Dometic FRESHJET FJ2200 User manual

Dometic WAECO International GmbH
Hollefeldstrasse 63
D-48282 Emsdetten
dometic.com
787
254 533
25 – 60
562
535
225
==
480
==
47
980
703277
248
25 – 60
650
480535
=====
A
A
B
B
A
2. 1.
B
400 mm
400 mm
rt
gn
cy
ge
br
ws/sw
ws
or
bl
sw
gr
vt
1
2
3
4
5
6
7
8
9
11
10
12
REMOTE
C3
Cx
LED LED LED LED
Jx
Jx
1 2 3 4 5 6
7
8 9 10
11
12
1
2
Cx Jx
1
2
1
FreshJet 2200 FreshJet 3200
BA
1
2
6
98
7
10
4
5
2
3
FreshJet 2200
FreshJet 3200
Dometic WAECO International GmbH
Hollefeldstrasse 63
D-48282 Emsdetten
dometic.com
787
254 533
25 – 60
562
535
225
==
480
==
47
980
703277
248
25 – 60
650
480535
=====
A
A
B
B
A
2. 1.
B
400 mm
400 mm
rt
gn
cy
ge
br
ws/sw
ws
or
bl
sw
gr
vt
1
2
3
4
5
6
7
8
9
11
10
12
REMOTE
C3
Cx
LED LED LED LED
Jx
Jx
1 2 3 4 5 6
7
8 9 10
11
12
1
2
Cx Jx
1
2
1
FreshJet 2200 FreshJet 3200
BA
1
2
6
98
7
10
4
5
2
3
FreshJet 2200
FreshJet 3200
FreshJet
Chillout ADB
(9105306662, 9600008662)
1
2
6
7
8
3
4
9
0
5
4445102118 L 02/2017
j
bu bn cy ye gn gy og pk rd bk vt wh
Blue Brown Cyan Yellow Green Grey Orange Pink Red Black Violet White
k
leaflet_figures_ADB2012-2016.fm Seite 1 Freitag, 26. Januar 2018 10:27 10

A2,5 Nm
1
2
ROOMROOM
PROBEPROBE
1
2
EV. PROBEEV. PROBE
FJ2200
+12 Vg
–
230 Vw
ge/gn
bl
br
T3
T2
T1
F3 F1
SOFT START
F2
bl
F4
F5
0x1
0x2
ge/gn
3
2
1pk
1 2 3
MAIN
ON/OFF
ECONOMY
INVERTER
1
2
3
4
1
2 3
4
MAIN FUSE
BATTERY FUSE BATTERY
CAN BUS
COND FAN COND FAN
EVAP FAN COMPRESSOR
REMOTE
J12
UV LAMP
RESISTOR
1 2 3
ge/gn
sw
br
bl
ge/gn sw br bl
1
2 3
4
ge/gn sw br bl
rt
PROBEPROBE
or or
(8) PROBE
RESISTOR
VALVE
1
2
1
2
1
2
CO. PROBECO. PROBE
EV. PROBEEV. PROBE
ROOM PROBEROOM PROBE
PROBEPROBE
1
4
2
5
3
6
FJ3200
15 mm
30 mm
45 mm
1
2
3
4
56
1
3
4
1 2
3
1.
2.
7
6
8
5
2
3
4
1
F2AL250V
F15AL250V
1.
2.
3.
11
9
10
e
d
f
c
g
a
h
b
i
leaflet_figures_ADB2012-2016.fm Seite 2 Freitag, 26. Januar 2018 10:27 10

FJ 2200, FJ 3200
Air conditioning roof unit
Installation Manual
EN
AIR CONDITIONERS
FRESHJET
FreshJet-ADB2015-I-AU.book Seite 1 Freitag, 26. Januar 2018 9:23 09

FreshJet-ADB2015-I-AU.book Seite 2 Freitag, 26. Januar 2018 9:23 09

EN
FreshJet
3
Please read this instruction manual carefully before installation and start-
up, and store it in a safe place. If you pass on the device to another person,
hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 Target group for this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
FreshJet-ADB2015-I-AU.book Seite 3 Freitag, 26. Januar 2018 9:23 09

EN
Explanation of symbols FreshJet
4
1 Explanation of symbols
D
!
!
A
I
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
FreshJet-ADB2015-I-AU.book Seite 4 Freitag, 26. Januar 2018 9:23 09

EN
FreshJet Safety and installation instructions
5
2 Safety and installation instructions
Please observe the prescribed safety instructions and stipulations from the
vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to protect
against:
•Electric shock
•Fire hazards
•Injury
2.1 Handling the device
!WARNING!
•Installation and repair of the roof air conditioner may only be carried
out by qualified personnel who are familiar with the risks involved and
the relevant regulations. Inadequate repairs may cause serious
hazards. For repair service, please contact the service centre in your
country (addresses on the back page).
•Electrical devices are not toys.
Keep electrical devices out of reach of children or infirm persons. Do
not allow them to use electrical devices without supervision.
•Persons whose physical, sensory or mental capabilities or whose lack
of experience and knowledge prevent them from using the device
safely should not use it without supervision or instruction by a respon-
sible person.
•Do not undo the upper cover of the roof air conditioner in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
FreshJet-ADB2015-I-AU.book Seite 5 Freitag, 26. Januar 2018 9:23 09

EN
Safety and installation instructions FreshJet
6
!CAUTION!
•The roof air conditioner must be installed securely so that it cannot fall
down.
•Only operate the roof air conditioner if you are certain that the housing
and the cables are not damaged.
•Do not use the roof air conditioner near flammable fluids or in closed
rooms.
•Make sure no combustible objects are stored or installed near the air
outlet. A distance of at least 50 cm must be kept.
•Do not reach into air outlets or insert any foreign objects in the device.
ANOTICE!
•Only use the device as intended.
•The roof air conditioner is not suitable for use in agricultural or con-
struction vehicles.
•Do not make any alterations or conversions to the device.
•Never drive through automatic car washes when the roof air
conditioner is mounted.
•If faults occur in the refrigerant circuit, the system must be checked by
a specialist company and repaired properly. The refrigerant must
never be released into the air.
INOTE
•Please ask your vehicle manufacturer if a technical inspection is
required after fitting an air conditioner and whether the height entered
in the vehicle documents needs to be altered:
– FreshJet 2200: increased height 225 mm
– FreshJet 3200: increased height 248 mm
FreshJet-ADB2015-I-AU.book Seite 6 Freitag, 26. Januar 2018 9:23 09

EN
FreshJet Target group for this instruction manual
7
2.2 Handling electrical cables
!WARNING!
•The electrical power supply may only be connected by a qualified
electrician.
!CAUTION!
•Fit a fuse of at least 10 A to the connection with the vehicle’s power
supply.
•Attach and lay the cables so that they cannot be tripped over or
damaged.
ANOTICE!
•Use cable ducts to lay cables through walls with sharp edges.
•Do not lay loose or bent cables next to electrically conductive
materials (metal).
•Do not pull on the cables.
3 Target group for this instruction manual
The instructions in this manual are intended for qualified personnel at workshops
who are familiar with the guidelines and safety precautions to be applied.
FreshJet-ADB2015-I-AU.book Seite 7 Freitag, 26. Januar 2018 9:23 09

EN
Scope of delivery FreshJet
8
4Scopeofdelivery
4.1 With air diffuser box Chillout ADB
(9105306662, 9600008662)
5 Intended use
The Dometic FreshJet roof air conditioner is designed for use in motorcaravans,
caravans and other vehicles with habitation compartments only. It is not suitable for
houses and appartments.
The roof air conditioner is not suitable for installation in construction machines, agri-
cultural machines or similar equipment. It will not work properly if exposed to strong
vibrations.
The operating mode of Freshjet is guaranteed for temperature between 0 °C and
52 °C.
I
No. in fig. 1Number Description
1 1 Roof air conditioner
2 1 Air outlet unit
3 1 Fastening frame
4 1 Air filters
51Filtercovers
6 1 Seals
7 3 Cable connectors
8 4 Long fastening screws
9 4 Short fastening screws
10 1 Remote control
NOTE
You can find additional information on roof air conditioners in the
operating manual, such as the technical description or the controls.
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EN
FreshJet Labels
9
6Labels
Labels are attached to the Dometic FreshJet roof air conditioners. These labels
provide the user and fitter with information on specifications of the device.
7 Installation
!
7.1 Note on installation
Read this installation manual completely before installing the roof air conditioner.
The following tips and instructions must be observed while installing the roof air
conditioner:
D
!
A
CAUTION! Beware of injury
The roof air conditioner may only be installed by qualified personnel
from a specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety precautions
to be applied.
DANGER! Danger of electrocution
Disconnect all power supplies when working on the roof air conditioner.
CAUTION! Beware of injury
•Improper installation of the roof air conditioner can result in
irreparable damage to the device and put the safety of the user at
risk.
•The manufacturer assumes no liability for malfunctions and for the
safety of the roof air conditioner, especially for injury and/or damage
to property, if the roof air conditioner is not fitted in accordance with
these installation instructions.
•Always wear the recommended protective clothing (e.g. protective
goggles, gloves).
NOTICE! Beware of damage
•Observe the structural engineering of the vehicle and seal of all
openings made when installing the roof air conditioner.
•Check whether the roof of the vehicle is able to support the weight
of a person before climbing onto it. Ask the vehicle manufacturer
about the permissible roof loads.
FreshJet-ADB2015-I-AU.book Seite 9 Freitag, 26. Januar 2018 9:23 09

EN
Installation FreshJet
10
Note on transport
•Always have someone help you carry the roof air conditioner.
•Always lift the roof air conditioner to move it and never drag it over the roof
(fig. 2A).
•Do not use the rear ventilation slots to lift it (fig. 2B).
Note on installation location
•Before installing the roof air conditioner, check whether any vehicle components
could be damaged by the installation of the roof air conditioner (such as lamps,
cupboards, doors).
•Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of the air
conditioner when the vehicle is in motion. The manufacturer of the roof air
conditioner assumes no liability whatsoever.
•The vehicle manufacturer may have already provided points where the opening
for the installation of the roof air conditioner can be made without any risk of
weakening the construction or cutting power cables.
•Select a flat and sufficiently level area at the centre of the vehicle roof between
two longitudinal sections for installation.
•The roof inclination of the installation surface may not exceed 10°.
•The roof air conditioner must be installed above 2 meters.
•Make sure no combustible objects are stored or installed near the air outlet. A
distance of at least 50 cm should be kept.
•Make sure that there are no objects within the vehicle which could obstruct the
attachment of the air outlet unit or the cooled air from flowing through the
swivelling air distribution nozzles.
•For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the roof air conditioner (when drilling or screwing etc.).
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EN
FreshJet Installation
11
Note on electrical system
•Only a qualified electrician should connect the roof air conditioner to the
electrical power.
•Check that the voltage specification on the type plate is the same as that of the
power supply.
•If the lighting should also be switched on without a 230 V voltage supply, make
sure that there is a 12 Vgpower supply line from the battery to the roof air
conditioner.
•Do not lay the 230 V mains cable and the 12/24 Vgcable together in the same
cable duct.
•Do not lay cables which are loose or bent next to electrically conductive material
(metal).
•Install an all-pole switch with a contact opening width of at least 3 mm on the
installation side.
There are two ways of installing the roof air conditioner:
•Making a new opening (chapter “Making a new opening” on page 12). In this
case the opening must be reinforced by an appropriate frame.
•Using the existing roof hatch openings (ventilation hatch) in the vehicle (chapter
“Installing in a roof hatch opening already provided” on page 13).
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EN
Installation FreshJet
12
7.2 Making a new opening
See fig. 3
➤Select an area at the centre on the roof between two longitudinal supports.
➤Mark the position and size of the opening using the template included in the
packaging (Aand B).
See fig. 4
➤Drill out the corners (A).
➤Carefully cut out the opening on the roof using a keyhole saw or a similar tool (B).
Make sure no electrical power cables are damaged.
See fig. 5
➤Before installation, check whether the roof hole needs reinforcing.
➤Remove the foam according to the width of your reinforcing rails (not in scope of
delivery) (A).
➤Fit the reinforcing rails (B).
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EN
FreshJet Installation
13
7.3 Installing in a roof hatch opening already provided
I
See fig. 6
➤Remove all screws and fixtures of the existing roof hatch.
➤Take out the roof hatch.
See fig. 7
➤Remove the sealant around the opening using a scraper or similar tool.
See fig. 8
A
➤Seal the screw holes and recesses with a flexible non-hardening butyl sealing
compound (e.g. SikaLastomer-710, Selleys Butyl Mastic, Bostik ezycaulk butyl
sealant or similar products).
NOTE
•Existing roof hatch openings in accordance with fig. 3are suitable
for installing the roof air conditioner.
•Dispose of all waste material, glue, silicone and seals separately.
Observe the disposal guidelines.
•The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
NOTICE!
Observe the sealant manufacturer’s instructions.
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EN
Installation FreshJet
14
7.4 Laying the connecting cables
D
The roof air conditioner must be connected to an electric circuit which is able to
supply the required current (see chapter “Technical data” on page 21).
➤Select the cross-section of the cable corresponding to the length:
– Length<7.5m:1.5mm²
–Length>7.5m:2.5mm²
See fig. 9
➤Make an opening on one side in order to feed through the electrical power
supply cable.
➤Feed the 230 Vw cable through the opening into the vehicle interior.
If the lighting should be switched on without the use of a 230 Vw voltage supply:
➤Connect the cable with the positive terminal and the negative terminal of the
vehicle battery.
➤Feed the 12 Vgcable through the opening into the vehicle interior.
DANGER! Danger of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them!
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EN
FreshJet Installation
15
7.5 Installing the roof air conditioner with Chillout ADB
(9105306662, 9600008662)
A
See fig. 0
➤Lift the roof air conditioner onto the roof of the vehicle.
➤Position the roof air conditioner over the installation opening.
Observe the direction of travel.
Attaching the roof air conditioner
See fig. a
➤Position the roof air conditioner into the mounting opening using the conical
noses.
See fig. b
➤Choose the suitable seal in accordance with the following table:
➤Position the seal with the adhesive side on the ADB.
➤Fasten the mounting frame (3) on the underside of the roof air conditioner with
the 4 screws supplied.
See fig. c
A
➤Tighten the screws using a torque spanner and a fastening torque of 2.5 Nm.
NOTICE! Risk of damage
Observe the structural strength of the roof of the vehicle. The roof of the
vehicle must be able to bear the weight of the roof air conditioner. The
roof must not be indented or deformed by the weight of the unit, even
over a longer period of time.
Roof thickness Seal thickness
25 – 30 mm 15 mm
30 – 40 mm 30 mm
40 – 60 mm 45 mm
NOTICE! Risk of damage
Tighten to the specified torque.
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EN
Installation FreshJet
16
Electrical connection
The complete circuit diagram can be found in fig. i:
Keys for fig. j:
See fig. d
230 Vw cable
➤Connect the roof air conditioner with the 230 Vw voltage supply.
Connect the cables (1) to a cable connector (2).
Item Description
1 230 Vwmains
2 Compressor
3 Fan condenser
4 Fan condenser (FreshJet 3200 only)
5 Fan evaporator
6 Battery
7 Remote socket
8 Temperature sensor
9 Heating (FreshJet 2200 only)
10 Heat Pump (FreshJet 3200 only)
11 Soft Start (Freshjet 3200 only)
Item Description
1 Remote light switch
2 Circuit board in the air outlet unit
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EN
FreshJet Installation
17
Remote light switch (not included in the scope of delivery)
You can connect the lighting to a remote light switch. This enables you to switch on
the lighting remotely.
To do this, proceed as follows:
➤Disconnect the 2-pin plug (3) from the socket on the circuit board of the air outlet
unit.
➤Connect the two cables of the remote light switch to the 2-pin plug (3).
➤Insert the 2-pin plug (3) into socket on the circuit board.
12 Vg cable
You can connect the lighting to the battery. This enables you to switch on the lighting
even if the 230 Vw voltage supply is not connected.
To do this, proceed as follows:
➤Disconnect the 2-pin plug (4) from the socket on the main board.
➤Connect the positive cable (5) with the plug.
➤Connect the negative cable (6) with the plug.
Connecting the circuit board
See fig. e
➤Insert the 12-pin plug (1) in the socket (4) on the circuit board of the air outlet unit.
➤Insert the two 2-pin plugs (2) in the sockets (3) on the circuit board.
7.6 Installing the air outlet unit Chillout ADB
See fig. f
➤Attach the air outlet unit to the (1) fastening frame using the short fastening
screws.
See fig. g
➤Install the air filter in the specified sequence.
See fig. h
➤Fit the filter covers.
➤Enter the new vehicle height and weight in the vehicle documents.
FreshJet-ADB2015-I-AU.book Seite 17 Freitag, 26. Januar 2018 9:23 09

EN
Troubleshooting FreshJet
18
8 Troubleshooting
Problem Cause Remedy
Roof air condi-
tioner constantly
switches itself off.
Icing sensor has tripped. Outer temperature is too low or all air
nozzles are closed.
No cooling
capacity
The roof air conditioner is not set to
cooling.
➤Set the roof air conditioner to
cooling.
The ambient temperature is above 52 °C. The roof air conditioner is only
designed for ambient temperatures of
up to 52 °C.
The temperature set is higher that the
room temperature.
➤Select a lower temperature.
The ambient temperature is below 16 °C. ➤The roof air conditioner is only
designed for ambient tempera-
ture above 16 °C.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
The vaporiser fan is damaged.
The condenser fan is damaged.
Low air output The air intake section is clogged up. ➤Remove any leaves and other dirt
from the ventilation grilles of the
roof air conditioner.
The blower is defective. ➤Contact an authorised workshop.
Water enters the
vehicle
The condensation water drainage open-
ings are clogged up.
➤Clean the drainage openings for
condensation water.
The seals are damaged. ➤Contact an authorised workshop.
Roof air condi-
tioner does not
switch on.
No supply voltage (230 Vw) connected. ➤Check the power supply.
The voltage is too low (under 200 V).
The voltage converter is defective.
➤Contact an authorised workshop.
One of the temperature sensors is
defective.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
Roof air condi-
tioner does not
switch off.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
FreshJet-ADB2015-I-AU.book Seite 18 Freitag, 26. Januar 2018 9:23 09