Dometic TEC Series User manual

TEC60EV
Generator
Installation Manual. . . . . . . . . . . . . . . . . . . . 11
Generator
Montageanleitung. . . . . . . . . . . . . . . . . . . .22
Générateur
Instructions de montage . . . . . . . . . . . . . . .33
Generador
Instrucciones de montaje . . . . . . . . . . . . . .45
Gerador
Instruções de montagem . . . . . . . . . . . . . .56
Generatore
Indicazioni di montaggio . . . . . . . . . . . . . .67
Generator
Montagehandleiding . . . . . . . . . . . . . . . . .79
Generator
Monteringsvejledning. . . . . . . . . . . . . . . . .90
Generator
Monteringsanvisning. . . . . . . . . . . . . . . . . 101
Generator
Monteringsanvisning. . . . . . . . . . . . . . . . . 112
Generaattori
Asennusohje . . . . . . . . . . . . . . . . . . . . . . .123
Генератор
Инструкция по монтажу. . . . . . . . . . . . . . 134
Generator
Instrukcja montażu . . . . . . . . . . . . . . . . . . 146
Generàtor
Návod na montáž . . . . . . . . . . . . . . . . . . . 158
Generàtor
Návod k montáži . . . . . . . . . . . . . . . . . . . . 169
Generátor
Szerelési útmutató . . . . . . . . . . . . . . . . . . 180
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
POWER & CONTROL
TEC
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TEC60EV
3
4 5 6
3
1
8
2
910 7
1
510
680
2
3
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TEC60EV
4
4
5
1
2 3 4
6
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TEC60EV
5
7
8
9
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TEC60EV
6
0
a
max. 2 m
max. 0,3 m
b
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TEC60EV
7
Ø30
20
7,5
38
76
105
10,5
126
c
230V
1
3
2
d
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TEC60EV
8
230 V
w/50 Hz
30
30
1
2
3
4
5
6
8
9
12
13
11
10
24
22
16
17
23
7
14
L
CN5CN8
CN9
CN10
CN7
CN12CN2
CN4 CN1
CN3
CN6
CN11
NG
15
18
19
20
23
21
e
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TEC60EV
9
24 R4R2
13 R1 R3
A1
A2
1
2
3
4
f
1
g
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TEC60EV
10
1
h
626
679 545
474
i
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EN
TEC60EV Explanation of symbols
11
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3 Target group for this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
9 Connecting the electrical power to the generator . . . . . . . . . . . . . . . . . . . .18
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
1 Explanation of symbols
D
!
!
DANGER!
Safety instruction: Indicates a hazardous situation that, if not avoided,
will result in death or serious injury.
WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided,
could result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided,
could result in minor or moderate injury.
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EN
Safety and installation instructions TEC60EV
12
A
I
2 Safety and installation instructions
Pleaseobservetheprescribedsafetyinstructionsand stipulations from the
vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and incorrect
connection voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to protect
against:
• Electric shock
•Firehazards
•Injury
2.1 Using the device
!WARNING! Failure to obey these warnings could result in death
or serious injury.
Health hazard
• Installing and repairing the device may only be carried out by qualified
personnel who are familiar with the risks involved and the relevant
regulations. Inadequate repairs may cause serious hazards. For repair
service, please contact the service centre in your country (see back
page).
NOTICE!
Indicates a situation that, if not avoided, can result in property damage.
NOTE
Supplementary information for operating the product.
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EN
TEC60EV Safety and installation instructions
13
Risk of asphyxiation
• Exhaust fumes contain carbon monoxide which is a highly toxic,
odourless and colourless gas. Do not inhale any exhaust fumes. Do
not leave the generator motor running in a closed garage or in a room
without windows.
!CAUTION! Failure to obey these cautions could result in minor or
moderate injury.
Fire hazard
•Donot install the generator in a box or room without any openings,
but in well-ventilated spaces instead.
Electrical shock
• Only operate the generator if you are certain that the housing and the
cables are undamaged.
Health hazard
• Install the generator on a stable surface.
• Do not tilt the generator more than 20° from the vertical position.
ANOTICE! Damage hazard
• Only use the device as intended.
• The generator is not suitable for use in water vessels.
• Do not make any alterations or conversions to the device.
• If a welding operation has be done on the vehicle disconnect all
generator cables, otherwise the electronics may be damaged.
2.2 Handling electrical cables
!WARNING! Failure to obey these warnings could result in death
or serious injury.
Electrocution hazard
• The electrical power supply may only be connected by a qualified
electrician (e.g. according to VDE 0100, Part 721 in Germany).
!CAUTION! Failure to obey these cautions could result in minor or
moderate injury.
Health hazard
• Attach and lay the cables so that they cannot be tripped over or
damaged.
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EN
Target group for this manual TEC60EV
14
ANOTICE! Damage hazard
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive
materials (metal).
• Do not pull on the cables.
3 Target group for this manual
The instructions in this manual are intended for qualified personnel at workshops
who are familiar with the guidelines and safety precautions to be applied.
4Scopeofdelivery
No. in
fig. 1,
page 3
Number Description
1 1 Generator
2 1 Control panel
3 1 Silencer
4 1 AG169 changeover relay
5 1 set Mounting material for silencer
6 2 Hose clamp
7 1 Fuel filter
8 1 Exhaust pipe
9 1 set Mounting brackets
10 1 Extension cable
– Installation manual
– Operating manual
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EN
TEC60EV Accessories
15
5Accessories
Available as accessories (not included in the scope of delivery):
6 Intended use
The generator TEC60EV is designed for use in motor homes, camper vans and vehi-
cles for commercial use.
The generator is not suitable for installation in water vessels.
The generator produces a pure sine wave voltage of 230 V/50 Hz which can be
connected to the consumer with a total continuous load of 6200 W.
The power quality is also suitable for sensitive consumers (such as PCs).
The generator can charge a 12 V battery.
7Labels
A label is attached to the generator. This label provides the user and fitter with
information on the device specifications.
Part designation Ref. no.
PR 250133, external sealing kit 9600025375
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EN
Installation TEC60EV
16
8 Installation
D
!
8.1 Securing the generator
Note on installation location
• Make sure that no combustible objects are stored or installed near the air outlet
or the ventilation slots. A distance of at least 70 cm should be kept.
• For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the generator (when drilling or screwing etc.).
• Leave a space of at least 70 mm between the generator hood and surrounding
parts so that sufficient space remains for cooling air to pass through.
• Prepare a sealed compartment against the vehicle interior which can alsobe insu-
lated against sound.
Attach exhaust openings to the floor.
➤Mount the brackets to the casing and affix them with the screws (fig. 2, page 3).
➤Position the casing in the desired area and attach it with the appropriate screws
(fig. 3, page 3).
➤Insert the generator into the casing and screw it into place (fig. 4, page 4).
➤Mount the casing flap and attach it with the pins (fig. 5, page 4).
DANGER! Danger of electrocution
Disconnect all power supplies when working on the generator.
CAUTION! Beware of injury
• The generator may only be installed by qualified personnel from a
specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety precau-
tions to be applied.
• Improper installation of the generator can result in irreparable
damage to the device and put the safety of the user at risk.
• Always wear the recommended protective clothing (e.g. protective
goggles, gloves).
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EN
TEC60EV Installation
17
8.2 Securing the silencer
Observe the following instructions when installing the exhaust pipe:
• Do not create any sharp bends which will inhibit the flow of exhaust fumes.
• Align the manifold (fig. 61, page 4) (not included in the scope of delivery)
along the housing to ensure greater damping of vibration.
• Use the exhaust pipe extension (fig. 62, page 4) to divert the exhaust fumes.
➤Secure the extension to the vehicle floor (fig. 63, page 4).
➤Secure the silencer (fig. 64, page 4) as in one of the alternatives shown in
fig. 6, page 4 to fig. a, page 6.
8.3 Installing the tank and fuel supply line
Please observe the following instructions for the installation location (fig. b,
page 6):
• The tank bottom must be positionedat a maximum of 0.3 m below the bottom of
the generator.
• The top of the tank must not be higher than the top of the generator otherwise
the fuel will not be able to feed in.
➤Lay the fuel line as straight as possible.
➤Secure the tank.
8.4 Mounting the control panel
Please observe the following instructions for the installation location:
• Observe the length of the extension cable from the control panel to the
generator.
➤Drill the holes as shown in fig. c, page 7.
➤Insert the plug into the control panel.
➤Screw on the control panel.
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EN
Connecting the electrical power to the generator TEC60EV
18
9 Connecting the electrical power to the
generator
D
I
9.1 Important notes on the electrical connection
• Only a qualified electrician should connect the generator to the electrical power.
• Check that the voltage specification on the type plate is the same as that of the
power supply.
• Do not lay the 230 Vwmains cable and the 12/24 Vgcable together in the
same cable duct.
• Do not lay cables which are loose or bent next to electrically conductive material
(metal).
• Connect the generator to a power circuit which can supply the necessary current
(chapter “Technical data” on page 21).
• Create a priority circuit which prioritises the 230 V external voltage over the volt-
age produced by the generator (chapter “Creating the priority circuit” on
page 20).
• Select the cross-section of the cable as follows:
– 230 V: 6 mm²
– Battery connection (length < 6 m): 16 mm²
– Battery connection (length > 6 m): 25 mm²
• Install a manual main switch which can disconnect all the consumers from the
generator with the exception of the battery.
9.2 Connecting the generator
A
➤Connect the generator according to the circuit diagram (fig. e, page 8).
DANGER! Danger of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them.
NOTE
Observe the applicable guidelines in the country of the consumer.
NOTICE! Damage hazard
Connect a relay or a switch to the vehicle’s electrical system so that the
generator is not damaged when the power supply is switched on.
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EN
TEC60EV Connecting the electrical power to the generator
19
Legend for electrical connections in fig. d, page 7
Legend for circuit diagram in fig. e, page 8
Item Description
1 Inverter terminals
2 Battery positive terminal
3 Battery negative terminal
Item Description
1 Starter motor
2 Motor coil
3 Oil level
4Choke
5 Ground connection
6 Battery charger
7 Alternator
8 Battery charger fuse connector
9 Engine connector
10 Internal control card
11 Inverter connector
12 Stepper motor connector
13 Engine stop connector
14 Inverter terminals
15 Control panel connector
16 Inverter
17 Alternator connector
18 Battery negative terminal
19 Battery positive terminal
20 Main switch
21 Stepper motor
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EN
Disposal TEC60EV
20
9.3 Creating the priority circuit
You can create a priority circuit using a changeover relay whereby the external
voltage supply has priority over the generator, see circuit diagram (fig. f, page 9):
➤Mount the changeover relay in a suitable position.
➤Connect the wires following the circuit diagram (fig. f, page 9).
9.4 Connecting the float
➤Connect the float from the tank to the float connection (fig. g1, page 9).
9.5 Connecting the control panel
➤Connect the control panel to the generator box using the extension cable pro-
vided on the plug for the control panel (fig. h1, page 10).
10 Disposal
➤Place the packaging material in the appropriate recycling waste bins wherever
possible.
MIf you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
applicable disposal regulations.
22 Control panel extension cable connector
23 Control panel extension cable
24 Control panel
Item Description
1 User load
2 AG169 changeover relay
3Inverter
4 Mains
Item Description
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