DK2 Power OPS232 User manual

CUSTOMER SERVICE 1 [phone] | WWW.DK2.COM
DK2 USA WEST
3311 MEADE AVENUE STE
E DOCK 13, LAS VEGAS, NEVADA
89102 USA
DK2 USA EAST
3750 SOUTH AVENUE
NORTH UNIT, TOLEDO, OHIO
43615 USA
DK2 CORPORATE HEAD OFFICE
5330 MAINWAY
BURLINGTON, ONTARIO
L7L6A4 CANADA
OPS232
32TON HORIZONTAL & VERTICAL
HYDRAULIC LOG SPLITTER
POWERED BY KOHLER®
USER MANUAL
NOTE: If you find any damaged or missing parts please call DK2 Customer Service or contact us via our website. We will replace any
damaged or missing parts to you for free. Please do not return to the store.

2 | OPS232(Y) man.
WARRANTY
PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE. CALL US AT 1 (888)
277-6960 FOR FAST WARRANTY PARTS AND QUESTIONS.
WHAT IS COVERED – 2-YEAR ENGINE AND 1 YEAR COMMERCIAL WARRANTY INCLUDED
Detail K2 Inc. warrants to the original purchaser that product will be free and clear of manufacturing defects in
workmanship and materials under normal use and service for a period of one (1) year from the date of the original
purchase. If within one (1) year from the original date of purchase this product fails due to defect in material or
workmanship, Detail K2 will repair, replace, or supply any covered defective part at our option. DK2 POWER is
1-year parts only warranty no labor. KOHLER® 2-year warranty is PARTS and LABOR.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize
any party, including its authorized distributors or dealers, to oer any other warranty on behalf of Detail K2 Inc.
SERIAL NUMBERS MUST BE REGISTERED ONLINE AT WWW.DK2POWER.COM, WARRANTY NON-
TRANSFERABLE.
KOHLER® ENGINES –KOHLER® CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
KOHLER® ENGINES –KOHLER® SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
See your KOHLER® manual for specific warranty.
DK2–1-Year parts only, no labor. 2-year KOHLER® warranty.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
(a) Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and
fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY
Within the one (1) year warranty period, the purchaser of the product can CALL 1 [phone] or contact us
on www.DK2.com. Notify us of the claimed defect and provide proof of original purchase. At this time the validity
of the claim will be determined, and if approved replacement parts will be issued. No returned product will be
accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
DAMAGED FREIGHT
Damage to your product caused by freight mishandling is NOT covered under warranty. If your freight arrives
damaged, REFUSE it. Inspect your product when it arrives, otherwise if you accept it, you will be responsible for
filing any freight claims with the delivery company. DK2 warranty excludes damage to product.
RETURNS BEFORE GAS AND OIL
Follow the return policy from the retailer you purchased the equipment from.
RESOLUTION FOR A DEFECTIVE PRODUCT AFTER GAS AND OIL HAS BEEN ADDED.
Call us at 1 [phone] between 8am-4pm Monday to Friday EST.
ENGLISH

v.220513 | 3
TABLE OF CONTENTS
WARRANTY..........................................................................2
TABLE OF CONTENTS ................................................................3
TECHNICAL SPECIFICATIONS..........................................................4
SECTION I  SAFETY ..............................................................5
SAFETY CONVENTIONS ..............................................................6
IMPORTANT SAFETY INFORMATION....................................................6
SAFETY DECALS .....................................................................7
SECTION II  ASSEMBLY ..........................................................12
ASSEMBLY OVERVIEW ...............................................................13
HARDWARE KIT .....................................................................15
LOG CATCHER KIT...................................................................16
STEP 1: TANK AND ENGINE ........................................................... 17
STEP 2: WHEELS ....................................................................18
STEP 3: TONGUE ....................................................................19
STEP 4: BEAM BRACKET .............................................................20
STEP 5: BEAM.......................................................................21
STEP 6: HYDRAULIC LINE ............................................................22
STEP 7: LOG CATCHER...............................................................23
STEP 8: FINAL INSTALLATION CHECK .................................................23
SECTION III  OPERATION.........................................................24
OPERATING INSTRUCTIONS ..........................................................25
SECTION IV  PARTS & SCHEMATICS ...............................................28
SCHEMATICS: TANK .................................................................29
SCHEMATICS: BEAM.................................................................30
SCHEMATICS: TONGUE ..............................................................31
SCHEMATICS: COMPLETE DIAGRAM ..................................................32
SCHEMATICS: COMPLETE PARTS LIST .................................................34
ENGLISH

4 | OPS232(Y) man.
TECHNICAL SPECIFICATIONS
MODEL NUMBER OPS232 (32-TON)
ENGINE KOHLER® SH265 6.5 HP 196cc
MAXIMUM LOG LENGTH 25” (63.5cm)
CYCLE TIME 13 seconds
CYLINDER Ø4.5” (11.4cm) x 24” (61cm) stroke
PUMP, TWOSTAGE 15 GPM (56.8 LPM)
WEDGE, HEATTREATED
STEEL 8.5” (21.6cm) high
BEAM 8.5” (21.6cm) foot plate
HYDRAULIC CAPACITY 8.5 gallons (32.2 litres) max
ASSEMBLED
DIMENSIONS
89.4” (L) x 51.2” (W) x 37.4” (H)
227cm (L) x 130cm (W) x 95cm (H)
ASSEMBLED WEIGHT 529.1lb (240kg)
SHIPPING DIMENSIONS 70.9” (L) x 31.5” (W) x 19.7” (H)
180cm (L) x 80cm (W) x 50cm (H)
SHIPPING WEIGHT 573.2lb (260kg)
VALVE Auto return with adjustable detent
WHEELS D.O.T. approved 16” (40.6cm) O.D. road tires (Not highway towable and 25mph
(40km/h) maximum
COUPLER 2” (5.08cm) ball with safety chains
ENGLISH

SECTION I • SAFETY

6 | OPS232(Y) man.
SAFETY CONVENTIONS
DANGER: This indicates a hazardous situation, which, if not avoided, will result in death
or serious injury.
WARNING: This indicates a hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION: This indicates a hazardous situation, which, if not avoided, may cause minor
or moderate injury.
ADDITIONAL INFORMATION AND POTENTIAL CHANGES
We reserve the right to discontinue, change, and improve our products at any time without
notice or obligation to the purchaser. The descriptions and specifications contained in this
manual were in eect at printing. Equipment described within this manual may be optional.
Some illustrations may not be applicable to your machine.
IMPORTANT SAFETY INFORMATION
WARNING: Read and understand the complete User Manual before
assembling or using this product. Failure to comprehend and comply with
warnings, cautions and instructions for assembly and operation could result in
serious injury or death.
WARNING: Do not permit children to operate this equipment at any time. Do not permit
others that have not read and understood the complete User Manual to operate this
equipment. Operation of power equipment can be dangerous. It is the sole responsibility
of the operator to understand the assembly and safe operation of this product.
DANGER: INTENDED USE
Do not use this machine for any purpose other than splitting wood, for which it was
designed. Any other use is unauthorized and may result in serious injury or death.
DANGER: PERSONAL PROTECTIVE EQUIPMENT
When operating this machine, it is essential that you wear safety
gear including goggles or safety glasses, steel-toed shoes and
tight-fitting gloves (no loose cus or draw strings). Always wear ear
plugs or sound-deafening headphones to protect against hearing
loss when operating this log splitter.
CAUTION: Do not wear loose clothing or jewelry that can be caught
by moving parts of the machine. Keep clothing and hair away from
all moving parts of the machine.
ENGLISH

v.220513 | 7
SAFETY DECALS
Make sure all safety warning decals are attached and in readable condition.
Please call DK2 at 1 [phone] if you need help replacing missing or defaced safety
decals.
OPERATING INSTRUCTIONS
CONTROL VALVE
OPERATION
RETRACT
EXTEND
To minimize the risk to you or others of serious
injury or death:
- Read and understand the owner’s manual and
engine manual before assembling, operating,
towing, or servicing the log splitter.
- Only one person should operate and load logs
onto the log splitter. Stay in the manufacturer’s
designated operator zone.
- All pets and bystanders should keep away.
- Always wear ANSI approved, eye, hearing,
foot, and hand protection while operating the log
splitter.
- Never step or reach over the log splitter during
operation.
- Ensure that body, limbs, and clothing are away
from moving parts while operating the log splitter.
- Always grab logs by the sides when loading.
- Always operate the log splitter outdoors.
- Never use your hands to check for high pressure
oil leaks.
- Never operate if tired or under the influence of
alcohol or drugs.
1. Ensure that the log splitter is on a stable, flat surface.
2. Start the engine and advance throttle to the maximum.
3. Position log onto the beam up against the foot plate.
Note: Always split wood in the direction of the grain.
4. Move the control handle toward the foot plate to
EXTEND the wedge or move the control handle away
from the foot plate to RETRACT the wedge.
(EN) EQUIPMENT OPERATION SHALL ONLY BE PERFORMED IN THE
DESIGNATED OPERATOR ZONE BY ONE PERSON. (FR) LE
FONCTIONNEMENT DE L'ÉQUIPEMENT DOIT ÊTRE EFFECTUÉ
UNIQUEMENT PAR UNE PERSONNE DANS LA ZONE DE L'OPÉRATEUR
DÉSIGNÉE
HORIZONTAL OPERATION
POSITION HORIZONTALE
VERTICAL OPERATION
POSITION VERTICALE
OPERATOR ZONE
ZONE DE L'OPÉRATEUR
OPERATOR ZONE
ZONE DE L'OPÉRATEUR
WARNING
AVERTISSEMENT
DANGER
(EN) PINCH POINT HAZARD
KEEP CLEAR DURING OPERATION
(FR) RISQUE DE PINCEMENT
RESTER À L'ÉCART PENDANT LE
FONCTIONNEMENT
ATTENTION
(EN) FILL WITH AW46 HYDRAULIC FLUID, START
ENGINE, CYCLE CYLINDER 3 - 4 TIMES, STOP ENGINE
AND REFILL BEFORE OPERATION. (FR) REMPLIR
AVEC LIQUIDE HYDRAULIQUE AW46 DEMARRAGE
MOTEUR, CYCLE CYLINDRE 3 - 4 FOIS,
ARRÊTER LE MOTEUR ET REMPLIR
AVANT UTILISATION.
(EN) Read the Operation Manual on how to attach the coupler to
the hitch ball and how to tow safely. • Ensure the correct ball size
is being used. • Do not exceed hitch ball or coupler load limits. •
Attach and secure safety chains prior to towing. • Do not exceed
max towing speed of 25mph (40km/h). • Avoid sharp turns and
steep angles. • Check tightness of coupler before towing. •
Replace hitch ball or coupler if damaged. (FR) Lisez le manuel
d'utilisation pour savoir comment attachez le coupleur à la boule
d'attelage et comment remorquer en toute sécurité. •
Assurez-vous que la bonne taille de boule est utilisée. • Ne
dépassez pas limite de charge de la boule d'attelage ou du
coupleur (attache) • Fixez et sécurisez les chaînes de sécurité
avant le remorquage. • Ne dépassez pas la vitesse de
remorquage maximale de 25 mph (40km/h). • Évitez les virages
serrés et les angles raides. • Vérifiez le serrage du coupleur
avant le remorquage. • Remplacez la boule d'attelage ou le
coupleur si ils sont endommagés.
TO AVOID SERIOUS INJURY OR DEATH
POUR ÉVITER DES GRAVES BLESSURE OU MORT
WARNING
AVERTISSEMENT
(EN) Tank oil level should always be kept between the “MAX” and “MIN” lines
indicated on the dipstick. Never fill the reservoir above the “MAX” line.
Maximum system capacity is 6.5 gallons, operational capacity is 5 gallons.
Select oil viscosity based on the outside temperature at the time of operation
in the table below. (FR) Le niveau d'huile du réservoir doit toujours être
maintenu entre le "MAX" et les lignes « MIN » indiquées sur la jauge. Ne
remplissez jamais le réservoir au-dessus de la ligne "MAX". Capacité
maximale du système est de 6,5 gallons, la capacité opérationnelle est de 5
gallons. Sélectionner la viscosité de l'huile en fonction de la température
extérieure au moment de l'opération dans le tableau ci-dessous.
NOTICE / AVIS
(EN) HOT SURFACE
DO NOT TOUCH
(FR) SURFACE CHAUDE
NE PAS TOUCHER
CAUTION / DANGER
ENGLISH

8 | OPS232(Y) man.
DANGER: GENERAL SAFETY
Failure to follow warnings, cautions, assembly and operation instructions in the User
Manual may result in serious injury or death.
DANGER: READ THE USER MANUAL BEFORE OPERATION
• Do not permit children to operate this equipment at any time. Do not permit others
that have not read and understood the complete User Manual to operate this
equipment.
• Keep all people and pets a minimum of 10 feet away from the work area when
operating this machine. Only the operator is to be near the machine during use.
• Do not operate the machine when under the influence of alcohol, drugs, or
medication.
• Do not allow a person who is tired or otherwise impaired or not completely alert to
operate this machine.
DANGER: PREPARATION OF THE LOG
Both ends of the log should be cut as square as possible to prevent the log from rotating
out of the splitter during operation. Do not split logs greater than 25 inches in length.
DANGER: WORK AREA
• Do not operate the machine on icy, wet, muddy or otherwise slippery ground. ONLY
operate your machine on level ground. Operating on a slope could cause the
machine to roll over or logs to fall o of the equipment, which could result in injury.
• Do not operate the log splitter in an enclosed area. Exhaust fumes from the engine
contain carbon monoxide which can be harmful or deadly when inhaled.
• Do not move the machine over hilly or uneven terrain without a tow vehicle or
adequate help.
• Use a tire chock or block on wheels to prevent movement of the log splitter while in
operation.
• Operate the log splitter in daylight or under good artificial light.
• Keep the work area free of clutter. Remove split wood from around the log splitter
immediately after each use to avoid potential tripping.
ENGLISH

v.220513 | 9
OPERATION OF THE LOG SPLITTER
Operate the log splitter from within the operation zone as shown in the diagrams below. The
operator has the safest and most ecient access to the control valve and the beam in these
locations.
DANGER: FAILURE TO OPERATE THE LOG SPLITTER IN HIGHLIGHTED ORANGE
POSITION BELOW CAN RESULT IN SERIOUS INJURY OR DEATH.
HORIZONTAL OPERATION
OPERATOR ZONE
VERTICAL OPERATION
OPERATOR ZONE
DANGER
• Make sure the operator knows how to stop and disengage the controls before
operating.
• Do not place hands or feet between the log and splitting wedge during forward or
reverse stroke. Serious injury or death could result.
• Do not straddle or step over the log splitter during operation.
• Do not reach or bend over the log splitter to pick up a log.
• Do not attempt to split two logs on top of each other.
• Do not attempt to cross split a log.
• Do not Attempt to load your log splitter when the ram or wedge is in motion.
• Use your hand to operate the control lever on the valve. Do not use your foot, a rope
or any extension device.
• Do not move the log splitter while the engine is running
• Never leave the equipment unattended while the engine is running. Shut o the
engine even if you are leaving the log splitter for a short period of time.
• Avoid contact with the muer and other hot areas of the engine during operation or
after running to prevent burns.
ENGLISH

10 | OPS232(Y) man.
WARNING: REPAIR AND MAINTENANCE
• Do not operate the log splitter when it is in poor mechanical condition or in need of
repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps
are tight.
• Do not alter the log splitter in any manner. Any alteration will void the warranty
and could cause the log splitter to be unsafe to operate. Perform all recommended
maintenance procedures before using the log splitter. Replace all damaged or worn
parts immediately.
• Do not tamper with the engine to run it at excessive speeds. The maximum engine
speed is preset by the manufacturer and is within safety limits. See KOHLER® Engine
manual for more information.
• Remove the spark plug wire before performing any service or repair on the log
splitter.
• Always check the level of hydraulic oil and engine oil before operation.
• Replacement parts must meet manufacturer’s specifications.
WARNING: HYDRAULIC SAFETY
The hydraulic system of the log splitter required careful inspection along with the
mechanical parts. Be sure to replace frayed, kinked, cracked or otherwise damaged
hydraulic hoses or hydraulic components.
• Check for hydraulic fluid leaks by passing a piece of paper or cardboard underneath
or over the area of the leak. Do not check for leaks with your hand. Fluid escaping
from the smallest hole, under pressure, can have enough force to penetrate the
skin causing serious injury or death.
• Seek professional medical attention immediately if injured by escaping hydraulic
fluid. Serious infection or reaction can develop if medical treatment is not
administered immediately.
• Relieve all pressure by shutting o the engine and moving the valve control handle
back and forth should it become necessary to loosen or remove any hydraulic fitting.
• Do not remove the cap from the hydraulic tank or reservoir while the log splitter is
running. The tank could contain hot oil under pressure which could result in serious
injury.
• Do not adjust the hydraulic valve. The pressure relief valve on the log splitter is preset
at the factory. Only a qualified service technician should perform this adjustment.
CAUTION: FIRE PREVENTION
• Do not operate the log splitter near an open flame or spark. Hydraulic oil and
gasoline are flammable and can explode.
• Do not fill the gas tank while the engine is hot or running. Allow the engine to cool
before refueling.
• Do not smoke while operating or refueling the log splitter. Gas fumes can easily
explode.
• Refuel the log splitter in a clear area with no gas fumes or spilled gas. Use an
approved fuel container. Replace the gas cap securely. If gas has spilled, move the
log splitter away from the area of the spill and avoid creating any source of ignition
until the spilled gas has evaporated.
ENGLISH

v.220513 | 11
• Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas
as a precautionary measure against possible flying sparks.
• Drain the fuel tank prior to storage to avoid the potential fire hazard. Store gasoline in
an approved, tightly sealed container. Store the container in a cool, dry place.
• Turn the fuel shut o valve on the engine to the “OFF” position before towing the low
splitter. Failure to do so may result in flooding the engine.
CAUTION: IMPORTANT NOTE
This log splitter is equipped with an internal combustion engine and should not be used
on or near any unimproved forest-covered, brush-covered or grass-covered land unless
the engine’s exhaust system is equipped with a spark arrester meeting applicable local or
state laws (if any). If a spark arrester is used, it should be maintained in eective working
order by the operator. In the state of California a spark arrester is required by law. Other
states have similar laws.
Federal laws apply on federal lands. A spark arrester muer is available as an accessory
at your nearest engine dealer. Always check legal requirements in your area.
CAUTION: TOWING SAFETY
• Check all local and state regulations regarding towing, licensing, and lights before
towing your log splitter.
• Check before towing to make sure that the log splitter is correctly and securely
attached to the towing vehicle and that the safety chains are secured to the hitch or
bumper of the vehicle with enoughs lack to allow turning. Always use a Class I, 2” ball
with this log splitter.
• Do not carry any cargo or wood on the log splitter.
• Do not allow anyone to sit or ride on the log splitter.
• Disconnect the log splitter from the towing vehicle before operating it.
• Use care when backing up with the log splitter in tow to avoid jack-knifing. Allow for
added length of the log splitter when turning, parking, crossing intersections and in all
driving situations.
• Do not exceed 25mph (40km/h) when towing your log splitter. Towing the log
splitter at speeds higher than 25mph (40km/h) could result in loss of control, damage
to the equipment, serious injury or death. Adjust towing speed for terrain and
conditions. Be extra cautious when towing over rough terrain.
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust, some of its constituents and certain product components contain or emit
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.
ENGLISH

SECTION II • ASSEMBLY

v.220513 | 13
ASSEMBLY OVERVIEW
LIST OF TOOLS NEEDED FOR ASSEMBLY:
TOOL # DESCRIPTION
A Hammer
B Needle-nose pliers
C Box cutter
D #2 Phillips screw driver
E 6mm hex key wrench
F 8mm driver
G 13mm wrench or socket wrench
H 17mm wrench or socket wrench
I 19mm wrench or socket wrench
J 22mm and 24mm wrenches or socket wrench
K 28mm socket wrench
CAUTION
On pre-filled log splitters, DO NOT REMOVE the end caps from the hydraulic hoses until
STEP 8.
ENGLISH

14 | OPS232(Y) man.
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
01 OPS23201Y22 Integrated Beam 1
42 OPS23242Y22 Wheel Assembly 4.80 x 8 2
43 OPS23243Y22 Beam Lock Assembly 1
58 OPS23258Y22 Beam Pivot Plate 1
58
42
43
01
TANK ASSEMBLY
LOG CATCHER KIT
TONGUE & STAND
ASSEMBLY
ENGLISH

v.220513 | 15
HARDWARE KIT
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
10 OPS23210Y22 Hex Nut G8.8, M12 x 1.75 8
11 OPS23211Y22 Lock Washer M12 8
16 OPS23216Y22 Flat Washer M12 10
17 OPS23217Y22 Hex Bolt G8.8, M12 x 1.75 x 35mm 6
26 OPS23226Y22 Manual Canister 1
27 OPS23227Y22 Fender Washer M6 3
28 OPS23228Y22 Hex Bolt G8.8, M6 x 1.0 x 20mm 3
43 OPS23243Y22 Beam Lock Assembly 1
53 OPS23253Y22 Flat Washer 3/4" 2
54 OPS23254Y22 Castle Nut 3/4-16, Clear Zinc 2
55 OPS23255Y22 Cotter Pin 1/8" x 1-1/2" 2
56 OPS23256Y22 Hub Cap 2
57 OPS23257Y22 Hub Cap Tool 1
58 OPS23258Y22 Beam Pivot Plate 1
70 OPS23270Y22 Hex Bolt G8.8, M12 x 1.75 x 110mm 2
10
57
43
58
55
54
16 11
17
53
70
56
28
27
26
HARDWARE KIT
ENGLISH

16 | OPS232(Y) man.
LOG CATCHER KIT
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
80 OPS23280Y22 Log Catcher Grate 1
81 OPS23281Y22 Log Catcher Support Plate 2
82 OPS23282Y22 Lower Log Catcher Mount 2
83 OPS23283Y22 Upper Log Catcher Mount 2
84 OPS23284Y22 Hex Bolt M10 x 1.5 x 30mm 8
85 OPS23285Y22 Lock Washer M10 10
86 OPS23286Y22 Hex Nut M10 10
87 OPS23287Y22 Flat Washer M10 12
88 OPS23288Y22 Button Head Screw M10 x 1.5 x 30mm 2
80
86
87
88
83
82
84
81
85
ENGLISH

v.220513 | 17
STEP 1: TANK AND ENGINE
1. Remove M8 x 1.25 x 45mm Hex Bolts (48) from the Tank Assembly.
2. Place Engine (52) on the Tank Assembly.
3. Secure Engine (52) on Tank Assembly in 4 places with M8 x 1.25 x 45mm Hex Bolts (48), M8
Flat Washer (49) and M8 x 1.25 Nylock Hex Nut (51).
4. Attach Suction Line Tube (35) to Pump.
5. Fasten the Suction Line Tube (35) to the Pump Assembly with the Hose Clamp (34).
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
34 OPS23234Y22 Hose Clamp 15/16" to 1-1/4" 2
35 OPS23235Y22 Suction Line Tube Wire Reinforced 1
48 OPS23248Y22 Hex Bolt G8.8, M8 x 1.25 x 45mm 4
49 OPS23249Y22 Flat Washer M8 8
50 OPS23250Y22 Rubber Damper B&S, LS 4
51 OPS23251Y22 Nylock Hex Nut G8.8, M8 x 1.25 4
52 OPS23252Y22 Engine KOHLER® SH265 6.5 HP 196cc 1
51
49
35
34
48
49
52
50
TANK ASSEMBLY
PUMP ASSEMBLY
ENGLISH

18 | OPS232(Y) man.
STEP 2: WHEELS
1. Remove disposable spindle covers and wheel bearing covers.
2. Slide Wheel Assembly (42) on to the spindle with valve stem of tire facing outwards.
3. Install 3/4” Flat Washer (53) on to the spindle.
4. Thread the slotted 3/4-16 Castle Nut (54) on to the spindle. The slotted nut should be
attached with a 28mm Socket Wrench (K) tight enough to eliminate the free-play of the
wheel assembly and not tighter. Make sure the wheels can freely rotate. The 3/4-16 Castle
Nut (54) needs to be oriented to allow for the installation of the 1/8” x 1-1/2” Cotter Pin (55).
5. Install the 1/8” - 1-1/2” Cotter Pin (55) through the 3/4-16 Castle Nut (54) and spindle. Bend
pin ends around the spindle to secure its position.
6. Install the Hub Cap (56) using the Hub Cap Tool (57). Gently tap on the hub cap tool with a
hammer to drive the hub cap into place.
7. Repeat these steps to install the second wheel.
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
42 OPS23242Y22 Wheel Assembly 4.80 x 8 2
53 OPS23253Y22 Flat Washer 3/4" 2
54 OPS23254Y22 Castle Nut 3/4-16, Clear Zinc 2
55 OPS23255Y22 Cotter Pin 1/8" x 1-1/2" 2
56 OPS23256Y22 Hub Cap 4.80 x 8 2
57 OPS23257Y22 Hub Cap Tool 1
42
53
54
55
56
57
TANK ASSEMBLY
ENGLISH

v.220513 | 19
STEP 3: TONGUE
Attach the Tongue & Stand Assembly to the Tank Assembly with M12 x 1.75mm x 1.10mm Hex
Bolt (70), M12 Flat Washer (16), M12 Lock Washer (11), and M12 x 1.75mm Hex Nut (10) in two
places. Tighten securely using a 19mm Socket Wrench (I).
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
10 OPS23210Y22 Hex Nut G8.8, M12 x 1.75 2
11 OPS23211Y22 Lock Washer M12 2
16 OPS23216Y22 Flat Washer M12 2
26 OPS23226Y22 Manual Canister 1
70 OPS23270Y22 Hex Bolt G8.8, M12 x 1.75 x 110mm 2
16
10
26
16
70
11
TONGUE & STAND
ASSEMBLY
TANK ASSEMBLY
ENGLISH

20 | OPS232(Y) man.
STEP 4: BEAM BRACKET
1. Attach the Beam Lock Assembly (43) to the Integrated Beam (01) with M12 x 1.75 x 35mm
Hex Bolt (17), M12 Flat Washer (16), M12 Lock Washer (11), M12 x 1.75 Hex Nut (10) in two
places. Tighten securely using a 19mm Socket Wrench (I).
2. Attach the Beam Pivot Plate (58) to the Integrated Beam (01) using the four bottom holes
with M12 x 1.75 x 35mm Hex Bolt (17), M12 Flat Washer (16), M12 Lock Washer (11), and M12 x
1.75 Hex Nut (10) in four places. Tighten securely using a 19mm Socket Wrench (I).
ITEM # PART # DESCRIPTION SPECIFICATION QTY.
1 OPS23201Y22 Integrated Beam 1
10 OPS23210Y22 Hex Nut G8.8, M12 x 1.75 6
11 OPS23211Y22 Lock Washer M12 6
16 OPS23216Y22 Flat Washer M12 6
17 OPS23217Y22 Hex Bolt G8.8, M12 x 1.75 x 35mm 6
43 OPS23243Y22 Beam Lock Assembly 1
58 OPS23258Y22 Beam Pivot Plate 1
01
43
11
58
10
16
17
ENGLISH