DLS FlexxPump 500 B User manual

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 01
EN-
I. Supplementary Sheet for User Manual
I.I Revision history
This supplementary sheet(s) is/are exclusively valid for
Product:
Product Designation: FlexxPump 500B with external battery compartment
(FP 500B with ext. battery compartment)
Product Revision: ---
The chapters described in this supplementary sheet(s) replace the chapters in
User Manual:
Date of creation: 09.20
revision of the user manual: AF-20220112
for the
Product:
Product Designation: FlexxPump 500B with external battery compartment
(FP 500B with ext. battery compartment)
Product Revision: ---
Chapters not replaced by this supplementary sheet(s) in the original user manual remain valid
without exception. Further supplementary sheets to the original instruction manual are valid in
addition to this supplementary sheet.
This document is protected by copyright.
All rights for layout, content, texts and corporate design are reserved by DLS Schmiersysteme
GmbH, © 2022.
All rights, including those of photomechanical reproduction, duplication and distribution
by means of special processes (e.g. data processing, data carriers and data networks),
even in part and/or in extracts, are reserved by DLS Schmiersysteme GmbH.
The content and technical specications are subject to change without notice.
This supplementary sheet was created in German language, the present language version is a
translation of the German version of the supplementary sheet.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 02
EN-
3. Description of function
3.1 General information
The FP 500B with ext. battery compartment is designed as an extremely compact double piston
pump for autonomous operation with oil as lubricant. The two pistons run force-controlled and
counter-rotating. The FP 500B with ext. battery compartment is available as a version with one
lubricant outlet or as a version with two lubricant outlets. The outlets are secured by an integrat-
ed non-return valve. Approx. 0.15 cm³ of lubricant is pumped during each dispensing operation;
multiple dispensers can be set one after the other.
The OLED on the front panel displays the various operating states; further information (empty
cartridge, error) can be read.
The present FlexxPump4 as battery version has no electrical interface. The supplied activation
and programming key can be used to adjust the quantity of grease pumped per time to supply the
lubrication point with the ideal quantity of lubricant.
 The FP 500B with ext. battery compartment is equipped with an external battery compartment
from the factory. Two battery holders are also included in the scope of delivery. Depending on re-
quirements, either the DLS Schmiersysteme GmbH battery pack 6V, or your own primary cells or
rechargeable batteries in sizes R6 (AA) or R14 (baby cells), each with 1.5V voltage, can be used
to supply the FP 500B with ext. battery compartment with power. The enclosed battery holders
are necessary for this.

9
4
5
0
6
8
7
3
1
2
FlexxPump 500 B
Continuation sheet
revision: SG-20220816 03
EN-
Nr. Description
0 FlexxPump 500B with external battery compartment
(FP 500B with ext. battery compartment)
1 OLED
2 Action area (for actions with the activation and programming key)
3 Activation and programming key
4 Lubricant outlet, outlets (di󰀨erent versions possible)
5 Retaining ring
6 Upper Housing
7 Battery compartment for battery pack or battery holder
8 Nameplate with designation, CE mark and serial number
9 Through hole for assembly (on both sides)
Fig. 1: Overview FP 500B with ext. battery compartment
The FP 500B with ext. battery compartment is available in several di󰀨erent versions. They di󰀨er in
the number and type of lubricant outlets, and the scope of accessories supplied. In addition, two
battery holders for battery sizes R6 and R14 are included in the scope of delivery of the FP 500B
with ext. battery compartment.
3.3 Scope of delivery

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 04
EN-
3.4 Technical data
Electrics
Battery sizes (alkaline or lithium) DLS Schmiersysteme GmbH standard
battery pack 6V; 4x R6 with 1.5V or 4x R14
with 1.5V (primary cells or rechargeable
batteries)

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 05
EN-
5.2 Assemblyandinitiallling
1. Condition as delivered
The FP 500B with ext. battery compartment is
delivered in a cardboard box. Depending on the
version ordered, additional accessories such as a
battery pack or lubricant cartridge are included.
2. Mechanical fastening
Attach the FP 500B with ext. battery compart-
ment mechanically to the mounting plate using
the through holes.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 06
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2. Filling of the cartridge with oil
Fill the cartridge with oil until the mark
"max. Füllstand" is reached.
 Make sure you ll the cartridge neat, that
no dirt, water or foreign bodies enters the
lubricant inlet.
3. Remove the housing from the power unit
of the FP 500B with ext. battery compartment.
Turn the retaining ring counterclockwise in or-
der to remove the upper housing from the power
unit.
Remove the upper housing from the power
unit.
Make sure that no dirt, water or foreign
bodies enters the lubricant cartridge.
Losen the retaining ring at the marked posi-
tions.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 07
EN-
5. Mount the upper housing from the pump unit of
the FP 500B with ext. battery compartment.
Place the disassembled upper part on the FP
500B with ext. battery compartment and press it
onto the pump unit.
Fasten the upper housingto the pump unit by
turning the retaining ring clockwise.
 The retaining ring must click into place when
turned and must be completely tightened.
6. Loosen the screws and remove the cover to
open the battery compartment.
Turn the four screws counterclockwise. Once
the screws are loosened, the cover can be remo-
ved.
Remove the cover from the battery compart-
ment.
Store the cover next to you.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 08
EN-
7. Inserting the battery packs
Connect the new battery to the battery cable
via the reverse polarity protected plug or insert
new batteries into the matching battery holder and
connect it to the reverse polarity protected plug.
Stow the battery and the battery cable in the
battery compartment.
Make sure that the battery cable or the plug
does not protrude from the battery compartment
and become trapped when the cover is screwed
on.
7. Remount the cover
Place the cover on the battery compartment.
Turn the screws clockwise to fasten.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 09
EN-
1. Remove the housing from the power unit
of the FlexxPump 500.
Separate the housing from the
power unit by turning the retaining ring
counterclockwise.
 Make sure that no dirt, water or foreign
bodies enters the lubricant inlet.
As Alternative you can remove the lid on
top of the housing,drehe to lay open the oil
reservoir. Turn the lid to OPEN and pull it
o󰀨.
2. Filling of the cartridge with oil
Fill the cartridge with oil until the mark
"max. Füllstand" is reached.
 Make sure you ll the cartridge neat, that
no dirt, water or foreign bodies enters the
lubricant inlet.
3. Assembling the housing on the power unit
of the FlexxPump 500.
Place the dismantled housing on the
FlexxPump 500 and press it onto the power
unit.
Fasten the housing to the power unit by
turning the retaining ring clockwise.
 The retaining ring must snap into place
when turning and be completely tightened.
 Mount the lid back onto the housing, if
you removed it for filling the oil cartridge.
The lid has to be in the position CLOSE.
7.2.Oilrell&batterychange

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 10
EN-
The battery can be changed during normal operation of the FP 500B with ext. battery compartment.
FP 250/400/500B with external battery compartment shows Error E3; the red LED flashes every 5
seconds.
In the following steps is described how you change the battery.
1. Loosen the screws and remove the cover to
open the battery compartment.
Turn the four screws counterclockwise.
Once the screws are loosened, the cover can
be removed.
Remove the cover from the battery compart-
ment.
Store the cover next to you.
2. Remove empty battery pack.
Pull the empty battery pack or battery holder
out of the battery compartment with the battery
cable.
If using the battery pack, disconnect the rever-
se polarity protected plug connection and dispose
of the empty battery pack properly after comple-
ting the work.
When using your own batteries, remove them
from the battery holder.

FlexxPump 500 B
Continuation sheet
revision: SG-20220816 11
EN-
4. Remount the cover
Place the cover on the battery compartment.
Turn the screws clockwise to fasten.
3. Inserting the battery packs
Connect the new battery to the battery cable
via the reverse polarity protected plug or insert
new batteries into the matching battery holder and
connect it to the reverse polarity protected plug.
Stow the battery and the battery cable in the
battery compartment.
Make sure that the battery cable or the plug
does not protrude from the battery compartment
and become trapped when the cover is screwed
on.
Carry out the work according to the above description.
If an error was displayed in the OLED before the cartridge was changed, the indicator now
disappears, as does the red LED which ashes every 5 seconds. A separate acknowledgement is
not required. The green LED ashes briey every 60 seconds.
After completion of this work, the FP4 B automatically returns to the last active mode (ON or
OFF) before the work.
If the empty battery error (error E1) has been reached during a dispensing cycle, the cycle will
be automatically interrupted and automatically continued after completion of the work.

F F
E E
D D C C
B B A A
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8
A3
Weitergabe und Vervielfältigung dieser Unterlage, sowie
Verwertung und Mitteilung ihres Inhalts nicht gestattet,
soweit nicht ausdrücklich zugestanden. Alle Rechte vorbehalten
Copying of this document and giving it to others,
and the use or communication of the contents thereof,
are forbidden without express authority. All rights reserved
Maße in mm Dimensions in mm Zul. Abw. f. Maße
ohne Toleranzang. General tolerances
ISO 2768-mK
Fertigzustand Finished cond. Menge
Quantity
Werkstoff / Material Benennung / Designation
Maßstab Scale
Gewicht / Weigth DLS Art.-Nr. / DLS Part-No. Sachnummer / Part-No.
Solid Edge
Blatt Sheet
Dateiname / Filename
Name Name
Datum Date
Bearb. Drawn Gepr. Check Norm Appr.
von of
DLS Schmiersysteme GmbH Gewerbering 5 82140 Olching
1:2
1 2
01.02.2022
FlexxPump 412 B extern
235-412-001
AZ_235-412-001
09.02.2022 DS
1,8 kg
Vg
235-412-001.dft
1
Verschlossene Auslässe nicht öffnen! Schlauchanschlüsse dürfen nicht entfernt oder hinzugefügt werden! Betrieb der FlexxPump mit jeweils 4 Stück Batterien der Größen LR6 oder LR14 möglich Batterien sind nicht im Lieferumfang enthalten!
Ausführung von 235-412-001: Antriebseinheit: Zinkdruckguss, lackiert Inlay: PA 6.6 GF30, RAL 7016 Abdeckung: PA, transparent Gewicht (leer)
:
1.8 kg
H
inweis:
Zum Wechseln der Kartusche ca. 200 mm über der FlexxPump frei lassen.
Isometrie (M1:3)
565
88
115,6
13O
82,2
107
198,4
298,5
80,2
65,525
12,5
7
O
(2x)
1.1 1.2
Aktionsstift
Abdeckung
Inlay Antriebseinheit
Schlauchanschluss O6 schwenkbar
Aktionsfläche
LCD
O85
30
100
115
FlexxPump 500 B
Continuation sheet
revision: SG-20220816 12
EN-
9. Appendix
9.1 Dimension sheet and installation dimension