Dometic Travel Power 3.5 User manual

Generator with power box
Operating Manual . . . . . . . . . . . . . . 12
Generator mit Elektrobox
Bedienungsanleitung . . . . . . . . . . . . 30
Générateur avec boîte
d'alimentation
Notice d’utilisation . . . . . . . . . . . . . . 49
Generador con caja eléctrica
Instrucciones de uso . . . . . . . . . . . . 70
Generatore con Power Box
Istruzioni per l’uso . . . . . . . . . . . . . . 90
Generator met elektrobox
Gebruiksaanwijzing . . . . . . . . . . . . 111
Generator med elektroboks
Betjeningsvejledning . . . . . . . . . . . 131
Generator med elbox
Bruksanvisning . . . . . . . . . . . . . . . 150
Generator med styreskap
Bruksanvisning . . . . . . . . . . . . . . . 169
Generaattori ja sähkörasia
Käyttöohje . . . . . . . . . . . . . . . . . . . 187
Gerador com caixa elétrica
Manual de instruções. . . . . . . . . . . 206
Генератор сэлектрощитом
Инструкция по эксплуатации. . . . 226
Generator ze skrzynką
elektryczną
Instrukcja obsługi. . . . . . . . . . . . . . 247
EN
DE
FR
ES
IT
NL
DA
SV
NO
FI
PT
RU
PL
Generátor s elektroboxem
Návod k obsluze . . . . . . . . . . . . . . 266
Generátor s elektrickým
rozvádzačom
Návod na obsluhu. . . . . . . . . . . . . 285
Generátor elektromos
dobozzal
Használati utasítás . . . . . . . . . . . . 304
CS
SK
HU
Travel Power
3.5,
5.0, 5.0 ASC,
8.0

Dometic Travel Power
3
1
2
1
2
1
5 kW
3.5 kW
8 kW
1
2
3
4
2

Dometic Travel Power
4
1
234
5
3
4

Dometic Travel Power
5
5
4
3
2
1
+
-
LL
2
7
1
3
5
6
8
9
10
11
12
13
4
5

Dometic Travel Power
6
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
RPM
WATT
2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
TravelPower 3.5
6
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
5200
RPM
WATT
2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000
TravelPower 5.0
TravelPower 5.0 ASC
TravelPower 5.0/5.0 ASC
7

Dometic Travel Power
7
5200
TravelPower 8.0
0
400
800
1200
1600
2000
2400
2800
3200
3600
4000
4400
4800
5200
6000
6400
6800
7200
7600
8000
8400
2500 3000 3500 4000 4500 5000 5500 6000 6500 7000
5600
RPM
WATT
8
9
3
1
2
5
4
GND

Dometic Travel Power
8
5
4
3
2
1
4
5
123
0
a
b

Dometic Travel Power
9
280
123
299
314
402,5
56 271 9
376
c

Dometic Travel Power
10
12
d

Dometic Travel Power
11
PRODUCT No.
Serial No.
958 500 035
84600203
1
2
e
PRODUCT No.
Serial No.
958 500 070
8XXXXXXXXXX
1
2
f

EN
Dometic Travel Power
12
Please read this instruction manual carefully before first use, and store
it in a safe place. If you pass on the product to another person, hand
over this instruction manual along with it.
Table of contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Checking before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Using Travel Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

EN
Dometic Travel Power Explanation of symbols
13
1 Explanation of symbols
!
A
I
➤Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
✓This symbol describes the result of an action.
BA10: This information refers to another manual included in the scope of
delivery where you can find more details, in this case on the BA10.
Fig. 15, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
WARNING!
Safety instruction: Failure to observe this instruction can cause
fatal or serious injury.
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
NOTE
Supplementary information for operating the product.

EN
General safety instructions Dometic Travel Power
14
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and excess
voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
Please observe the following basic safety information when using electrical
devices to protect against:
Electric shock
Fire hazards
Injury
2.1 General safety
!WARNING!
People (including children) whose physical, sensory or mental
capacities or whose lack of experience or knowledge prevent
them from using this product safely should not use it without the
supervision or instruction of a responsible person.
Electronic devices are not toys
Keep electrical appliances out of reach of children or infirm per-
sons. Do not let them use the appliances without supervision.
Use the Travel Power only as intended.
A qualified electrician must do the 230 V AC installations
(Installation manual).

EN
Dometic Travel Power Target group
15
2.2 Operating the device safely
!WARNING!
The output voltage of the Travel Power generator is considera-
bly higher than the output voltage of a regular vehicle generator.
No extra connections must be made to the Travel Power
generator under any circumstances.
The Travel Power generator with power box must never come
into contact with the regular 230-Vw network or the12/24-Vg-
system of the vehicle. If external power from the regular 230 V
network is wanted a two phase, three positioned selector or sim-
ilar must be installed between the Travel Power lines and the
regular lines (Installation manual).
The power box cover is not to be removed at any time. Service
on the Travel Power must only be made by an authorised work-
shop.
Only appliances marked 220 V or 230 V may be connected to
Travel Power.
Extension cables for work outside the vehicle must be suitable
for outdoor use:
–16 A: cable diameter 2.5 mm²; length maximum 100 m
–25/36 A: cable diameter 4 mm²; length maximum 100 m
If the on/off switch is in the on-position when the vehicle engine
starts the Travel Power will immediately generate 230 V to the
outlet. Ensure that appliances not intended for use are switched
off or disconnected.
3 Target group
This operating manual is for the user of the generator.

EN
Scope of delivery Dometic Travel Power
16
4 Scope of delivery
A
5 Accessories
Available as accessory (not included in scope of delivery):
No. in
fig. 1,
page 3
Description
1 Power box
2 Generator
Can be used with this power box only!
– Installation Manual
– Operating Manual
NOTICE!
For the proper use of the Travel Power only use original parts
from Dometic as listed above. These three parts shall be installed
and handled according to the instructions in this manual.
No. in
fig. 1,
page 3
Description Item number
1 – 3 Connection cable between generator and power
box, 3 m
9103001000
1 – 3 Connection cable between generator and power
box, 5 m
9103001001
1 – 3 Connection cable between generator and power
box, 7 m
9103001002
1 – 3 Connection cable between generator and power
box, 10 m
9103001003
– Control panel with 7 m connection cable 9103002009
4 Adapter cables for old Travel Power systems
Contact customer service if you have any questions
(see back page).

EN
Dometic Travel Power Spare parts
17
6 Spare parts
Complete power box (fig. 1, page 3)
Connectors:
– Output connector (fig. 3, 2, page 4)
– Battery connector (fig. 3,3, page 4)
– Panel connector (optional) (fig. 3, 4, page 4)
Shielded connection cable (fig. 13, page 3)
Adapters for old connection cables (fig. 24, page 3)
Cover filters (fig. 3,1, page 4)
Filters (fig. 31, page 4)
Generator
Complete generator (fig. 12, page 3)
Complete brush holder set
Set washers for alignment
Warning label for generator
7 Intended use
The Dometic Travel Power transforms mechanical energy, supplied by an
engine, through the Travel Power generator and the power box into a sine
wave voltage of 230 V~/50 Hz and delivers a current up to:
Travel Power 3.5: 16 A (Item no. 9103000000)
Travel Power 5.0: 25 A (Item no. 9103000001)
Travel Power 5.0 ASC: 25 A (Item no. 9102900197)
Travel Power 8.0: 36 A (Item no. 9103000002)
The Dometic Travel Power system is designed for use in vehicles (automo-
biles and trucks).

EN
Technical description Dometic Travel Power
18
8 Technical description
8.1 Function
Key for fig. 5, page 5:
The Travel Power generator with power box consists of the following three
main parts:
power box
generator
shielded cable (between the generator and the power box with different
lengths)
The generator is fixed with special brackets on an vehicle engine. It supplies
the requested electrical energy through the shielded cable to the power box.
The power box transforms the incoming current from the generator to a
usable sine wave current at a constant frequency of 50 Hz ± 0.5 % and a
stable voltage of 230 V ± 7 % (RMS).
Additionally, the power box protects itself and the connected electrical con-
sumer if any critical conditions occur such as low speed, overload.
No. Description
1 Power box
2 Battery connector
3 Shielded cable
4 3-pole generator socket
5 2-pole generator socket
6 Optional Switch
7 Fuse 10 A
8 Vehicle key
9 RCCB
10 External power supply
11 Switch of external power supply
12 Output connector
13 Generator connector

EN
Dometic Travel Power Technical description
19
The electrical box indicates operating modes and errors (e.g. low or high
speeds, overload) on the LEDs.
Travel Power delivers a sine wave voltage of 230 Vw/50 Hz. The frequency
is not dependent on the engine speed however the power loading is.
Depending on the vehicle engine speed, Travel Power delivers constantly a
current up to
Travel Power 3.5: 16 A
Travel Power 5.0: 25 A
Travel Power 8.0: 36 A
Travel Power functions by means of a battery:
Travel Power 3.5 – 5.0: 12 V battery (cars) and 24 V battery (trucks)
Travel Power 5.0 ASC: only 12 V battery (cars)
Travel Power 8.0 W: only 24 V battery (trucks)
8.2 Displays and control elements
Displays see fig. 4, page 4
Control elements see fig. 3, page 4
LED Colour Description
RPM High yellow Engine speed too high for the needed electrical power
ON green Flashing: ready (no engine speed)
Constantly lit: 230 V available
RPM Low red Engine speed to Iow for the needed electrical power
Alarm red Slowly flashing: Temperature protection active
Constantly lit: High/low voltage protection active
Constantly lit: Short circuit
Overload yellow Protection limit of current exceeded
No. in
fig. 3, page 4 Description
5 On/Off-switch

EN
Checking before use Dometic Travel Power
20
9 Checking before use
!
9.1 Mechanical control
➤Check the generator and make sure that it is securely and irremovable
mounted on the engine.
➤Check the pulleys and make sure that they are parallel and aligned.
➤Make sure that the belt and the pulleys can run without obstruction.
➤Make sure that the belt is tightened according to the manufacture’s
instructions.
➤Make sure that the belt has sufficient clearance in order not to damage
surrounding parts at large load changes.
➤Check that the power box is mounted correctly:
– on a plane surface
– in a well-ventilated area
– protected against moisture
➤Check that the openings of the power box are not covered.
9.2 Electrical control
➤Make sure that all the wiring is done in a secure and correct way.
➤Make sure that all cables are undamaged, unloaded, securely attached,
not rubbed or pinched in any way.
➤Check that all cables are mounted and tightened in a proper way.
➤Check that all connectors and socket screws are well tightened.
➤Check that all appliances not intended for use are turned off or discon-
nected.
➤Make sure that the earth connection is correctly installed.
WARNING!
Check the mechanical and electrical installation of the generator
and power thoroughly before turning on the ignition and using
Travel Power.