Dometic Royale Penguin 610115.411 Manual

DUOTHERM
®
by Dometic
RECORD THIS INFORMATION FOR FUTURE REFERENCE
BEFORE INSTALLING THE UNIT:
Model Number

Serial Number

Date Purchased 
Place of Purchase
Moi,a‘ Penguin®
ROOF MOUNT AIR CONDITIONER
WITH REMOTE ELECTRONIC THERMOSTAT
MODELS 610115.411 & 610115.311
USA
SERVICE OFFICE
The Dometic Corp.
509 So. Poplar St.
LaGrange, IN 46761
CANADA
Dometic Dist.
866 Langs Dr.
Cambridge, Ontario
CANADA N3H 2N7
Pre-Wired for Optional Heat Package
PATENT NO. 4641502
UNDERWRITERS
LABORATORIES
INC.
USTED
WARNING
This unit must be serviced by an
authorized serviceman. Modifica-
tion of the appliance can be
extremely hazardous and could
lead to serious injury or death.
AVIS
Cet appareil dolt etre repare seule-
ment par un reparateur autorise.
Modification de ('appareil pourrait
etre extremement dangereuse, et
pourrait causer mal ou mort.
INSTALLATION &
OPERATING INSTRUCTIONS
Form
No. 3103933.010 4/92
01991,1992 The Dometic Corp.
LaGrange, IN 46761
MODEL
610115.411
610115.311
IMPORTANT INSTRUCTIONS
MUST STAY WITH UNIT
OWNER - READ CAREFULLY

Power, Cooling (kw)
1.7 
1.7
MODEL NO. 
610115.411 
610115.311
Nominal Capacity (BTU/HR)
13,500 
13,500
Electrical Rating

115 VAC, 60 Hz., 1 ph.
Compressor Rated Load Amps
11.5 
12.4
Fan Motor Rated Load Amps
3.1 
3.1
Compressor Locked Rotor Amps
50.0 
60.0
Fan Motor Locked Rotor Amps
8.8 
8.8
Heater Amps @ 120V AC
12.7 
12.7
Power, Heating (kw)
Refrigerant (R22) Oz.
Minimum Wire Size
Irk*
1.6 
1.6
17.0  15.5
12 AWG Copper Up to 24 ft.
Circuit Protection
Installed Weight (Pounds)
20 Amp Time Delay Fuse or
HACR Circuit Breaker
114 
108
Roof Thickness (Min./Max.) *
1' to 6' 
1" to 6'
Minimum Generator 
1 Unit
Size "

2 Units
3.5 KW
 3.5KW
5.0 KW 
5.0KW
2-1/r
■
Il i\ 22"
ROOF VENT
OPENING
1. GENERAL INFORMATION
SPECIFICATIONS
2. PRECAUTIONS
WARNING
IMPROPER INSTALLATION MAY DAMAGE EQUIP-
MENT, COULD ENDANGER LIFE, CAUSE SERIOUS
INJURY AND/OR PROPERTY DAMAGE.
A. Read installation and operating instructions
carefully before starting your air conditioner
installation.
B. The Dometic Corporation will not be liable for any
damages or injury incurred due to failure in
following these instructions.
C.
Installation must comply with the National Electrical
Code and any State or Local codes or regulations.
D. DO NOT
add any devices or accessories to this air
conditioner except those specifically authorized by
The Dometic Corporation.
E.
This equipment must be serviced by qualified
personnel and some states require these people to
be licensed.
9-1/2' 
3. CHOOSING PROPER LOCATION
FOR THE AIR CONDITIONER
This air conditioner is specifically designed for
installation on the roof of a recreational vehicle (RV).
When determining your cooling requirements, the
following should be considered:
1. Size of RV
2.
Window area (increases heat gain)
3.
Amount of insulation in walls and roof of RV.
4.
Geographical location where RV will be used
5.
Personal comfort level required.
From this information the size of air conditioner(s) and
the
number
of air conditioners needed can be
*** For lengths over 24' consult the National Electrical

determined.
Code.
** The Dometic Corporation gives
general
guidelines for
generator requirements. These guidelines come from
experience people have had in actual applications.
When sizing the generator, the
total power usage must
be considered. Also keep in mind generators lose
power at high altitudes and from lack of maintenance.
* For roofs 4-1/4' to 6' thick an optional duct (Part No.
318556) and bolt kit (Part No. 318557) are required.
This air conditioner is prewired for an Optional Electric
Heater.
A. Normal Location
The air conditioner is designed to fit over an
existing roof vent opening. When the vent is
removed, it normally creates a 14' X 14" opening.
2

AIR BOX
PERIMETER
For two unit installations:  Install one Air
Conditioner 1/3 and one Air Conditioner 2/3's from
front of RV and centered from side to side.
CENTER UNE
I
OF OPENING
d.i 1 i e'' '
4 1/8r 4-
+ 3.
L - LENGTH
-•" L
1/3 L
d c> 
1 ■ 4-- 11' .--10.-1-4....
1 
3'
1
1
1
1
1
-4.
...S.-I 4-1/8' -4--

..--0.-
I
-±
14' X 14'
-1

OPENING
...ide l r oo
4-1/4"
KEEP THESE AREAS
FREE OF
OBSTRUCTIONS
Hole in wall for cable
7
1 1/2"
'I'
I_
4 
6 1/4"
71
[  4  2"
B. Other Locations
When no roof vent is available or another location
is desired, the following is recommended:
For one unit installation: The air conditioner should
be mounted slightly forward of center (front to
back) and centered from side to side.
2.
The roof must be designed to support 140
lbs. when the RV is in motion. Normally 220
lb. static load design will meet this
requirement.
3.
Check inside the RV for air box obstructions
(i.e. door openings, room dividers, curtains,
ceiling fixtures, etc.)
4. THERMOSTAT LOCATION
It is preferred that the air conditioner be installed in a
relatively flat and level roof section measured with the RV
parked on a level surface. NOTE: A 8
° slant to either
side,or front to back, is acceptable.
C. After location has been selected:
1. Check for obstructions in the area where air
conditioner will be installed.
Air Conditioner Dimensions
(on top of vehicle)
A.
The thermostat should be located on an inside wall
approximately 4-1/2 feet (54') above the floor.
B. Check the location for heat source other than room
air. (Example: cook stove, direct sunlight,
microwave oven, or lights.)
C. A hole at least 7/8" diameter will be needed to
route the cable through the wall.
SUGGESTION: An opening 2' wide by 1' high
will make cable connection easier.
D. The hole should be located 2' from the right edge
of the thermostat and 1-1/2' from the top. The
thermostat base is 6-1/4' long by 3-1/4' high.
3

7/8" Dia. Min.
0
0
1----- 3-1/4"
6-1/4"
Shrink Wrap
5A. CABLE INSTALLATION (OEM)
A.
The thermostat should be located on an inside wall
approximately 4-1/2 feet (54') above the floor.
B.
Check the location for heat source other than room
air. (Example: cook stove, direct sunlight,
microwave oven, or lights.)
C.
A hole at least 7/8' diameter will be needed to
route the cable through the wall.
SUGGESTION: An opening 2" wide by 1" high
will make cable connection easier.
D.
The hole should be located 3-1/4' from the right
edge of the thermostat and 1-1/2" from the top.
The thermostat base is 6-1/4' long by 3-1/4' high.
Hole in Wall for Cable

5B. CABLE INSTALLATION
(AFTERMARKET)
The same steps must be taken as for OEM installation
but routing through the ceiling and walls may not be
practical. There are metal or plastic raceways available
at most electrical distributors. This will allow routing
along the interior surface of your ceiling and wall to the
thermostat.
6. THERMOSTAT INSTALLATION
Now that the cable is run, install the thermostat.
A. Remove the thermostat cover by gripping top and
bottom, then pull.
B. Connect the cable to the connector on the
T 
thermostat back. The plug is polarized and latches
1-1/2" 
when fully engaged.
I 
C. Connect remote switch wires to screw terminals if
applicable.
The cable must be routed from the thermostat to
the roof opening.
E. Choose the shortest, most direct route.
F. Three standard cable lengths are available:
1. 15 feet - Part No. 3101632.010
2. 25 feet - Part No. 3101632.028
3.
30 feet - Part No. 3101632.036
G. The air conditioning end of the cable is covered
with a heat shrink tubing. This allows cable routing
through a 7/8' diameter hole without damage to
the plug. NOTE:
The tubing must be carefully
removed before connection to the air conditioner.
H.
Consider where screws, nails or staples might
contact the cable.
I.
Leave 3' of cable extending through the wall for
connection to the thermostat.
J.
Enough cable must extend into the 14" x 14'
opening to allow connection to the ribbon cable
from the upper unit.
Optional ON-OFF

Connector
Remote Switch
Connection
D.
Push the wire back into hole and fill excess with
insulating material.
(NOTE:
Make sure mounting
screw will not hit cable).
E.
Mount base to wall with two screws provided,
being careful to not damage touch pad.
F.
Check alignment and tighten screws.
G.
Replace cover.
7. REMOTE SWITCH
INSTALLATION (Optional)
The thermostat has provision for connection of a remote
ON/OFF switch. The user-specified switch may be
installed anywhere up to 40 feet from the thermostat.
Two conductor thermostat wires (minimum 28 AWG)
can be used for this connection and must be routed
from the switch to the thermostat.
4

2. REMOVE VENT
(ROOF
4.
SEAL HOLES
• 0 4
4  1 1 4.41:P'"I  .1°Y11111111 H 
SEAM)
211  " 444 "°'
..•• ■
AND SEAMS
•
3. SCRAPE PUTTY
8. ROOF PREPARATION
A.
ROOF VENT REMOVAL (AFTERMARKET)
1.
Unscrew and remove the roof vent.
2.
Remove all caulking compound around opening.
3.
Seal all screw holes and seams where the roof
gasket is located. Use a good grade of all
weather sealant.
4,
1. REMOVE SCREWS
C. OPENING PREPARATION
1.
If the opening exceeds 14-1/2' X 14-1/2', it
will be necessary to install spacers.
2. If the opening is less than 14' X 14', it
must
be enlarged.
3. Route a copper 12 AWG with ground supply
line from the fuse box or circuit breaker to
the roof opening.
a.
The power supply
must be on a separate
20 amp Time Delay Fuse or HACR Circuit
Breaker.
b.
Wiring must comply with all National,
State and Local wiring codes.
c.
Make sure at least 20' of wire extend into
the roof opening. This insures easy air
conditioner attachment.
d.
If vent fan was removed, the existing wire
may be used provided it is of proper size
and correctly fused.
4.
The roof opening must be framed to provide
adequate support and prevent air from being
drawn from the roof cavity. Lumber 3/4'
thick or more and long enough to bridge the
opening must be used. Remember to
provide an entrance hole for the power
supply wire.
B. NEW OPENING
(Installation Other Than Vent Opening)
3/4' MIN.
1. A 14' X 14'
opening must be cut through the

r
roof and ceiling of the RV. It is recommended
this opening be located between roof reinforcing
members.
FRAME OPENING TO
PREVENT ROOF COLLAPSING
WHEN AIR CONDITIONER
IS BOLTED DOWN.
20' MIN.
NO BLOCKAGES

DON'T REMOVE
STRUCTURE
WARNING
Disconnect all power supplies and the positive (+)
terminal from the supply battery. Failure to follow
this
instruction may create a shock hazard.
LEAVE ACCESS FOR
POWER SUPPLY WIRING
NOTE: NEVER create a LOW SPOT on the roof
where water will collect. Water standing around the
air conditioner may leak Into the RV Interior.
5. The 14' X 14' roof opening is part of the
2.
Mark a 14' X 14'
square on the roof and

return air and must be finished in
carefully cut the opening. 
accordance with NFPA Standard 501C,
3.
Using the roof opening as a guide, cut the
 Standard for recreational vehicles, Section
matching hole in the ceiling.
 2-7.
CAUTION: 
There may be electrical wiring
between the roof and ceiling.
6. Use a steel sleeve and a grommet (or
equivalent methods) to protect the wire
where it passes through the return air duct.
5

SIDE WITHOUT
TAB TO REAR
OF APPLIANCE
LOWER DUCT
9. PLACING THE AIR

10. DISCHARGE DUCT AND CEILING
CONDITIONER ON THE ROOF

TEMPLATE INSTALLATION
A. Remove and discard the carton. The air box and
mounting parts are in a separate box located in
the carton. These parts will be used for the
inside
portion of the installation.
B. Place the air conditioner on the roof.
CAUTION: Use care In lifting - this unit weighs
approximately one hundred (110) pounds.
C.
Lift and place the unit over the prepared opening
using the gasket as a guide. The
blunt end goes
toward the rear of the RV.
A. Remove the air box and mounting hardware from
their carton. The upper duct is shipped inside the
lower duct which is part of the ceiling template.
The mounting hardware is in a plastic bag.
MOUNTING HARDWARE:
6 
Sharp pointed sheet metal screws
3  1/4-20 X 6' Mounting Bolts
3  Wire nuts
1  Junction box cover
1  Blunt point sheet metal screw
1.
Remove the upper duct from the ceiling
template and locate it over the blower
discharge.
NOTE:
The edge without the flange
installs toward the
rear of the RV.
2.
Use two of the sharp pointed sheet metal
screws to hold the duct to the base pan. The
FRONT

holes are prepunched in the pan for ease of
location.
CAUTION: DO NOT slide the unit. This may
damage the neoprene gasket attached
to the bottom and create a leaky
Installation.
This completes the outside work. Minor adjustments can
be done from the inside if required.
B. Check gasket alignment over roof opening and
adjust if necessary. Unit may be moved from
below by lifting and sliding.
GASKET
CENTER NC
\11
‘IY
 1
FROM BELOW

MEASURE CEILING
X 
THICKNESS
6

GASKET
RIBBON
CABLE
PULL CONDUIT
THROUGH
CEILING TEMPLATE FLANGE
MUST BE TIGHT AGAINST OPENING
RUBBER
GASKET
40 - 50 IN. LBS.
UNPLUG ALL
POWER TO
COACH
TURN OFF
GENERATOR
SETS
F. Hold the ceiling template with one hand and with
the other install the three 1/4' x 6' mounting bolts
through the template and into the base pan.
C. Reach up into the return air opening and pull the
conduit power cable and flat ribbon cable down
for later connection.
1.
Finger-tighten the (3) bolts and check
alignment. There should be an equal opening
on each side and the rear flange must be tight
against the roof opening.
2.
Evenly
tighten the bolts to a torque of 40 to 50
inch pounds.

This will compress the roof
gasket to approximately 1/2".
CAUTION: 
if bolts are left loose there may not be
an adequate roof seal. If bolts are
over-tightened damage may occur to
the air conditioner base or ceiling
template.
7
D. Measure the ceiling thickness:
1.
If the distance is 1' to 2', remove the perforated
tabs from both upper and lower ducts.
2. If the distance is 2" to 3' remove the perforated
tabs from the bottom duct only.
3.
If the distance is 3' to 4-1/4" install the ducts
as received.
4.
If the distance is 4-1/4' to 6' (maximum
thickness), optional duct and bolt kits are
available:
Duct (Part No. 318556)
Bolts (Part No. 318557)
E. Take the ceiling template and slide the lower duct
over the upper duct.
11. CONNECTION OF POWER
SUPPLY
WARNING
Disconnect ALL
power before wire leads are
connected.

AIR CONDITIONER
RETURN AIR
OPENING
14" X 14"
OPENING
UNIT
MOUNTING
BOLTS
MOUNTING
LEGS
T
L
LIB
AO
IA
NR
3104417.005
 HEAT ACCESSORY
WI Kal
EILK 
sIx 
3

YMT
atmcmr
FACTORY WIRING 
FIELD ',SIRING 
• • •
LINE SPLICE  •
ASSEMBLY DRAWING
RF gR
DISCHARGE AIR
RATING PLATE AND SERIAL NO.
NEOPRENE RUBBER GASKET
UPPER DISCHARGE AIR DUCT
ROOF LINE
WALL THERMOSTAT CABLE
ROOF REINFORCEMENT MEMBER
POWER SUPPLY LINE
FRAMING, Return Air Duct
LOWER DISCHARGE AIR DUCT
(Attached to Ceiling Template)
CEILING TEMPLATE
JUNCTION BOX
MOUNTING LEGS
AIR BOX
WIRING DIAGRAM
4 
I 
1 
3
T VAYT I 
MY 
CRN/YEL

L
I/44T
81K
 *4r
— 1 —
1 •
• .
• •  •
115 VAC 60 HZ. 10
USE COPPER CONDUCTORS ONLY
8

AIR CONDITIONER
MOUNTING BOLTS
JUNCTION
BOX
14' X 14'
i.
OPENING
I
JUNCTION
/
BOX COVER
BLUNT POINTED
AUXILIARY
HEATER CONNECTION
SCREW
CEILING
TEMPLATE
RIBBON
CABLE
AIR CONDITIONER
ELECTRICAL CONDUIT
CONNECTION
JUNCTION BOX
9
AIR CONDITIONER
ELECTRICAL CONDUIT
DISCHARGE
WIRE CONNECTOR
TWIST TYPE
LINE 
CI RN
V.0410
14 ■
INHT 
...001111110.VO''

AIR DUCT
40 " 1 "''
POWER SUPPLY
A.
Route supply line into junction box on ceiling
tem plate.
B.
Connect white to white; black to black; and green to
green or bare copper wire using appropriate sized
twist connectors.
C.
Tape the connectors to the wire with electrician's
tape.
D.
Push the wires into the box and tighten the strain
relief.
E.
Install the cover (part of the mounting hardware)
with the one blunt point screw provided.
NOTE: If optional heater is part of this installation,
now is the time to install it. Installation
instructions are provided with the heater kit.
F.
Plug the electrical conduit from the upper unit into
the mating junction box connector. (NOTE: Conduit
has a 1.5" minimum bending radius.)
G.
Connect the ribbon cable from the unit to the
thermostat cable. The connectors are polarized and
will easily snap together.
DO NOT FORCE.
TO THERMOSTAT
12. 
AIR BOX INSTALLATION
A.
Remove the two filter-grilles from the air box.
B.
Slide the air box over the ceiling template with the
touch pad control on the same end as the junction
box.
SLIDE AIR BOX
OVER CEILING
TEMPLATE

IMVIIPARIM AIMUNW
11111P 1111111
111111111114111
FAN LED'S

TEMPERATURE

MODE LED'S
(Green)

CONTROL

(Green)
SLIDE
MODE SWITCH
1 1 . i 
POWER
SWITCH
. " - /N
RIBBON CABLE
CONNECTION ON
REVERSE SIDE
REMOTE ON/OFF SWITCH
CONNECTION ON REVERSE SIDE
C. Install the four (4) sharp pointed screws through the

3.
Fan Switch:
air box legs and into the prepunched ceiling

a. Four position switch located on left side of
template. NOTE: There are four optional mounting

control.
holes on the outer edge of the return air opening for

b. Used to select HIGH, MEDIUM, LOW or
which no screws are provided. These are only

AUTOMATIC FAN operation.
required where an uneven ceiling does not allow

c. Fan speed selected is indicated green LED
proper fitting of the air box. 
light when control is turned on.
CEIUNO TEMPLATE

AIR BOX
D. Install the filter-grilles by pushing them into place.
E. Turn on power to the air conditioner for operational
check. Please read the following Operating
Instructions before proceeding.
13. 
OPERATING INSTRUCTIONS
A. CONTROL DESCRIPTION:
1. Power Switch:
a.
Located lower center of control.
b.
Turns air conditioner ON to set condition of
FAN and MODE switch.
c.
Turns air conditioner OFF.
d.
Green LED lights next to FAN and MODE
switch light up to indicate power ON.
e.
No LED lights on when control is OFF.
2. Mode Switch:
a.
Three position switch located on right side of
control.
b.
Used to select COOLING, FAN or HEAT
mode of air conditioner operation.
c.
Mode selected is indicated by green LED
light when control is turned on.
4. Temperature Slide:
a. Located top center of control.
b. Movable arm on control selects temperature
at which the refrigerant compressor or electric
heater (if so equipped) is turned ON and
OFF.
c. User sets to position to maintain temperature
level desired.
5. Low Power Light:
a.
Red indicator light located lower center of
control.
b.
When on, it indicates AC voltage is below 97
volts AC.
c. Unit continues to operate (see Special
Control Features E.4)
6. Remote Power Switch
Connection:
a.
Two screw terminals located on back side of
control.
b.
Used to connect a remote ON/OFF switch.
c.
Remote ON/OFF switch, if used, operates
same as power switch. (See Special Control
Features E.5)
B. COOLING MODE OPERATION
1.
Turn POWER switch (or REMOTE switch if used)
to ON position.
2.
Place mode switch COOL position.
3.
Set temperature slide switch to your desired
temperature level.
4.
Select your desired fan speed. NOTE: See
Special Features Section E.1 for
AUTO
Fan
Operation.
5.
The fan starts immediately and after a delay of
approximately two minutes, the compressor will
start.
6.
The fan and compressor will now cycle OFF per
the set point. The fan will restart immediately and
the compressor will restart in approximately two
minutes when thermostat senses need for
cooling.
EXAMPLE
TEMPERATURE SLIDE SET AT 70° 
GREEN LED
ON
NEXT TO COO
INDICATOR
DUO- THEW

C 
1HEF OST A T
El r our
/
0 1.0v/ CV..
60  70  80
MED
POWER 
FAU C) I li )
• .T.

0
0 AUTO  LO 
0 R
GREEN LED 
POWER
ON NEXT TO

SWITCH
MED FAN 
IN ON
INDICATOR

POSITION 
FAN SWITCH SET TO
MEDIUM FAN POSITION
MODE SWITCH SET
TO COOL POSITION
10