer for the vial in the right reservoir appears on the right side of the display
• The current temperature of the reservoirs is shown in the middle of the display
• The display will alternate between “Preheating” and “In Process” (see Figure 4)
Figure 4: “Preheating” display alternates
between “Preheating” and “In Process”
Preheating cycle
WARMING CRADLE®will be in “Preheating” mode when the unit
is first plugged in, and the display will appear (see Figure 3).
Figure 3: ”Preheating” display
0:00
Preheating
35.8
0:00
0:00
In Process
35.8
0:00
0:00
Preheating
35.8
0:00

10
“Insert Vial” mode
When the temperature reaches the preset level of 44°C ± 1°C,
WARMING CRADLE®will generate 3 short beeps and the display
will alternate between “Insert” and “Vial” (see Figures 5 and 6).
WARMING CRADLE has completed the preheating cycle and is now
ready to accept vials.
Figure 6: “Insert Vial” display alternates
between “Insert” and “Vial”
Figure 5: “Insert Vial” display
These LEDs will
be steady GREEN
Insert
0:00
43.9
Insert
0:00
Vial
0:00
43.9
Vial
0:00
Insert
0:00
43.9
Insert
0:00

11
Warming cycle
Open the dust cover and insert vial(s) into vial reservoir(s) (see Figure 7).
Vials can be inserted at different times. Figure 7 shows that the vial on the
left has completed the 15-minute warming cycle and should be removed.
The vial on the right has been warming for 22 seconds.
Figure 8: ”Complete” display flashes
“Complete”on the left and alternates between
“Warming” and “Vial” on the right
Figure 7: ”Complete” display
This LED will be
flashing GREEN
Vial on the left
has completed
the warming
cycle
This LED will alternate
between AMBER and
GREEN
Complete
15:08
43.9
Warming
0:22
Complete
15:08
43.9
Vial
0:22
Complete
15:08
43.9
Warming
0:22

12
Figure 9: ”Warming Vial” display
Warming
3:15
44.0
Insert
0:00
12
Warming cycle (continued)
WARMING CRADLE®will automatically detect when a vial is inserted
and will start the timer (factory preset is 15 minutes). The display will
alternate between “Warming” and “Vial” (see Figures 9 and 10).
Note: The temperature may briefly drop 2°C to 3°C when a cold vial is inserted.
Figure 10: ”Warming Vial” display alternates
between “Warming” and “Vial” on the left
and “Insert” and “Vial” on the right
This LED will be
steady GREEN
This LED will
alternate
between AMBER
and GREEN
Warming
3:15
44.0
Insert
0:00
Vial
3:15
44.0
Vial
0:00

13
Note: If the vial is not removed after the 15-minute warming cycle is complete, the timer will continue
to track the elapsed time and the temperature will be maintained indefinitely at 44°C ± 1°C. The 2-tone
signal will continue to sound repeatedly, as a reminder that the warming cycle is complete and that the
vial should be removed. After 1 hour, the display changes from indicating mm:ss to hh:mm and the “:”
will blink every second. There is no auto shut-off feature or on/off switch.
When the vial is removed, the system will return to the “Insert Vial” mode and the timer will reset to 0:00.
Warming cycle “Complete”
After the vial has warmed for 14 minutes, a 2-tone signal will sound once. After
the 15-minute warming cycle is complete, a 2-tone signal will sound repeatedly
and the display will flash “Complete” (see Figures 11 and 12).
This LED will be
steady GREEN
This LED will be
flashing GREEN
Figure 11: Warming cycle “Complete” display
Figure 12: Warming cycle “Complete” display
flashes “Complete” on the left and “Insert” and
“Vial” on the right
Complete
15:02
43.8
Insert
0:00
Complete
15:02
43.8
Vial
0:00
Complete
15:02
43.8
Insert
0:00

14
Early removal of vial
If a vial is removed prior to completion of the 15-minute warming cycle,
WARMING CRADLE®will sound a continuous tone for 10 seconds and
the display will alternate between “Replace” and “Vial” (see Figures 13
and 14). The LED(s) will flash RED.
If the vial is replaced within 10 seconds, the continuous tone will stop and
the timer will continue. If the vial is not replaced within 10 seconds, the
continuous tone will stop, the timer will reset to 0:00, and WARMING
CRADLE will return to the “Insert Vial” mode.
Figure 13: ”Replace Vial” display
This LED will be
steady GREEN
This LED will
be flashing RED
Figure 14: ”Replace Vial” display alternates
between “Replace” and “Vial” on the left
and “Insert” and “Vial” on the right
Replace
11:36
44.1
Insert
0:00
Vial
11:36
44.1
Vial
0:00
Replace
11:36
44.1
Insert
0:00

15
AUDIBLE SIGNALS:
Sound
3 short beeps
2-tone signal, sounded once
2-tone signal, sounded
repeatedly
10-second continuous tone
Continuous loud beep
(alarm)
Indication
Power supplied to unit
Preheating complete – preset temperature:
44°C ± 1°C
Vial(s) warmed in vial reservoir
for 14 minutes
Warming cycle is complete
Vial(s) removed before warming cycle
was completed
Immediate service is required
LED and Audible Signals
LED SIGNALS:
Steady GREEN – preset temperature (44°C ± 1°C)
has been reached; ready for vials
Flashing GREEN – warming cycle is complete and vials
should be removed
Alternating AMBER and GREEN – vial(s) warming
Flashing AMBER – preset temperature has not yet been
reached; vial reservoirs are preheating
Flashing RED – vial was removed prior to the completion
of the warming cycle. Also indicates that service is required

16
Frequently Asked Questions
Q: What happens if a vial is not inserted after WARMING
CRADLE®has preheated?
A: If a vial is not inserted into WARMING CRADLE once it reaches the
factory preset temperature of 44°C ± 1°C, WARMING CRADLE will
maintain the preheated temperature indefinitely. There is no on/off
switch. The LCD will continue to alternate between “Insert” and “Vial”
and the LEDs will remain steady GREEN. The unit should remain plugged
in between uses to maintain the preset temperature of 44°C ± 1°C and
be ready to use at all times.
Q: What happens if the vial is not removed from WARMING
CRADLE after the 15-minute warming cycle is completed?
A: If a vial remains in the vial reservoir after the 15-minute warming
cycle completes, WARMING CRADLE will continue to warm at
44°C ± 1°C, the LEDs will flash GREEN, the timer will continue, and
a 2-tone signal will sound repeatedly until the vial is removed.
Q: Should WARMING CRADLE be unplugged between uses?
A: WARMING CRADLE is designed to remain plugged in at all times
so that it will remain ready to receive and warm vials.
Q: If WARMING CRADLE remains plugged in, does it shut off
automatically?
A: There is no automatic shut-off feature on WARMING CRADLE.
WARMING CRADLE is designed to remain plugged in at all times.
It will remain preheated and in the “Insert Vial” mode until a vial is
inserted.
Q: What does it mean if the LEDs are steady RED, the LCD shows
“Service Required Immediately,” and a loud continuous beep
sounds?
A: This combination of readings means that WARMING CRADLE
needs service and should be replaced. Unplug WARMING CRADLE
and contact Discovery Laboratories, Inc. toll free at 1-877-787-3296.

17
Q: Can a cold vial be inserted into WARMING CRADLE®?
A: A cold vial (standard refrigeration temperature 2°C to 8°C) may be
inserted into WARMING CRADLE. This may cause the reservoir
temperature to drop slightly. WARMING CRADLE will reheat the
reservoirs to the preset temperature of 44°C ± 1°C.
Q: What happens if the temperatures of the vial reservoirs are
different from each other?
A: A difference in vial reservoir temperatures will not be indicated on
the display. If the difference in temperature between the sensors
exceeds 2°C for longer than 5 minutes, the LCD will show “Service
Required Immediately” accompanied by steady RED LEDs and a loud
continuous beep. If the reservoir temperature exceeds the preset
temperature of 44°C ± 1°C for longer than 5 minutes, the same
alarm sequence will occur and WARMING CRADLE should
be serviced.
Q: How is WARMING CRADLE turned off?
A: There is no on/off switch. WARMING CRADLE is designed to re-
main plugged in at all times. There is no automatic shut-off feature.
To remove power from WARMING CRADLE, unplug it.
Q: Can vials be warmed at a different temperature for a
different amount of time?
A: WARMING CRADLE is preset for a 15-minute warming cycle
that warms vials to 44°C ± 1°C.
Q: Can a vial be placed in the reservoir before the preheating
cycle has completed?
A: The preheating cycle should be allowed to complete to ensure that
the preset temperature of 44°C ± 1°C is reached before a vial is
placed in the vial reservoir. The timer will not start if a vial is placed
in the vial reservoir before the preheating cycle is complete.

18
Troubleshooting
Cleaning and Maintenance
Make sure WARMING CRADLE is disconnected from the electrical
outlet before performing any cleaning. WARMING CRADLE may be
cleaned with a cloth moistened with clean water or a non–alcohol based
cleaning solution. Avoid splashing water or any liquid onto WARMING
CRADLE. Do not immerse in water.
Warning: If water or any liquid is spilled onto WARMING CRADLE,
disconnect the plug immediately from the electrical outlet and contact
Discovery Laboratories, Inc.
WARMING CRADLE should be calibrated yearly, at minimum, by a
qualified service technician. Contact Discovery Laboratories, Inc. for more
information regarding calibration.
Problem
LEDs and LCD are
not operational
WARMING CRADLE
does not detect a vial
Damaged WARMING
CRADLE
“Service Required
Immediately” on LCD
with flashing RED LEDs
Possible solution
Check that the power cord is connected
properly to WARMING CRADLE®
and the cord is properly plugged into
the electrical outlet.
Plug a different piece of equipment into
the electrical outlet to make sure the
electrical outlet is functioning properly.
Clean the vial sensor above the reservoir.
(See “Cleaning and Maintenance”
instructions, below.)
None – Contact Discovery Laboratories, Inc.
for support.
None – WARMING CRADLE is not
serviceable by the user. Contact Discovery
Laboratories, Inc. for support.

19
Contact Information
Manufactured by:
Saturn Engineering Ltd.
Techno Park Sofia – 1 •152 Tzvetan Lazarov Blvd. 1582 Sofia, Bulgaria
Imported by:
Ultraflex International, Inc.
154-1 Remington Blvd. •Ronkonkoma, NY 11779-6965 USA
Manufactured for:
Discovery Laboratories, Inc.
2600 Kelly Road, Suite 100 • Warrington, PA 18976-3622 USA
Contact Discovery Laboratories, Inc. for questions, support, or for
instructions on returning WARMING CRADLE®to the distributor.
Call: 1-877-787-3296
Publication Notice
The contents of the manual and the specifications for WARMING
CRADLE are subject to change without notice.
Discovery Laboratories, Inc. reserves the right to make changes
without notice to the specifications and materials contained herein
and shall not be responsible for any damages caused by reliance on
material presented, including but not limited to, typographical and
other errors relating to the publication.
Unit Information
Complete the following information for future reference:
Serial number
Date of receipt
Note: The serial number is located on the bottom of
WARMING CRADLE.

WARMING CRADLE®and DiscoveryLabs®Inspired Innovation are registered trademarks
of Discovery Laboratories, Inc. (Warrington, PA)
© 2012 Discovery Laboratories, Inc. All rights reserved. 809-031 R00
2600 Kelly Road
Suite 100
Warrington, PA 18976-3622
www.discoverylabs.com
UL File Number E255645
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