DOA RAPTOR E User guide

HYDRAULIC POWER PACK
WITH ELECTRIC MOTOR
DOA s.r.l.
Via Cortiva 5 - 22060 NOVEDRATE (Como) ITALY
TEL [phone] FAX [phone]
www.doa.it e-mail: [email protected]
SAFETY MANUAL
USE AND MAINTENANCE
APRIL 2004 – 2
nd
edition
IMPORTANT
READ THIS MANUAL BEFORE
USING THE TOOL
KEEP ALWAYS FOR FUTURE
REFERENCES
RAPTOR E
SUPER RAPTOR E

2
CONTENTS OF THE MANUAL
Page
•INTRODUCTION 3
•SAFETY SYMBOLS 4
•DESCRIPTION OF THE PRODUCT
Description 5
Typical applications 5
Accessories 5
•TECHNICAL CHARACTERISTICS
General view – main components and their functions 6
Weight and dimensions 6
Hydraulic oil 7
Flexible hose 10
Quick couplers 13
•SAFETY RULES 15
•USE OF THE PRODUCT
What not to do 17
Before working 18
Start and use or the power pack 19
Positioning of the power pack 19
Connection of the hoses and tool to the power pack 20
Electric motor starting 21
End of operations 22
•MAINTENANCE AND CARE
Adjustment of the maximum pressure valve 23
Power pack cleaning 25
Periodical controls and substitution of wear out parts 26
Maintenance of the flexible hose 26
Disposal and scrapping 28
Repair 29
•PROBLEM / CAUSE / SOLUTION / CHART 30
•WARRANTY 33

3
INTRODUCTION
Dear customer,
Congratulations for having purchased a DOA product. The machine you bought, was
manufactured with high quality materials to assure your maximum satisfaction and a long
lasting service without problems. For your safety and obtaining the best result, we recommend
to read this manual and respect the simple instructions contained, this will protect you from
accidents and avoid damages to the equipment.
Keep it always available together with its enclosures, so that it can be consulted when necessary.
IMPORTANT
SOME ENCLOSURES CONTAINING INFORMATION ABOUT ACCESSORY PARTS
OR SAFETY MANUALS OF THE MANUFACTURERS OF PETROL ENGINES,
ALTERNATORS OF OTHER SUBCOMPONENTS OF DOA TOOLS, COULD HAVE
BEEN SUPPLIED TOGETHER WITH THIS MANUAL.
THESE ENCLOSURES ARE AN INTEGRAL PART OF THE MANUAL AND THEY
MUST BE KEPT TOGETHER WITH THE MANUAL ITSELF. .
BE CAREFUL WHEN YOU CONNECT THE POWER PACK TO AN UNKNOWN HYDRAULIC
TOOL OR A TOOL WHICH WE DON’T KNOW THE HYDRAULIC MAXIMUM TOLERABLE
VALUES OF PRESSURE AND FLOW OF. FOR AVOIDING ACCIDENTS AND DAMAGES TO
THE EQUIPMENT, BE SURE THAT THE MAXIMUM VALUES OF PRESSURE AND FLOW OF
THE TOOLS CONNECTED TO THE POWER PACK ARE COMPATIBLE WITH THOSE ONE
OF THE POWER PACK ITSELF.
NOTE
–
THE TEXT AND THE ILL
USTRATIONS IN THIS M
ANUAL ARE AN
EXCLUSIVE PROPERTY OF DOA S.R.L. THE PERSON WHO USES THE TEXT OR
REPRODUCES, EVEN PARTIALLY, ILLUSTRATIONS OR PARAGRAPHS FOR
NON
-
AUTHORISED PURPOSES
CAN BE LEGALLY LIABL
E.
DATA, ILLUSTRATIONS
AND CHARACTERISTICS
OF THIS MANUAL ARE O
NLY
INFORMATIVE AND NOT BENDING. DOA RESERVES THE RIGHT TO MAKE
MODIFICATIONS AT ANY TIME AND WITHOUT PREVIOUS NOTICE.

4
SAFETY SYMBOLS
SAFETY SYMBOLS
This manual contains safety warnings represented by symbols indicating three different
levels of danger:
This symbol indicates an operation or situation
extremely dangerous which can cause serious
accidents or death if proper precautions are not
respected
This symbol indicates a dangerous operation or
situation that can cause serious accidents or death
This symbol warns about generic danger that can
cause accidents and damages to the equipment or
the properties.
This symbol indicates important information
WHEN THE EFFECTS OF A CERTAIN ACTION ARE NOT EXACTLY KNOWN,
REMIND THAT EVEN THE SIMPLEST OPERATION MAY HIDE DANGERS.
IN CASE OF DOUBTS DO NOT RISK – DO NOT MAKE EXPERIMENTS!
ASK YOUR DOA DEALER OR YOUR FOREMAN.

5
PRODUCT DESCRIPTION
PRODUCT DESCRIPTION
RAPTOR EIS A HYDRAULIC POWER PACKS POWERED BY ELECTRIC MOTOR,. THE
POWER PACK CAN SUPPLY A FLOW OF 40 L/MIN AT 140 BAR PRESSURE.
THE POWER PACK IS DESIGNED FOR POWERING HYDRAULIC TOOLS OF GROUP
40 l/min - 140 bar
( 10 gpm - 2000 PSI)
RAPTOR E IS AVAILABLE IN DIFFERENT VERSION DEPENDING ON CUSTOMER NEEDS
THE HYDRAULIC POWER CAN BE :
FLOW MAXIMUM 40 l/MIN
OR
FLOW MAXIMUM 200 BAR
OR INTERMEDIATE VALUES
VALUES BELONGING TO EHTMA (EUROPEAN HYDRAULIC TOOLS MANUFACTURERS
ASSOCIATION) STANDARD.
THE POWER PACK IS EQUIPPED WITH A HYDRAULIC GEAR PUMP AND HEAT
EXCHANGER WITH CENTRIFUGAL FAN, DESIGNED FOR GUARANTEEING THE IDEAL
VALUES OF COOLING OF THE HYDRAULIC OIL ALSO DURING SUMMER.
TYPICAL APPLICATIONS
POWERING OF HYDRAULIC TOOLS: breakers, dewatering pumps, hammer drills, disc
saws, pruners, drills, ventilators, railroad tools etc.
ACCESSORIES
-HYDRAULIC HOSES OF 7 m. WITH QUICK COUPLERS
-HYDRAULIC HOSES OF 10 m. WITH QUICK COUPLERS
-PLASTIC PROTECTIVE COVER ( available on request )

6
TECHNICAL CHARACTERISTICS
GENERAL VIEW – MAIN COMPONENTS AND THEIR FUNCTIONS
Fig. 2 -HYDRAULIC POWER PACK MODEL - RAPTOR E
FOR THE FUNCTIONS OF THE ELECTRIC PANEL SEE ON PAGE 21
1. FOLDING HANDLE is a long handle allowing a comfortable manoeuvrability of the power
pack on the ground, both pulling and pushing. Its length assures that feet are not bumped
when the power pack is moved pulling it
2. ON/OFF FLOW LEVER when is in the ON position ( left side ) it allow to deliver flow to
tool, when is in the OFF position ( right side ) it makes the internal “by pass” .
The lever must be put in the OFF position when starting the power pack or when a tool is
connected to the pack or when the pack is put OFF.
3. FRONT PANEL on the panel there are the various stickers with working instructions, etc.
On some models on the panel there is the hour meter.
4. TANK – HYDRAULIC BLOCK is a unit manufactured in sheet steel containing the
hydraulic oil tank, air conveyor and all the accessory parts of the power-pack hydraulic
part.
5. HYDRAULIC OIL COOLER is an aluminium highly-efficient model controlling the oil
temperature. It is protected by a bumper grid
6. SIDE FOLDING HANDLES allow a comfortable gripping of the power pack and carries
out also the function of side bumper bar.
7. REAR FOLDING HANDLES give a comfortable gripping of the power pack in the rear
part.
8. ELECTRIC MOTOR
9. UPPER FRAME consists of a strong square stainless steel tube.

7
VIEW OF THE HYDRAULIC ON / OFF VALVE BLOCK
THE VALVE BLOCK is the seat af all components that controls the hydraulic circuit, the part is
obtained working a laminated aluminium block
1. OIL INLET HOLE – oil enters in pressure in the valve from this hole
2. ROTATING JOINT is an adjustable joint where the quick couplers are installed. It permits to
fold the quick coupler after the use protecting it against shocks. It also allows the flexible
hose to have a natural bend avoiding sharp bends..
3. FILTER CARTRIDGE is the hydraulic oil filter. It can easily substituted but it cannot be
maintained
4. MALE QUICK COUPLER is the quick coupler which the oil comes out under pressure
through from “P” power pack. The male quick coupler should always be installed in this
position for guaranteeing the right circulation of the oil.
5. ON/OFF FLOW LEVER is the lever which the oil is sent to flexible hoses and hydraulic tool
through. It is OFF placed rightwards, it is ON placed leftwards.
The lever should always be in OFF position at the end of operations or when the motor is
started. The illustration shows the lever as installed on the model SCORPION ( pointed to
the center of the pack ), on the other power packs included the RAPTOR E the lever is
installed on the front part ( pointed to the exterior ) but the sense of the ON OFF position is
the same
6. OIL OUT LET HOLE ( only model SCORPION ) – the oil exits the valve at low pressure from
this hole and returns to tank.On the models RAPTOR – MANTA this hole is plugged as the
oil baypasses to tank from an internal passage.
7. PRESSURE RELIEF VALVE is the valve adjusting the maximum value of the hydraulic
pressure of the power pack. It is adjusted originally at a value of 140 BAR. It can be adjusted
at different values of pressure
8. ROTATING JOINT is an adjustable joint where the quick couplers are installed. It permits to
fold the quick coupler after the use protecting it against shocks. It also allows the flexible
hose to have a natural bend avoiding sharp bends..
9. FEMALE QUICK COUPLER is the quick coupler which the oil returns to tank “T” The female
couplers is in communication with tank and should always be installed in this position for
guaranteeing the right circulation of the oil.

8
RAPTOR E – SUPER RAPTOR E
TECHNICAL CHARACTERISTICS
WEIGHT ( dry ) Kg 95 TO 130 DEPENDINGION VERSION
HEIGHT cm 65
LENGTH cm 85
WIDTH cm 60
FLOW l/min 30 max Raptor E
l/min 40 max Super Raptor E
PRESSURE bar 140
OIL TANK CAPACITY liters 10
ON/OFF VALVE TYPE 3 WAY – OPEN CENTER
GROUP EHTMA E
MOTOR POWER 15 KW
VOLTAGE 380 VOLT – 3 phases – 2 poles
FREQUENCY (depending on model ) 50 Hz
MOTOR SPEED 2900 RPM
CLASS OF INSULATION IP – 56
TYPE OF SOCKETS STD 1 socket CEE type
FRAME STAINELSS STEEL
SAFETY FEATURES emergency stop button – inhibitor of starting if on load-
The electric panel board cannot be open if under tension – inhibitor of starting if
the motor has reverse rotation
HYDRAULIC CHARACTERISTICS
WEIGHT AND DIMENSION
CA
ELECTRIC CHARACTERISTICS
OTHER CHARACTERISTICS

9
HYDRAULIC OIL
Viscosity at the lower expected ambient temperature: max 68 cSt ( 9°E )
Viscosity at the higher expected ambient temperature: min. 22 cSt ( 3.10°E )
( cSt = centistokes °E = Engler degrees )
HYDRAULIC OILS CORRESPONDENCE CHART
The following chart indicates the most common hydraulic oils recommended for DOA hydraulic
power packs. The oils in the chart are suggested for standard temperatures; the left column
indicates oils for Winter operations; the right column shows the Summer ones. HYDRAULIC
OILS OF OTHER BRANDS CAN ALSO BE USED BUT THEY SHOULD HAVE EQUIVALENT
CHARACTERISTICS TO THOSE OF THIS CHART.
HYDRAULIC OIL – CORRESPONDENCE
WINTER TEMPERATURES SUMMER TEMPERATURES
AGIP ARNICA 32 ARNICA 46
BP HLP HV 32 HLP HV 46
CASTROL HYSPIN AWH 32 HYSPIN AWH 46
ELF HYDRELF DS 32 HYDRELF DS 46
ESSO INVAROL EP 32 INVAROL EP 46
MOBIL DTE 13 DTE 15
Q8 HAENDEL 32 HAENDEL 46
SHELL TELLUS T 32 TELLUS T 46
If you use the hydraulic tools in extreme climatic conditions, please contact DOA for more
information .
IN CERTAIN COUNTRIES OR IN SOME SPECIAL APPLICATIONS THE USE OF
BIODEGRADABLE OIL IS PRESCRIBED BY LAW, IN THIS EVENTUALITY CONTACT
DOA FOR MORE INFORMATION .
NORMALLY THERE ARE NO PROBLEMS OF HYDRAULIC-OIL COMPATIBILITY ( MIXING
DIFFERENT TYPES OF OILS ) WHEN A DOA TOOL IS CONNECTED TO THE CIRCUIT OF
AN EARTH MOVING MACHINE OR ANOTHER OPERATING MACHINE, IF THE OIL OF
THESE MACHINES IS OF A GOOD QUALITY AND REGULARLY FILTERED.

10
FLEXIBLE HOSES
THE POWER PACK ARE USUALLY EQUIPPED WITH A COUPLE OF HYDRAULIC FLEXIBLE
HOSES OF 7 M. OF LENGTH COMPLETE WITH FLUSH-FACE QUICK COUPLERS
-THE FOLLOWING GENERAL INFORMATION CAN BE USEFUL IN CASE OF NEW HOSE
SUPPLY O WHEN IT IS NECESSARY TO USE HOSES WITH DIFFERENT EXTENSIONS
THAN THE STANDARD ONES.
THE FLEXIBLE HOSE CONSISTS OF A COUPLE OF PARALLEL HOSES (A PRESSURE
HOSE AND A RETURN HOSE) THAT CONNECT THE HYDRAULIC TOOL TO THE POWER
SOURCE..
WHEN IT IS POSSIBLE, DO NOT USE LONG HOSES. THE FLEXIBLE HOSE SHOULD BE
LONG ENOUGH TO PERMIT A GOOD MANOEUVRABILITY OF THE TOOL BUT NOT TOO
LONG, AS A VERY LONG HOSE CAN BE HEAVY, DIFFICULT TO TRANSPORT AND TO
HANDLE AND MAY ALSO CAUSE LOSS OF POWER.
A FLEXIBLE HOSE OF TEN METERS IS ADEQUATE IN MOST OF THE CASES TO
GUARANTEE A GOOD MANOEUVRABILITY. IF A LONGER HOSE IS NECESSARY, JUST
CONNECT A SECOND EXTENSION HOSE TO THE FIRST ONE .
•THE FLEXIBLE HOSE ALWAYS REMAINS FULL OF OIL. THE FIRST TIME A NEW HOSE
IS USED, IT WILL GET FULL OF OIL TAKING IT AWAY FROM THE HYDRAULIC CIRCUIT.
IT WILL BE THEN NECESSARY TO RESTORE ADEQUATELY THE OIL LEVEL IN THE
TANK.
• THE FLEXIBLE HOSES ARE ALWAYS IN CONTACT WITH THE GROUND AND
ARE SUBJECT TO STRONG VIBRATIONS AND ABRASION, THUS THEY
SHOULD BE RESISTANT TO WEAR AND ABRASION .