DoorHan DRIVE SHAFT-50PRO Manual

DRIVE
SHAFT-50PRO / 85PRO
© DoorHan, 2015
Installation and service instruction
CONTENTS
GENERAL INFORMATION
SAFETY REGULATIONS
DRIVE DEVICE
DRIVE INSTALLATION
ELECTRICAL INTERFACES
DRIVE PROGRAMMING
REMOTE-CONTROL DESK PROGRAMMING MANUAL
DRIVE MANUAL OPERATION
MAINTENANCE
TROUBLESHOOTING
2
3
4
5
5
6
9
14
14
15
14
S T O P C L O S EO P E N
S T O P

2
CONTENTS
CONTENTS
1. GENERAL INFORMATION ..................................................................................................3
1.1. Primary functions ...................................................................................................3
1.2. Specifications ......................................................................................................3
1.3. Scope of supply .....................................................................................................3
2. SAFETY REGULATIONS ...................................................................................................4
3. DRIVEDEVICE ...........................................................................................................5
4. DRIVE INSTALLATION .....................................................................................................5
4.1. Tools .............................................................................................................5
4.2. Installation on the shaft ..............................................................................................5
4.3. Installation by means of chain gear ......................................................................................6
5. ELECTRICAL INTERFACES .................................................................................................6
5.1. Electric network .....................................................................................................7
6. DRIVE PROGRAMMING ...................................................................................................9
6.1. Upper stroke limitation setting .........................................................................................9
6.2. Lower stroke limitation setting .........................................................................................9
6.3. Drive operation mode selection .........................................................................................9
6.4. Door automatic closing mode setting ...................................................................................11
6.5. Motor rotation direction .............................................................................................11
6.6. Guards adjustment .................................................................................................11
6.7. Upper gate position fine adjustment ....................................................................................12
6.8. Lower gate position fine adjustment ....................................................................................13
6.9. Save the function setting .............................................................................................13
7. DISPLAY INDICATION ....................................................................................................14
8. REMOTE CONTROL TRANSMITTERS PROGRAMMING ..........................................................................14
8.1. Recording of DoorHan transmitters into receiver ..........................................................................14
8.2. Receiver memory cleaning ...........................................................................................14
9. DRIVE MANUAL OPERATION ..............................................................................................14
10. MAINTENANCE .........................................................................................................14
11. TROUBLESHOOTING .....................................................................................................15
11.1. Motor shaft locking protection operation ................................................................................15
11.2. Frequency converter failure ..........................................................................................15
11.3. Angular sensor failure ..............................................................................................15
11.4. Coupling thermal protection operation ..................................................................................15

3
GENERAL INFORMATION
1. GENERAL INFORMATION
SHAFT-50PRO / 85PRO shaft type electromechanical drive is intended for automation of the balanced industrial section gate. It is pos-
sible to install drive directly on the shaft or by means of intermediate chain gear (option).
The drive consists of the mechanical reducer located in an oil bath, and the electric motor with remote control unit. The reducer and
the engine are made in one case.
1.1. Primary functions
The drive is equipped with automatic stopping system which stops motor operation in the extreme positions quickly and safely.
If the motor does not work, the self-locking reducer provides mechanical blocking of the gate shaft. In case of electric power outage it
is possible to operate gate by means of a reducer chain.
Terminal switches make it possible to ensure safety and reliability of drive operation.
ATTENTION! Regularly check the adjustment of torsion springs: under the conditions of unadjusted springs unlocking can
produce spontaneous closing of the gate.
In case of emergency, the door can be operated manually using the chain.
ATTENTION! Use a manual chain without unlocking only in case of emergency; otherwise chain reducer outage is possible.
1.2. Specifications
№Name Number
1Drive 1
2Supporting bracket 1
3Hardware kit 1
4Chain of the hand-operate chain drive (8 m) 1
5 External button switch 1
6User guide 1
1.3. Scope of supply
After receiving the drive it is necessary to unpack and to examine it, and to make sure that drive has no damages. If you found
damages, please, contact the drive supplier.
The details which are included in the standard list of drive equipment are given in the following table.
Characteristic Parameters SHAFT - 50 PRO
Electric supply 220-240 V/50 Hz
Torque 50 N·m
Rate of motor rotation 1400 rpm
Shaft hole (with key slot) 25.4 mm
Length of hand chain 8 m
Rate of motor rotation 24 rpm
Weight with chain 18 kg
Dimensions 406 × 259 × 115 mm
Thermal protection 130°C
Intensity 65%
Oil amount 0.25 l
Motor capacity 370 W
Protection index IP54
Operating temperature range –25…+50°C
Parameters SHAFT - 85 PRO
220-240 V/50 Hz
85 N·m
1400 rpm
25.4 mm
8 m
24 rpm
19kg
416 × 259 × 115 mm
130°C
65%
0.25 l
450 W
IP54
–25…+50°C

4
SAFETY REGULATIONS
ATTENTION! For human health preservation follow the instructions of safety regulations carefully. Keep the present instruction.
• Follow the instructions, as the wrong equipment installation can bring about serious damages.
• The SHAFT-50PRO / 85PRO drive is intended for automation of the balanced industrial section gate. Use the drive only as intended,
any other use is forbidden.
• DoorHan declines all responsibility for bodily injury when using the product not as intended.
• Before drive installation make sure that the gate is smooth-acting.
• Installation has to be realized according to the EN 12453 and EN 12445 standards. These requirements have to be observed in the
countries which aren’t entering into EU for providing necessary level of safety.
• Check gate conformance to the EN 12604 and EN 12605 standards (see gate documentation). For the countries which are not entering
into EU, the specified measures have to be observed for providing normal level of safety.
• Gate mechanical engineering assemblies have to correspond to conditions of the EN 12604 and EN 12605 standards.
• Before drive installation make sure that the installation site and its environmental conditions correspond to the drive characteristics.
• Don’t install the equipment in rooms where fast-flammable substances or other dangerous environments happen to be, as it can lead
to explosion or a fire.
• During assembling, installation and adjusting of the drive use the tools specified in the section “Tools” of this instruction.
• Use steady support when you carry out an operation at height.
• Use protection for hands and face when you drill holes.
• In order to fix a product, use general metal goods from the drive set or others fitting with them.
• When you carry out installation, cleaning or maintenance of the drive it is necessary to disconnect power connection.
• When you install drive on the gate with a cut-in wicket it is necessary to install the additional safety device preventing activation of the
drive when wicket is open.
• Make sure that there will be no jamming of subjects between moving and stationary parts of the drive when the gate is moving.
• Use additional accessories of DoorHan only, as accessories of third-party producers can damage automatic system.
• DoorHan declines all responsibility for unstable work of automatic system when using safety devices and the accessories made by
other producers without securing approval of DoorHan.
• Don’t leave electric motors in the disconnected position. It can lead to uncontrollable movement of gate wings and, as a result, to their
breakage.
• Don’t use the drive if repair or equipment adjustments are necessary, as defects at drive installation or incorrectly installed gate can
result in personal injury.
• DoorHan declines all responsibility in case of the wrong installation of a product and in case of damage during the production period.
• The electric drive isn’t equipped with a fixed power line cord therefore network power supply has to be laid on to automatic system via
the automatic switch with distance between the next contacts not less than 3 mm. Use of the 6A bipolar automatic is recommended.
• Make sure that there are no foreign subjects in the electric drive’s site of operation before its start.
• Do not make modifications in automatic system, which are not specified in this instruction.
• Remove packing of a product and utilize it. Don’t leave packing materials within the reach of children.
• Never allow children to play in a zone of gate movement during drive operation. All remote drive control units, and also fixed control
buttons have to be completely untouchable for children.
• Passage is allowed only if the gate is stopped and drive is switched-off.
• The contents of the instruction can’t give occasion to make any sort of claims.
• The manufacturing company reserves the right to make changes in the design and to improve it without previous notice.
ATTENTION! For safe and correct drives operation it is necessary to install mechanical stops for gate wings stroke limitation.
ATTENTION! SHOCK HAZARD!
Cables with voltage of 220-240 V AC have to be laid on by the qualified technician. Cable laying is carried out in protective corrugations.
Don’t allow contact of cables and moving elements of gate. In case of feeder cable damage, it is necessary to use a cable, which is
matched by the type, for replacement.
Materials for the SHAFT-50PRO drive and the corresponding accessories installation (where available):
• Cable 2 × 0.5 mm2 (photo elements transmitter, step-by-step control button).
• Cabel 4 × 0.5 mm2 (photo elements receiver).
• Cable 3 × 1.5 mm2 (power supply).
• The cables should be appropriately insulated.
Use cables with isolation corresponding to voltage.
2. SAFETY REGULATIONS

5
DRIVE DEVICE
3. DRIVE DEVICE
1. Release cord
2. Hand chain
3. Motor
4. Control unit
5. Transfer case
6. Terminal switches of
encoder
7. Hand drive assembly
8. Control device
4. DRIVE INSTALLATION
1 2 3 45 6 7 8
4.1. Tools
ATTENTION! Make sure that the gate is in good working order and the balancing mechanism counterbalances a gate leaf
before installation.
It is necessary to install the drive according to the instructions provided further (section 4.2 or 4.3).
4.2. Installation on the shaft
• Install the first lock ring on a shaft of the gate.
• Install the drive on a shaft of the gate (make sure that the drive key is in correct position) and fasten it to the mounting base.
• Install the second lock ring on a shaft of the gate and push it closely to the drive.
• Install the first lock ring closely to the drive and fix both lock rings.
1. Wrench set
2. Flat blade and cross screwdrivers set
3. Metal drills set
4. Masonry drills set
5. Pliers
6. Hack saw
7. Electric drill
8. Tape ruler (folding rule)
Closing ring Bushing key Operator Closing ring
Bolt (M10)
Mounting bolt
Fastening bracket Shaft

6
ELECTRICAL INTERFACES
4.3. Installation by means of chain gear
(the optional device, isn’t included in the basic equipment)
• Additional accessories for installation (a bracket, big and small chain wheels, a
chain) need to be bought separately.
• Install a big wheel on the shaft end.
• Fix a bracket on a wall by means of plugs according to length of a chain.
• Fix the drive on the bracket by means of 4 M10 bolts.
• Pull a chain, having adjusted position of the drive.
Installation variants Torque, N·m Shaft speed, rpm Max. number of
shaft turns
Direct transmission 1:1 50 22 18
Drive ratio 1:1.5 75 15 12
5. ELECTRICAL INTERFACES
ATTENTION! Always trip the switch before work with a control board (connection, service).
• Connect a grounding wire to the corresponding clamp on the electric drive case.
• Always lay signal wires of control units and safety devices separately from the feeder cable of 230 V and power
cables of electric motors, using separate corrugations or pipes.
• Wires in a cable have to be protected against contact with any rough and sharp details.
• Tighten waterproofing reducer coupling of cable gland, having turned a plastic nut, in order to protect electric
elements from moisture.
Shaft
Big rack wheel
Chain
Small rack wheel

7
ELECTRICAL INTERFACES
Control unit scheme
5.1. Electric network
S
P
+
-
1
2
3
C N 3
-
+
X 5
C N 1
X 2
1
2
3
4
5
6
7
8
9
10
11
12
L3
X 1
L2 L1 NPE
POWER_IN
PE NL1 L2 L3 LAMP
230VAC
POWER_OUT
X 4
1
2
3
4
5
6
X 3
1
2
3
4
5
6
7
8
9
+
-
24VDC
L
N
1
2
3
T2
SW1
SW2
WVU
T1
Case switch buttons
Door switch
3-position control station
(open/stop/close)
2-position control station
(open/close)
Open
Close
Aerial
MAIN BOARD
Input voltage 230 V / 50 Hz Output voltage 230 V / 50 Hz
Signaling lamp
ARTICULAR
TRANSFORMATION
DESK
Safety devices 1
Safety devices 2
Safety devices 3
Exit
Thermal protective motor cutout Port of joint safety cutout
Access port of working stroke
Motor
PH CL
+24
GND
Electric lock 2.5 A
Switch 2.5 А
Emergency button

8
ELECTRICAL INTERFACES
Photo elements connection diagram end OPTOKIT Optical sensors connection diagram (Х3)
Wicket opening sensor connection diagram (Х2) Х2
LED3
GN D
CCV
(+24)
CON2
LED2
GN D
LED1
IR
COM
NO NC
1
2
3
4
5
6
7
8
9
+
-
24VDC
Х3
(+24)
VCC
SE
TEST
Hi
Low
NO
V42
D
/
CA C
NC
COM
TEST
Optokit
+
-
WH. GN. BN.
IR
IR
-
-
+
+
+
IR
-
ATTENTION! If the terminals and IR " – "no devices are attached, you must install a jumper between pins IR and" – ". With the
exception of terminals 2 and 3 (see paragraph 6.6 «Guards adjustment»)
1
2
3
4
5
6
7
8
9
10
11
12
If the sensor is open the gate is not installed place a jumper between pin 1 and pin 2.ATTENTION!

9
DRIVE PROGRAMMING
6. DRIVE PROGRAMMING
6.1. Upper stroke limitation setting
Wicket opening sensor connection diagram (Х2)
Operation mode 1:
display shows the figure:
«opening» – is caused by the pulse pressing of key
«closing» – is caused by the holding of key
NOTE:
1. When gate is moving to closing pressing of «up» key causes the closing of gate.
2. When gate is moving to opening pressing of «down» key causes the immediate stopping of gate.
3. This mode of operation is recommended when the safety device is absent.
Нажимая «+» и «–», установите полотно в необходимое
верхнее положение
Нажмите «Р» для
сохранения информаци
Нажмите «+» Нажимая «–» и «+», установите полотно ворот в закрытое
положени е
Нажмите «Р» для
сохранения информации
замигает
Setting is saved only when programming the UPPER gate position.
Upper position shall be programmed before the setting of the lower gate position
6.2. Lower stroke limitation setting
Setting is saved only when programming the LOWER gate position. Upper position shall be
programmed before the setting of the lower gate position
6.3. Drive operation mode selection
There are 6 operation modes of the control unit:
Operation mode 2:
display shows the figure:
«opening» – is caused by the pulse pressing of key
«closing» – is caused by the holding of key
NOTE:
1. When gate is moving to closing pressing of «up» key causes the opening of gate.
2. When gate is moving to opening pressing of «down» key causes the closing of gate.
Press «+»
Press and hold the
key «P» for about
5 sec.
«1» will light up By pressing «+» or «-» select the value of function Press Р to save the
information
Press «+» «2» will light up
Press «+» «3» will light up
By pressing «+» or «-» select the value of function Press Р to save the
information
By pressing «+» or «-» select the value of function Press Р to save the
information

10
DRIVE PROGRAMMING
Operation mode 3:
display shows the figure:
«opening» – is caused by the holding of key
«closing» – is caused by the holding of key
Operation mode 4:
display shows the figure:
«opening» – occurs according to logics OPEN STOP CLOSE STOP
«closing» – causes the closing of gate
NOTE:
When gate is moving to opening pressing of “down” key causes the closing of gate.
Operation mode 5:
display shows the figure:
«opening» – occurs according to logics OPEN STOP CLOSE OPEN
«closing» – causes the closing of gate
NOTE:
1. When gate is moving to closing pressing of “”up” key causes the opening of gate.
2. When gate is moving to opening pressing of “down” key causes the closing of gate.
Operation mode 6:
display shows the figure:
«opening» – is caused by the pulse pressing of key
«closing» – is caused by the pulse pressing of key
NOTE:
When gate is moving to closing pressing of «up» key causes the opening of gate.
NOTE: In any operation mode when door is opened or closed pressing of «STOP» key causes the
immediate stopping of gate.

11
6.4. Door automatic closing mode setting
Press «+» «4» will light up Press Р Display shows the
flashing zeros «00»
(automatic closing
is switched off)
By pressing «+» or
«-» select the value
02 – 20 sec, 03 – 30
sec, …, 60 – 600 sec
Press Р to save the of
function: 01 – 10 sec,
information
NOTE: If a signal lamp is installed and automatic closing time is set the signal lamp will start flashing 10 sec before the
automatic closing time countdown. After the time countdown completion the door immediately closes.
Factory setting
«0» value – the canvas is moving up counterclockwise, the canvas is moving down clockwise
«1» value – the canvas is moving up clockwise, the canvas is moving down counterclockwise
CAUTION! If the motor rotation direction is changed the upper and lower gate position shall be resettled.
6.6. Guards adjustment
NOTE: In this equipment the guards are the protective system with infrared sensors.
«5» will light up Press Р «0» will be flashing By pressing «+»
or «-»
select the value of
function
Press Р to save the
information
Factory setting
Select the required mode of photo cells operation in relation to the output contacts:
NO (normally opened) or NC (normally closed).
0 value – NC contacts
1 value – NO contacts
NOTE: There are 3 guards (SE) on the control panel. Only the setting of guard SE1 can be changed.
NOTE: The installed guards shall be adjusted in accordance with safety settings, otherwise the door will not be
able to close and the lower stroke limitation cannot be set.
NOTE: In modes 1, 2, 4, 5 when the door closes and the guard operated the display shows and the door
opens immediately.
In mode 3, 6 when the door closes and the guard operates the display shows and the door stops immediately.
After the guard returns to the normal condition the indication on display disappears and the door continues
closing.
Press «+»
6.5. Motor rotation direction
«6» will light up Press Р «0» will be flashing By pressing «+»
or «-»
select the value of
function.
Press Р to save the
information
Press «+»
DRIVE PROGRAMMING
If the selected mode of operation and NC contacts 2 and 3 (terminal X3) no devices are attached then you must install
a jumper between pins 2 and 3 (terminal X3).

12
DRIVE PROGRAMMING
Fine adjustment setting depends on the steel shell diameter and method of setting which the user
applies depending on the certain situation.
Press «+» «7» will light up Press Р «0» will be flashing
By pressing «+»
or «-»
Select the value
of function.
(the function is
switched off)
Factory setting
There are levels from 1 to 9 for the upper gate position increasing. Every changing of value changes the gate
position by 0.8 cm.
2.
Press «+» key «1» is displayed Upper gate position is increased by 0.8 cm
Min. increase of upper limitation = 0.8 cm Max. increase of upper limitation = 7.2 cm
3. There are levels from -1 to -9 for the upper gate position decreasing.
Every changing of value changes the gate position by 0.8 cm.
Press «–» key «-1» is displayed Upper gate position is decreased by 0.8 cm
Min. decrease of upper limitation = 0.8 cm Max. decrease of upper limitation = 7.2 cm
1. Start the door opening mode after the programming mode escaping. If it is necessary to increase or decrease the
upper gate position the fine adjustment can be performed using MENU 7.
6.7. Upper gate position fine adjustment
Setting of upper position and escaping from the programming mode shall be performed
before the fine adjustment carrying out!

13
DRIVE PROGRAMMING
6.8. Lower gate position fine adjustment
Setting of lower position and escaping from the programming mode shall be performed before the fine
adjustment carrying out!
1. Start the door closing mode after the programming mode escaping. If it is necessary to increase or decrease the
lower gate position the fine adjustment can be performed using MENU 08.
Press «+» «8» will light up Press Р «0» will be flashing By pressing «+»
or «-»
Select the value
of function. (the
function is
switched off)
2. There are levels from 1 to 9 for the lower gate position increasing.
Every changing of value changes the gate position by 0.8 cm.
Min. increase of upper limitation = 0.8 cm Max. increase of upper limitation = 7.2 cm
3. There are levels from -1 to -9 for the upper gate position decreasing.
Every changing of value changes the gate position by 0.8 cm.
Min. decrease of upper limitation = 0.8 cm Max. decrease of upper limitation = 7.2 cm
7. DISPLAY INDICATION
means that now the gate is opening/are opened if the drive operation mode is «2».
Factory setting
Press «+» key «1» is displayed Upper gate position is increased by 0.8 cm
Press «–» key «-1» is displayed Upper gate position is decreased by 0.8 cm
Fine adjustment setting depends on the steel shell diameter and method of setting which the user applies
depending on the certain situation.
SSS
After saved the function push
the button «+»
Until the display shows «9» Push «P» to save and exit, and then the
display shows the current moving mode
6.9. Save the function setting
After setting, please use the following steps to Save.

14
REMOTE CONTROL DESK PROGRAMMING
9. DRIVE MANUAL OPERATION
Electrical drive SHAFT-50PRO / 85PRO is equipped with manual chain reducing gear which is used in case of emergency
lifting/lowering of gate if the power is switched off. For emergency operation it is necessary to pull the rope with red handle down
to stop excluding the possibility of automatic start of electrical drive. In order to return to the automatic operation it is necessary
to pull the rope with green handle down to stop.
CAUTION! It is forbidden to pull the red handle when the drive is working. This will cause the motor damage.
CAUTION! The continuous intense usage of manual chain reducing gear is forbidden. Usage is permitted in case of
emergency
CAUTION! Before using the manual chain reducing gear ensure that the chain links are not deformed and contaminated.
Otherwise the using of reducing gear can cause its jamming.
If necessary the gate can be opened with the help of chain. Make the chain
longer or shorter so that in the assembled condition its end was at a height
of 50-150 cm from the floor. It is recommended to fix the lower part of chain
in order not to allow the chain to create the obstacles for the movement of
people and equipment. In addition, place in a prominent location the warning
stickers showing the opening and closing directions.
Secure the chain Secure the cord
s
CAUTION! Use the chain only when strictly necessary, otherwise the
parts of chain reducing gear can be damaged.
10. MAINTENANCE
• Automatic system SHAFT-50PRO / 85PRO does not require special maintenance.
• Only the competent personnel trained at the authorized DoorHan center shall perform the repair and maintenance.
• After the automatic system installation the installer shall demonstrate the user how to unblock the gate in case of
emergency and transfer the data on the maintenance and operation of automatic system.
8. REMOTE CONTROL DESK PROGRAMMING
8.1. Recording of DoorHan desks into receiver
• Press and hold the “R” key until the indicator (dot) in the bottom of display will light up. Release the key.
• On the control panel select the key which in future will be used for the drive operation and press it twice.
• Repeat the operations for the other desks (maximum number is 25 pcs.)
Desk operation mode: OPEN STOP CLOSE STOP OPEN
8.2. Receiver memory cleaning
To delete the desks from receiver’s memory press and hold the «R» key for 8 seconds
until the indicator (dot) in the bottom of display will blink off. At that short audio
signal will be heard.

15
TROUBLESHOOTING
11. 1. Motor shaft locking protection operation
If after the start of motor its locking occurs after 2 sec electronic stroke sensor cannot detect the door operation, indicator
shows , this means that the motor is locked; PCB shall be stopped in order to ensure protection.
Repeated detection will be started after the transmitter key pressing.
11. 2. Frequency converter failure
If the indicator shows during operation or switching on of power supply this means the failure of PCB of frequency
converter or incorrect date transferring. Check the data transfer line connector.
11. 3. Angular sensor failure
If the indicator shows during operation or switching on of power supply this means the sensor failure or incorrect
date transferring. Check the sensor connector.
11. 4. Coupling thermal protection operation
If the indicator shows during operation or switching on of power supply this means the motor coupling declutching
or thermal protection device disconnection.
The command for door opening / closing cannot be obtained if is indicated.
Item
No Diagnostics Cause Remedy
1 Opener is not working
Non-reliable network cable plug connection Turn on the power supply
Obstacle for infrared rays Remove the obstacle
Chain coupling declutching Pull the manual chain in order to turn on the
protective switch
2 Opener disconnects suddenly The opener is used very often Perform the periodic cooling of opener, as
well as reduce the frequency of its usage
3 The door does not open and close completely Incorrect adjustment of the stroke
limitations
Perform the proper stroke limitations
adjustment
4 Transmitter is not working Indicating light of transmitter is not glowing Adjust the limit switches
Perform the repeated coding
Transmitter and receiver cannot be agreed
11. TROUBLESHOOTING
• Use the original DoorHan parts when carrying the maintenance.
• Carry out the diagnostics of DoorHan automatic system at least once in every 6 months.
• Regularly check the gate balancing and gate stroke smoothness when carrying out the automatic operation.
• Regularly check the correct setting of limit positions, operability of guards.
• Gate stop when the power is switched off. After supplying of power the drive operation is performed in normal mode.
• After the service life expiration send the product to the specialized disposal center!
• If you lose this manual you can request its copy by sending the letter to the following address: Novaya Str., 120, Akulovo,
Odintsovsky district, Moscow region, Russia, 140002 or by e-mail: [email protected].
• The manufacturer (DoorHan) does not carry out the direct control over the installation of gate and automated equipment,
their maintenance and operation and cannot be responsible for the safety of installation, operation and maintenance of
gate and automated equipment.

FOR NOTES

FOR NOTES

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